Sony KDL-60W605B Repair Manual
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Self Diagnosis
Supported model
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
REPAIR MANUAL
RB2G
Chassis
Segment: HM
MODEL
COMMANDER
DESTINATION
KDL-60W605B
RM-YD101
BRAZIL
KDL-60W605B
Version
Date
Subject
1.0
05/13/2014
Original Manual Release Date.
LCD Digital Color TV
9-888-618-01

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Summary of Contents for Sony KDL-60W605B

  • Page 1 Self Diagnosis Supported model HISTORY INFORMATION FOR THE FOLLOWING MANUAL: REPAIR MANUAL RB2G Chassis Segment: HM MODEL COMMANDER DESTINATION KDL-60W605B RM-YD101 BRAZIL KDL-60W605B Version Date Subject 05/13/2014 Original Manual Release Date. LCD Digital Color TV 9-888-618-01...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Cautions and Warnings ...................ii Section 4 - Exploded View/Part Number Information .........17 Table Top Stand ...................17 Section 1 - Specifications and Layouts ............1 KDL-60W605B ....................18 Specifications ....................1 Connectors ....................20 Checking the Accessories..................1 Board Layout ....................2 Screws ......................21 KDL-60W605B .......................2...
  • Page 3: Cautions And Warnings

    Check the antenna terminals, metal trim, “metallized” knobs, screws and all other exposed metal parts for AC leakage. Check leakage ATTENTION!! as described in “Leakage Test”. For safety reasons, component level repair of the Power Supply Boards and/or the Inverter Boards is prohibited. KDL-60W605B...
  • Page 4 2 VAC range are suitable. (see Figure A) To Exposed Metal Figure B. Checking for earth ground. Parts on Set Voltmeter 0.15 µF (0.75V) Earth Ground Figure A. Use an AC voltmeter to check AC leakage. KDL-60W605B...
  • Page 5: Section 1 - Specifications And Layouts

    SECTION 1 - SPECIFICATIONS AND LAYOUTS SPECIFICATIONS Sistema KDL-60W605B Nome do Modelo Sistema de televisão Analógico: NTSC/PAL-M/PAL-N Alimentação e outros Digital: SBTVD Requisitos de alimentação 110 V - 220 V AC, 60Hz Cobertura de canais VHF: 2-13 Consumo de em uso...
  • Page 6: Board Layout

    SECTION 1 - SPECIFICATIONS AND LAYOUTS BOARD LAYOUT KDL-60W605B SMART CORE BLOCK HSC2 BOARD BT MODULE TUNER BOARD MAIN BOARD (TUS BOARD) (BAXL BOARD) POWER BOARD (GL2 BOARD) SWITCH TCON WIRELESS UNIT LAN CARD HJM BOARD WIRELESS LAN CARD KDL-60W605B...
  • Page 7: Wire Dressing

    SECTION 1 - SPECIFICATIONS AND LAYOUTS WIRE DRESSING KDL-60W605B SMART CORE BLOCK KDL-60W605B...
  • Page 8: Section 2 - Troubleshooting

    Total operation time by hour (MAX:65535) Total operation time by hour (MAX:65535) *Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM) NOTE: date and time must be set for this to work SAMPLE SELF CHECK DIAGNOSIS PAGE KDL-60W605B...
  • Page 9: Triage Chart

     LD BOARD  BT BOARD   WIFI AUDIO/ BACK- SOFT- EMIT- Problem POWER TCON TEMP POWER LIGHT WARE *NOTE: REFER TO LCD PANELS SERVICE MANUAL IN REFERENCE LIBRARY DATABASE FOR CORRECT REPLACEMENT PARTS BASED ON SERIAL NUMBER. KDL-60W605B...
  • Page 10: Flowcharts And Diagrams

    LVDS TCON LED BACKLIGHTS HEADPHONES AUDIO TUNER SWITCH DEMODULATOR TUNER BOARD - TUS UNIT ADC / DACAMP VIDEO 1 CVBS OPTICAL VIDEO 2 CVBS/COMP AUDIO OUT TUNER CABLE ANTENA BAXL IR RX SWITCH WIFI UNIT POWER SUPPLY AC IN KDL-60W605B...
  • Page 11: Power And Control Block Diagram

    REG12V DIGITAL_STBY LD_PWM_3/SPI0_3(CLKF) LD_PWM_2/SPI0_2(DATAF) CN6801 (CN3) +OUT1 LD_MODE_SW +OUT2 +OUT3 +OUT4 LED 1+ LED 4 - CN6802 (CN4) LED 5+ -OUT1 LED 8- -OUT2 LED 9+ -OUT3 LED 12- -OUT4 LED 13+ LED 16 - CN6101 AC-N AC_IN AC-L KDL-60W605B...
  • Page 12: No Power Flowchart

    See Stanby High (3.3V) Power Supply Is Standby LED Power Supply LED Blinking appears Board* blinking? Board* Flowchart momentarily? Power Supply Main Board* Board* *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page KDL-60W605B...
  • Page 13: Standby Led Blinking Flowchart

    Wireless LAN Card* After a while Check ventilation Immediately LCD Panel / TCON LCD Panel * Main Board * LD Board * (LCD Panel)* *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page KDL-60W605B...
  • Page 14: Video Distortion Flowchart

    Main Board* (LCD Panel) Any horizontal LCD Panel* lines? Any single or LCD Panel* isolated vertical lines? More than 1 TCON* vertical band? (LCD Panel) *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page KDL-60W605B...
  • Page 15: Section 3 - Repair Information

    The Main Board used in these models is available for repair. For Part Number information refer to Section 4 - Exploded View/Part Number Information on page 17. 1. Disconnect Harness from the Main Board. 2. Locate and remove all screws from the Rear Cover. 2. Locate and disconnect all remaining connectors. KDL-60W605B...
  • Page 16 8. Update the Software. After ALL repairs UPDATE the SOFTWARE to the latest version. Instructions are included with the Software package on the Sony Authorized Service Portal website. a. Insert the USB device with the latest Software into one of the TVs’...
  • Page 17 DIGITAL SERVICE 002 MODEL CAUTION: If the incorrect Destination Data Value is selected, 003 MODELNAME KDL-60W605B it may corrupt the Sofware requiring a Main Board replacement. WRITE 12. Press until the correct destination of the TV displays. (Use the table below for reference).
  • Page 18 *1 SerialNumber 2000001 WRITE Channel Volume POWER DISPLAY 28. When the DIGITAL Menu appears, press until 002 MODEL 23. Press until 006 VAR_TYPE item displays. category displays. DIGITAL SERVICE DIGITAL SERVICE 002 MODEL 002 MODEL 006 VAR_TYPE 000 BOARD CHECK KDL-60W605B...
  • Page 19 Board Check 1. Replace MAIN BOARD (and TUNER BOARD) CAUTION: If the Main Board is a mismatch to the Tuner Board, 2. Replace TUNER BOARD only a “NG: WRONG COMBINATION OF MAIN BOARD AND TUNER WRITE BOARD” will display. KDL-60W605B...
  • Page 20: Removing The Speakers

    1. Disconnect connector from Switch Unit, then release clips to detach. c. To clear the error history and error count press d. Press to exit Self Check Mode. POWER 35. Cycle AC Power (Unplug and plug AC Cord from the outlet). 2. Install the new Switch Unit and connector. KDL-60W605B...
  • Page 21: Section 4 - Exploded View/Part Number Information

    Specific instructions must be adhered to whenever these components are mark are critical for safety. repaired and/or replaced. (See Appendix A) Replace only with part number specified. REF. NO. PART NO. DESCRIPTION A-2042-559-A STAND SHAFT ASSEMBLY A-2042-560-A STAND NECK ASSEMBLY KDL-60W605B...
  • Page 22: Kdl-60W605B

    NOTE: The components identified by a red outline and a mark contain confidential NOTE: The components identified by shading and KDL-60W605B information. Specific instructions must be adhered to whenever these components are mark are critical for safety. repaired and/or replaced. (See Appendix A) Replace only with part number specified.
  • Page 23 NOTE: The components identified by a red outline and a mark contain confidential NOTE: The components identified by shading and KDL-60W605B information. Specific instructions must be adhered to whenever these components are mark are critical for safety. repaired and/or replaced. (See Appendix A) Replace only with part number specified.
  • Page 24: Connectors

    (See Appendix A) Replace only with part number specified. REF. NO. PART NO. DESCRIPTION 1-910-804-75 CONNECTOR ASSEMBLY 4P 1-848-329-11 (LVDS) FLEXIBLE FLAT CABLE 51P 1-910-804-73 CONNECTOR ASSEMBLY 30P 1-910-804-74 HARNESS ASSEMBLY KDL-60W605B...
  • Page 25: Screws

    Specific instructions must be adhered to whenever these components are mark are critical for safety. repaired and/or replaced. (See Appendix A) Replace only with part number specified. DESCRIPTION KDL-60W605B 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 Rear Cover (6) 2-990-421-41...
  • Page 26: Section 5 - Accessories/Part Number Information

    4-443-737-02 SUPPORT BELT KIT (SCREWS TO ATTACH TABLE TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. REMOTE COMMANDER CAUTION: These screws cannot be used to secure the TV PART NO.
  • Page 27: Appendix A: Encryption Key Components

    APPENDIX A: ENCRYPTION KEY COMPONENTS Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non-disclosure obligations provided in the applicable agreement with Sony Corporation (and/or its subsidiary). As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced pursuant to the following: In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .

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