Sony KDL-40W580B Service Manual
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Sony KDL-40W580B Service Manual

Sony KDL-40W580B Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (COMMON)
Version
Date
Subject
1
01/2014
1
2
04/2014 Model Addition : Add 60" Models ( Model List , pg 45-46 )
st
Issue.
RB2G
CHASSIS
Segment: HM
LCD TV
9-888-150-02
For SM - Unique , please refer :
9-888-150-A1 ( America )
9-888-150-C1 ( China)
9-888-150-E1 ( Europe )
9-888-150-P1 ( Pan Asia )

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  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL (COMMON) RB2G CHASSIS Segment: HM Version Date Subject 01/2014 Issue. 04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 ) LCD TV 9-888-150-02 For SM - Unique , please refer : 9-888-150-A1 ( America ) 9-888-150-C1 ( China) 9-888-150-E1 ( Europe )
  • Page 2 SERVICE MANUAL (COMMON) RB2G CHASSIS Segment: HM LCD TV...
  • Page 3 MODEL LIST THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS: REGION ASIA CHINA AMERICA JAPAN EUROPE MODEL KDL-40W580B KDL-48W580B KDL-60W600B KDL-40W590B KDL-48W585B KDL-60W605B KDL-40W600B KDL-48W590B KDL-60W607B KDL-40W605B KDL-48W600B KDL-60W608B KDL-40W607B KDL-48W605B KDL-60W610B KDL-40W608B KDL-48W607B KDL-60W630B KDL-48W608B KDL-60WM15B...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section Title Page Section Title Page 1. SAFETY NOTES 4. SERVICE ADJUSTMENTS 1-1. Warnings and Caution………………………………………………………. 4-1. Accessing Service Mode ..............1-2. Caution Handling of LCD Panel ..……………........4-2. Transition of Each Micro’s Service Mode……….……………………… 1-3. Caution About the Lithium Battery………………………………………….. 4-3.

  • Page 5: Safety Notes

    Replace these 8) Use care when handling the wires or connectors of the inverter circuit. components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are Damaging the wires may cause a short circuit.

  • Page 6: Caution About The Lithium Battery

    RB2G CHASSIS Safety Notes W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 1-3. Caution About the Lithium Battery 1) Danger of explosion if battery is incorrectly replaced. Replace only with 3) Measuring the voltage drop across a resistor by means of a VOM or battery the same or equivalent type. operated AC voltmeter.

  • Page 7: Lead Free Information

    RB2G CHASSIS Safety Notes W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 1-7. Lead Free Information The circuit boards used in these models have been processed using Lead Please hold reinforcement board and Please pull out FFC while pushing the plunge it to depths. button of both ends at the same time. Free Solder.

  • Page 8: Self Diagnostic Function

    RB2G Self Diagnostic Function CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B SECTION 2 SELF DIAGNOSTIC FUNCTION 2-1. Overview of Control Buttons 2-1-2. (CHINA) 2-1-1. (EXCEPT CHINA) FRONT FRONT REAR OF TV REAR OF TV Power Power Turn the TV on or switch to standby mode 频道...

  • Page 9: Led Display Control

    RB2G CHASSIS Self Diagnostic Function W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 2-2. LED Display Control 2-4. Standby LED Error Display White Center Side Amber RED LED Detection Items Board Error Item Status Side RGB LED Remarks (applicable for blinking count HSC2 only) Power Off *1 power switch off (by side Main 12V failure [MAIN_POWE] ...
  • Page 10 RB2G CHASSIS Self Diagnostic Function W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 2-5. Triage Chart Symptoms - Shutdown. Power LED Video Bluetooth Remote Network Audio Skype Smart Core Power blinking red diagnostics sequences - missing or distorted (BT) Reference Bluetooth / One No White Power LED Stationary No video One No video all...

  • Page 11: Troubleshooting

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B SECTION 3 TROUBLESHOOTING 3-1. NO POWER 3-1-2. NO POWER – AYU2/AYU2L failure 3-1-1. NO POWER AC ADAPTER No Power AYU2/L Fail Suspected Replace Check STBY 3.3V Replace Adapter Between LD Board to L9107 LD- Board B* Board Harness eMMC / RawNAND erase LD Board...

  • Page 12: Led Blinking

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2. LED BLINKING 3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Note: For location details, refer to troubleshooting Reference for parts location. 3-time blinking TUNER DC_ALERT Change TUS/TUW Board AUDIO Check D+1.0V at F9105,IC9103, JL9003 / JL9127 on Etc (B* Board) Check the B* Board...
  • Page 13 RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (a) Board / Parts Board PWB (A side) Detail BAXL (F9104) F9104 BAXL (IC9104) IC9104 BAXL (IC9201) IC9201...
  • Page 14 RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (b) Board / Parts Board PWB (A side) (B side) Detail BAXL (IC9101) IC9101 BAXL JL9112 (JL9112) B-Side TU-S (Others) (CL2101, CL2102) CL2102 CL2101 TU-W (Japan) (CL2318, CL2318 CL2319)
  • Page 15 RB2G CHASSIS Troubleshooting W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (c) Board /Parts Board PWB (A side) Detail BAXL B-Side (RB8517) RB8517 BAXL (R8546, R8547) R8546 R8547 BAXL (CL5023, CL5024) CL5024 CL5023...
  • Page 16 RB2G CHASSIS Troubleshooting W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (d) Board /Parts Board PWB (A side) Detail BAXL R8546 R8547 (R8546, R8547) BAXL CL5024 (CL5023, CL5023 CL5024) BAXL (F4601) F4601 BAXL (IC4601) IC4601 BAXL (CN9101) CN9101...
  • Page 17 RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-3. LED BLINKING 4x (LED Voltage Error) 4-times blinking Board /Parts Board PWB (BAX-L – B SIDE) Between 0.49V to 1.32V LED driver BAXL Check BACKLIGHT_MON  For HT, HM, change LD board. BACKLIGHT_MON = JL9106 ...
  • Page 18 RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-3. LED BLINKING 5x (T-Con Error) 5-times blinking BAXL (B-Side) Check PANEL_VCC 12.5V at G* Board / Adaptor CN8001 on on the BAXL Board About 12.5V Symptom Replace the Harness improvement Harness Between G* / LD board and BAXL board JL9132 Symptom...
  • Page 19 RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-4. LED BLINKING 6x (Backlight Error) 6-times blinking Parts Board PWB (BAXL- B side) Check JL9106* at (BACKLIGHT_MON) BAXL Board of CN9101 (JL9106) on the BAXL Board 1.3 -1.8 V Symptom improvement JL9106 Change Have G* board? G* Board G* board Symptom...

  • Page 20: No Sound

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-2-5. LED BLINKING 7x (Temperature Error) 3-3. No Sound No Sound 7-times blinking “Audio System” Check the Change to “Speakers setting” “TV Speaker” Setting circumstance is OK? Set to another Temperature, location, etc. Ventilation, etc. “TV Speakers” Symptom Change Replace...

  • Page 21: No Picture

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-4.. NO PICTURE 3-4-1. NO PICTURE: LD Models only No Picture Replace All blue picture is on? Check the G*- LD the B-Tcon, Change B* Board Factory SW is booted.) Harness Tcon-LD FFC ・ Symptom Symptom improvement improvement B-Tcon, Tcon-LD...
  • Page 22 RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-4-2. NO PICTURE: (All Model) PANEL_VCC = +12V No Picture HE,HM (BAX-L): JL9132 BL_ON (L or H): JL9105 BL_ON：H Check Is blue picture Check Replace PANEL_VCC on display? LCD Panel BL_ON at JIG LAND the LVDS FFC at JIG LAND (Factory SW (T-CON)

  • Page 23: Side Buttons Malfunction

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-5. SIDE BUTTONS MALFUNCTION 3-6. IR REMOTE COMMANDER MALFUNCTION Side Key button Change Switch Center white LED Check whether center Switch unit issue Remote control battery Unit malfunction IR do not response to white LED blink ,when lit up when could be weak.

  • Page 24: Network Malfunction: Ethernet (Wired)

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-8. Network Malfunction: Ethernet (Wired) [Network Set-up] >[Wired Set-up] on the TV Connection Connection Connection Results Results BAXL Results Cable Internet board Local Access Access Connection Failed Failed Failed Auto Proxy Wired Set-up Check BAXL setting Check cable IP address Local router...

  • Page 25: Glasses(Active) Malfunction

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-9. 3D-Glasses(Active) malfunction *(2) BT Active 3D glasses doesn’t work <2.8V Check 3D-Glasses Replace to New Battery and try again. Battery voltage is (use CR2025 only.) >2.8V? Registered Check if 2.4GHz devices are used or not?(ex. Restart TV.

  • Page 26: Wireless Network Malfunction

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-10. Wireless Network malfunction 1) Internal Wireless Network malfunction From *1 Wireless Network on the TV Check harness Loose harness connection is OK Connect properly between WiFi and BAXL Is the radio field Error Message appear Strength too weak when the Wireless BAXL Board...

  • Page 27: Bluetooth Malfunction

    RB2G Troubleshooting CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 3-11.Bluetooth malfunction 001 OP 000 VERS Touch pad Remote doesn’t work <MAIN> <EXT> One touch remote doesn’t work DM0.001JPA WF: 3.0.0.1021 WF0.300W00AA WF: -------- 3D-glasses (Active) doesn’t work DF2.070W00AA FD: 0.003 YM0.619W00AA M4.922C 1.2.14.848 Confirm (DM0.0J00AA) Ver info.

  • Page 28: Service Adjustments

    RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B SECTION 4 SERVICE ADJUSTMENTS 4-1. Accessing Service Mode 4-3. Change Data by Service Mode 1 (Part A) 1) Go to TV standby condition by remote commander. 1. Change Data of “Chassis” or “VPC” service mode 2) Press “i+ (info)”, “5”, “Volume +” then “TV power” on remote. Press “2 / 5”...

  • Page 29: Change Data By Service Mode 2

    RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 4-4. Change Data by Service Mode 2 (Part B) Change Data of “Digital” service mode (except “003 DIG_SRV_MODE” Change Data of “Digital” service mode ( “003 DIG_SRV_MODE” category) category). “003 DIG_SRV_MODE” is one category of “Digital” service Press “2 / 5”...
  • Page 30 RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B Checking Board Information Press “Return” on Remote Press “2” on Remote. In “Digital” service mode ( “002 MODEL” category) DIGITAL (MODEL) SERVICE This case is NG. Press “0 / 10” on remote to select item. The main board is mismatch to Board Check the tuner board.

  • Page 31: Restore Wb / Gamma Adj. Data To B Board

    RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B Save Changing Data by Service Mode 2 4-5. Restore WB / Gamma Adj. Data to B board. Only when B* board is replaced. In “Digital” service mode ( “002 MODEL” category) Please apply after USB-DL when B board is replaced. HE,HS Models 001 SEG Select segment information 002 DEST Select destination information...

  • Page 32: Wb Adjustment By Service Mode

    RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 4-6. WB Adjustment by Service Mode 4-7-2. STEP2 1. in “VPC” service mode (“004 WB” category) 2.in “VPC” service mode Press “1” or “4” on remote to select WB adjustment menu. Select “002 VCOM” category by pressing SERVICE Change data by pressing “3”...

  • Page 33: Vcom Adjustment (Hfr-Auo/Fxc Panel)

    RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 4-8. VCOM Adjustment (HFR-AUO/FXC Panel) 4-9-2. STEP2 4-8-1. STEP1 in “VPC” service mode in detailed REC setting screen Select “002 VCOM” category by pressing “2 / Press “1” to select “Key Copy” item SERVICE 5” on remote. Press “Enter”...

  • Page 34: Reset Panel Operation Time

    ------------ ------------ ------------ 00 Package Number : PKG0.270EUA at this point. 003 AUD_ERR ------------ ------------ ------------ 00 Device ID : B0:00:01:EF:4B:C6 SONY 003 HDMI_EQ ------------ ------------ ------------ 00 Wired MAC : D8:D4:3C:17:84:3E <Another way> 003 TU_DEMOD ------------ ------------ ------------ 00 Wireless MAC...

  • Page 35: Service Menu Tree

    RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 4-13. Service Menu Tree 4-13-1. Tree 1 4-13-2. Tree 2 “Digital” “Chassis” 001 OP 000 WYVERN 000 VERS …Software version <omission> 002 MODEL 001 TUNING 000 BOARD CHECK ...Check the main board and tuner board combination <omission>...

  • Page 36: How To Enter Self Diagnosis Display

    RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 4-13-3. Tree 3 SELF CHECK Description on Part ii Description on Part i “VPC” 000 DATA_COPY …WB Data Restore Function (Tcon board-to-B board). 000 BU_TRANS 002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-46W90AA 001 DATA_BAKUP ...WB Data Backup Function (B board-to-Tcon board).
  • Page 37 RB2G CHASSIS Service Adjustment W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B Self Diagnosis Display [Part i) Self Diagnosis Display (Part ii) Format of error time stamps USB dongle: Error history clear YYMMDDhhmmss (in UTC) <8> -> <0> 1. When no Wi-Fi USB dongle is connected, NA is displayed. Example: Panel operation time clear 2.

  • Page 38: Circuit Board Location

    RB2G CHASSIS Diagrams SECTION 5 W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B DIAGRAMS 5-1.CIRCUIT BOARD LOCATION 5-1-1. KDL- 40W*B 5-1-2. KDL-48W*B TUS BOARD TUS BOARD SWITCH UNIT BAXL BOARD LD BOARD SWITCH BAXL BOARD LD BOARD UNIT HJM BOARD HJM BOARD CARD, WIRELESS LAN CARD, WIRELESS LAN...

  • Page 39: Block Diagram

    RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-2. Block Diagram 5-2-1. AEP based Bluetooth : New device Sircs GPIO USB2.0 UART BAX-CI GPIO SIRCS USB2.0 DDR3 Ayu2L USB HUB CPU (CA9 Dual (4Gb×2) GL850G Ether(10/100MAC) 800MHz) WiFi USB×2 GPU (SGX543) Raw NAND X-Reality Pro Multi-format Dec.
  • Page 40 RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-2. Block Diagram 5-2-2. BR, AR, LA_ISDB Bluetooth : New device Sircs GPIO USB2.0 UART BAX-L GPIO SIRCS USB2.0 DDR3 Ayu2L USB HUB CPU (CA9 Dual (4Gb×2) GL850G Ether(10/100MAC) 800MHz) WiFi USB×2 GPU (SGX543) Raw NAND X-Reality Pro Multi-format Dec.
  • Page 41 RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-2. Block Diagram 5-2-3. JP Bluetooth : New device Sircs GPIO USB2.0 UART BAX-L GPIO SIRCS USB2.0 DDR3 Ayu2L USB HUB (4Gb×2) CPU (CA9 Dual GL850G Ether(10/100MAC) 800MHz) WiFi USB×2 GPU (SGX543) Raw NAND X-Reality Pro Multi-format Dec.
  • Page 42 RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-2. Block Diagram 5-2-4. CH, HK, TW Bluetooth : New device Sircs GPIO USB2.0 UART GPIO BAX-L_AVS SIRCS USB2.0 DDR3 Ayu2L USB HUB (4Gb×2) CPU (CA9 Dual GL850G Ether(10/100MAC) 800MHz) WiFi USB×2 GPU (SGX543) Raw NAND X-Reality Pro Multi-format Dec.
  • Page 43 RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-2. Block Diagram 5-2-5 UC Bluetooth : New device Sircs GPIO USB2.0 UART BAX-L_AVS GPIO SIRCS USB2.0 DDR3 Ayu2L USB HUB (4Gb×2) CPU (CA9 Dual GL850G Ether(10/100MAC) 800MHz) WiFi USB×2 GPU (SGX543) Raw NAND X-Reality Pro Multi-format Dec.

  • Page 44: Connector Diagram

    RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-3. Connector Diagram 5-3-1. 40, 48 W*B...
  • Page 45 RB2G CHASSIS Diagrams SECTION 2 W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B DIAGRAMS Supp-1: KDL-60W600B 5-1.CIRCUIT BOARD LOCATION 5-1-3. KDL- 60W*B TUS BOARD SWITCH UNIT GL2 BOARD BAXL BOARD HJM BOARD TCON BOARD CARD, WIRELESS...
  • Page 46 RB2G CHASSIS Diagrams W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B 5-3. Connector Diagram 5-3-2. 60” W*B...
  • Page 47 RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd. English 9-888-150-02 HESRDM © 2014.04...

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