Honda SC65 Installation, Maintenance & Operation Manual
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Honda SC65 Installation, Maintenance & Operation Manual

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P. 16
P. 34
P. 80
P. 99
P. 121
P. 125

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Summary of Contents for Honda SC65

  • Page 1: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 34 Troubleshooting P. 80 Information P. 99 Specifications P. 121 Index P. 125...
  • Page 2 Honda dealer knows your motorcycle Honda motorcycle. Your selection of a best. If you have the required mechanical Honda makes you part of a worldwide family “know-how” and tools, you can purchase an of satisfied customers who appreciate official Honda Service Manual to help you Honda’s reputation for building quality into...
  • Page 3 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 4: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Safety Labels ..........P. 7 Safety Precautions ........P. 9 Riding Precautions ........P. 10 Accessories & Modifications......P. 14 Loading ............P. 15...

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check ● Perform all routine and regular inspections that you and your passenger are both wearing specified in this manual.
  • Page 6 Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF). New riders should start with by wearing bright reflective clothing, the basic course, and even experienced riders positioning yourself so other drivers can see will find the advanced course beneficial.
  • Page 7 Safety Guidelines check the tightness of critical nuts and bolts, Keep Your Honda in Safe Condition and check the handlebar, control levers, brakes, It’s important to keep your motorcycle properly and wheels. Ride slowly and cautiously. maintained and in safe riding condition.
  • Page 8 Safety Guidelines Carbon Monoxide Hazard WARNING Exhaust contains poisonous carbon monoxide, Carbon monoxide gas is toxic. a colorless, odorless gas. Breathing carbon Breathing it can cause monoxide can cause loss of consciousness and unconsciousness and even kill you. may lead to death. Avoid any areas or activities that If you run the engine in confined or even partly enclosed area, the air you breathe could contain...

  • Page 9: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don’t remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential continued...
  • Page 10 Safety Labels...

  • Page 11: Safety Precautions

    Safety Precautions ● Safety Precautions Face shield with unobstructed field of vision or other approved eye protection. ● Ride cautiously and keep your hands on the handlebars and feet on the footpegs. Look for a DOT (Department of ● Keep passenger’s hands on the seat strap, Transportation) certification label on any helmet passenger’s feet on the footpegs while you buy.

  • Page 12: Riding Precautions

    Riding Precautions ❙ Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period ❙ During the first 300 miles (500 km) of running, Jacket and Pants follow these guidelines to ensure your Protective, highly visible, long-sleeved jacket motorcycle’s future reliability and performance.
  • Page 13 Riding Precautions ● Exercise caution on low traction surfaces. This model is also equipped with an Anti-lock The wheels lock more easily on such Brake System (ABS) designed to help prevent surfaces, and braking distances are longer. the brakes from locking up during hard braking. ●...
  • Page 14 Riding Precautions ❙ ● Wet or Rainy Conditions To reduce the likelihood of theft, always lock Road surfaces are slippery when wet, and wet the handlebars and remove the key when brakes further reduce braking efficiency. leaving the motorcycle unattended. Exercise extra caution when braking in wet Use of an anti-theft device is also conditions.
  • Page 15 Riding Precautions 4. Turn the ignition switch to the LOCK position Refueling and Fuel Guidelines and remove the key. P. 27 Follow these guidelines to protect the engine and catalytic converter: ● Use only unleaded gasoline. ● Use recommended octane number. Using lower octane gasoline will result in decreased engine performance.

  • Page 16: Accessories & Modifications

    Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design.

  • Page 17: Loading

    Loading Loading ● Carrying extra weight affects your motorcycle’s handling, braking and stability. Always ride at a safe speed for the load you are carrying. ● Avoid carrying an excessive load and keep within specified load limits. Maximum weight capacity P. 121 ●...

  • Page 18: Operation Guide

    Parts Location Rear brake fluid reservoir (P66) Battery (P56) (P64) Air cleaner Front brake fluid reservoir (P66) Front brake lever (P76) Throttle grip (P74) (P60) Engine oil fill cap Engine oil filter (P62) Engine oil inspection window (P60) Rear brake pedal Rear suspension spring preload adjuster (P78)
  • Page 19 Front suspension spring (P77) preload adjuster Clutch fluid reservoir (P68) (P76) Clutch lever (P30) Fuel fill cap (P53) Seat (P97) Fuse box Main fuse (P98) (P98) FI fuse Rear suspension spring preload adjuster (P78) Drive chain (P70) Side stand (P69) Center stand Engine oil drain bolt (P62)
  • Page 20 Instruments Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Speedometer This is shows your speed in miles per hour (mph) and/or kilometer per hour (km/h) depend on type.
  • Page 21 Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 0.92 US gal (3.5 liters). Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will continue flashing or turn off completely. If this occurs, see your dealer as soon as possible. Display Check When the ignition switch is turned on, all the mode and digital segments will show.
  • Page 22 Instruments (Continued) Clock button button Odometer [ODO] & Tripmeter [TRIP A/B] button switches between odometer and tripmeters. • Odometer: Total distance ridden. • Tripmeter: Distance ridden since tripmeter was reset (press and hold button to reset to 0.0 mile/km).
  • Page 23 Display Setting To set the clock: You can adjust the two settings. Turn the ignition switch on. • Clock setting Press and hold buttons until the • Changing of mileage unit hour digits start flashing. Ordinary display Press button until the desired hour and AM/PM are displayed.
  • Page 24 Press button until the desired minute is Press button. The clock is set, and then displayed. the display moves to the changing of the Press and hold to advance the minute mileage unit. fast. The setting can also be set by turning the ignition switch off.
  • Page 25 Changing the mileage unit: After clock setting, the mileage unit start flashing. Press button to select either km or mile. Press and hold buttons until the display stops flashing. The mileage unit is set. The setting can also be set by turning the ignition switch off.
  • Page 26 Indicators PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned on with the engine stop switch in the (Run) position. If it comes on while engine is running: (P83) ABS (Anti-lock Brake System) indicator (CB1100A only) Comes on when the ignition switch is turned on.
  • Page 27 Left turn signal indicator Right turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral.
  • Page 28 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Off) position (the starter motor will not operate) to stop the engine. Hazard switch Switchable when the ignition Horn button switch is on. Can be turned to off regardless of the ignition switch Turn signal switch position.
  • Page 29 Ignition Switch Turns electrical Switches the electrical system on/off, locks the system on for steering. starting/riding. Key can be removed when in the OFF or LOCK Turns engine off. position. LOCK Locks steering. ❙ Steering Lock Locking Locks the steering when parking to help Turn the handlebar all the way to the left.
  • Page 30 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn the is cold or warm. ignition off and wait 10 seconds before trying to start the engine again for recovery of battery voltage.
  • Page 31 Shifting Gears ❙ Your motorcycle transmission has five Recommended Shift Points forward gears in a one-down, four-up shift Shifting Up pattern. From 1st to 2nd 16 mph (25 km/h) From 2nd to 3rd 22 mph (35 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 28 mph (45 km/h)
  • Page 32 Refueling and turn it clockwise to open the cap. Fuel fill cap Filler neck Ignition key Closing the Fuel Fill Cap Fuel level (max) Fuel filler After refueling, push the fuel fill cap closed opening until it locks. Remove the key and close the cover. The key cannot be removed if the cap is not locked.
  • Page 33 Storage Equipment Helmet holder Helmet holders are located on the left side below the seat and under the seat. Use the helmet holders only when parked. Helmet holder Helmet holder ❙ (P53) Removing the Seat WARNING Ignition key Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously...
  • Page 34 U-shaped lock/Document bag Under side of Space to store a U-shaped lock is located the seat under the seat. A document bag is located on the underside of the seat. Document bag Tool kit A tool kit is located under the seat. There is U-shaped lock also space to store light weight items.
  • Page 35 Tool kit Center compartment The tool kit is held in the Never exceed the maximum center compartment by a weight limit. rubber strap. Maximum Weight: 6.6 lb (3.0 kg) Do not store any items that are flammable or susceptible to heat damage.

  • Page 36: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer’s parts department. Importance of Maintenance ......P. 35 Side Stand ..........P. 69 Maintenance Schedule.......P.

  • Page 37: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance WARNING Keeping your motorcycle well-maintained is Improperly maintaining your absolutely essential to your safety and to motorcycle or failing to correct a protect your investment, obtain maximum problem before you ride can cause a performance, avoid breakdowns, and reduce air crash in which you can be seriously pollution.
  • Page 38 Importance of Maintenance For information about the exhaust emission and Maintenance Safety noise emission requirements of the U.S. Always read the maintenance instructions Environmental Protection Agency (EPA), the before you begin each task, and make sure that California Air Resources Board (CARB), and you have the tools, parts, and skills required.

  • Page 39: Maintenance Schedule

    If you sell the motorcycle, these receipts should be transferred with the Maintenance work should be performed in motorcycle to the new owner. accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained.
  • Page 40 : Intermediate. We recommend service by your dealer, unless you : Technical. In the interest of safety, have your motorcycle have the necessary tools and are mechanically skilled. serviced by your dealer. Procedures are provided in an official Honda Service Manual 116).
  • Page 41 Maintenance Schedule Frequency Odometer Reading × 1,000 mi Refer to page Items × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 500 mi (800 km) Drive Chain Slider Brake Fluid Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Clutch Fluid...

  • Page 42: Maintenance Fundamentals

    Maintenance Fundamentals ● Brakes-Check operation; Pre-ride Inspection Front and Rear: Check brake fluid level and To ensure safety, it is your responsibility to pads wear. P. 66, 67 perform a pre-ride inspection and make sure ● Lights and horn-Check that lights, that any problem you find is corrected.
  • Page 43 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 44 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the frame under the seat.
  • Page 45 Maintenance Fundamentals ● Electrolyte splashes into your mouth: Battery Rinse mouth thoroughly with water, and Your motorcycle has a maintenance-free type do not swallow. battery. You do not have to check the battery WARNING electrolyte level or add distilled water. Clean the battery terminals if they become dirty or The battery gives off explosive corroded.
  • Page 46 30 days using a charger designed specifically for 3. If the terminals are heavily corroded, clean your Honda, which can be purchased from your the terminals with a wire brush or sandpaper. dealer. Read the information that came with Wear safety glasses.
  • Page 47 Jump starting using an automobile battery can damage your motorcycle’s electrical system and is not recommended. Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly NOTICE damaging the system.
  • Page 48 P. 122 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the label circular API service symbol. to make sure that the oil satisfies all of the following standards: ●...
  • Page 49 O-rings, or kinks, have the chain Recommended brake fluid: inspected by your dealer. Honda DOT 4 Brake Fluid or equivalent Also inspect the engine sprocket and rear wheel sprocket. If either has worn or damaged teeth, WARNING have the sprocket replaced by your dealer.
  • Page 50 O-ring chains as these can damage the rubber O-ring seals. Recommended lubricant: Avoid getting lubricant on the brakes or tires. Pro Honda HP Chain Lube or equivalent Avoid applying excess chain lubricant to prevent chain lube spray onto your clothes and the motorcycle.
  • Page 51 Maintenance Fundamentals ❙ Inspecting for Damage Crankcase Breather Inspect the tires for Service more frequently when riding in rain, at full cuts, slits, or cracks throttle, or after the motorcycle is washed or that exposes fabric or overturned. Service if the deposit level can be seen in cords, or nails or the transparent section of the drain tube.
  • Page 52 Maintenance Fundamentals ❙ Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tires immediately. Riding on tires that are excessively For your safety, you should replace the tires worn or improperly inflated can cause when the minimum tread depth is reached.
  • Page 53 Always use the size and type of tires ● Have the wheel balanced with Honda recommended in this owner’s manual. Genuine balance weights or equivalent after the tire is installed. ●...
  • Page 54 Maintenance Fundamentals ❙ Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group of The service life of your tires is dependent on numbers and letters located on the sidewall of many factors, including, but not limited to, the tire.

  • Page 55: Removing & Installing Body Components

    Removing & Installing Body Components ❙ Seat Removal 1. Insert the ignition key into the helmet Prongs holder, and turn it clockwise. Seat 2. Pull the seat unlock lever downward to unlock the seat. 3. Pull the seat back and up. Rear stays ❙...

  • Page 56: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same way. The right side cover must be removed for the ❙ Removal air cleaner maintenance. The left side cover must be removed for the 1.

  • Page 57: Clip

    Removing & Installing Body Components Clip ❙ Clip Installation The clip must be removed to remove the battery. ❙ Removal 1. Push the bottom of the center pin. 2. Insert the clip into the hole. 3. Press down on the center pin to lock the clip.

  • Page 58: Battery

    Removing & Installing Body Components Battery ❙ Battery Removal Make sure the ignition switch is off. 1. Remove the seat. P. 53 Clip 2. Remove the tool kit. 3. Remove the screw and clip. P. 55 4. Remove the battery cover. Battery cover Screw...
  • Page 59 Removing & Installing Body Components Battery 5. Disconnect the negative terminal lead Negative Positive from the battery. terminal terminal 6. Disconnect the positive terminal lead from the battery. 7. Remove the battery taking care not to drop the terminal nuts. ❙...

  • Page 60: Spark Plugs

    Spark Plugs Checking Spark Plugs Spark plug cap For the recommended spark plugs, see “Specifications.” P. 122 Use only the recommended type of spark plugs in the recommended heat range. NOTICE Using spark plugs with an improper heat range can cause engine damage.
  • Page 61 Spark Plugs Checking Spark Plugs 5. Check the spark plug gap using a wire- 8. Tighten the spark plug: ● type feeler gauge. If the old plug is good: If adjustment is necessary, bend the 1/5 turn after it seats ●...

  • Page 62: Engine Oil

    Engine Oil Checking the Engine Oil Oil level inspection 1. Park your motorcycle on its center stand window on a firm, level surface. Upper level 2. If the engine is cold, idle the engine for 3 to 5 minutes. 3. Turn the ignition switch off, stop the Wiper engine and wait 2 to 3 minutes.
  • Page 63 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different brands level mark, add the recommended engine oil. and grades of oil.
  • Page 64 Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Sealing washer Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to Drain bolt the engine.
  • Page 65 Engine Oil Changing Engine Oil & Filter 6. Remove the oil filter with a filter wrench 7. Apply a thin coat of engine oil to the and let the remaining oil drain out. Make rubber seal of a new oil filter. sure the prior seal is not stuck to the 8.

  • Page 66: Air Cleaner

    Air Cleaner Changing/Cleaning Air Cleaner Air cleaner Element housing cover Use a new Honda Genuine air cleaner element or an equivalent specified for your motorcycle. NOTICE Using the wrong air cleaner element can result in serious damage to the engine.
  • Page 67 Air Cleaner Changing/Cleaning Air Cleaner Element 4. Thoroughly clean the inside of the air cleaner housing. 5. Install the air cleaner element. 6. Install the parts in the reverse order of removal.

  • Page 68: Brakes/Clutch

    Brakes/Clutch Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake 1. Park your motorcycle on its center stand lever and pedal freeplay becomes excessive, on a firm, level surface. inspect the brake pads for wear.
  • Page 69 Brakes/Clutch Inspecting the Brake Pads Inspecting the Brake Pads Front (CB1100) Check the condition of the brake pad groove Inspect the brake pads from in front of the wear indicators. brake caliper. Front (CB1100A) (CB1100) Inspect the brake pads from the bottom The pads need to be replaced if a brake pad of the brake caliper.
  • Page 70 Brakes/Clutch Checking the Clutch Fluid Checking the Clutch Fluid Rear Inspect the brake pads from the rear right of the motorcycle. If necessary have the pads replaced by your Clutch fluid reservoir dealer. Always replace both left and right brake pads at the same time.

  • Page 71: Side Stand

    Side Stand 4. Sit on the motorcycle, put the transmission in Neutral, and raise the side stand. 5. Start the engine, pull the clutch lever in, and shift the transmission into gear. 6. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 72: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. 1.
  • Page 73 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Rear end of the swingarm Adjusting bolt Adjusting the chain requires special tools. Scale Have the drive chain slack adjusted by your dealer. 1. Park your motorcycle on its center stand on a firm, level surface.
  • Page 74 Drive Chain Adjusting the Drive Chain Slack 4. Turn both adjusting bolts an equal 6. Tighten the rear axle nut. number of turns until the correct drive Torque: 83 lbf·ft (113 N·m, 11.5 kgf·m). chain slack is obtained. Turn the 7.
  • Page 75 Drive Chain Checking the Drive Chain Slider ❙ Checking the Drive Chain Wear Checking the Drive Chain Slider Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the red zone on the label The drive chain slider need to be replaced if a aligns with the rear end of the swingarm chain slider is worn to the wear limit line.

  • Page 76: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle 1. Loosen the lock nut. rotates smoothly from fully closed to fully 2. Turn the adjuster until the freeplay is 1/16 open in all steering positions and throttle to 1/4 in (2 to 6 mm).

  • Page 77: Crankcase Breather

    Crankcase Breather 1. Place a drain pan under the crankcase Front breather tube. 2. Remove the crankcase breather tube plug and drain deposits. 3. Reinstall the plug. Crankcase breather tube plug Rear Crankcase breather tube plug...

  • Page 78: Other Adjustments

    Other Adjustments ❙ Adjusting the Clutch and Brake Adjustment method Levers Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position. You can adjust the distances between the tip of the clutch lever and handle grip, and After adjustment, check that the levers between the tip of the brake lever and handle grip.

  • Page 79: Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension NOTICE Do not turn the adjuster beyond its limits. ❙ Spring Preload Adjust both left and right forks to the same spring preload. You can adjust the spring preload by the adjuster to suit the load or the road surface.

  • Page 80: Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension NOTICE Do not turn the adjuster beyond its limits. ❙ Spring Preload Adjust both left and right shock absorbers to the same spring preload. You can adjust the spring preload by the adjuster to suit the load or the road surface.

  • Page 81: Headlight Aim

    Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim Adjusting the Brakelight Switch You can adjust vertical aim of the headlight for proper alignment. Loosen the bolts and Check the operation of the brakelight switch. move the headlight case as necessary. Turn the adjusting nut in the direction A if Tighten the bolts after adjustment.

  • Page 82: Troubleshooting

    Troubleshooting Engine Will Not Start .........P. 81 Burned-out Light Bulb....... P. 93 Overheating (High oil temperature indicator Blown Fuse ..........P. 97 is on)............P. 82 Warning Indicators on or Flashing....P. 83 Low Oil Pressure Indicator......P. 83 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) ....P.

  • Page 83: Engine Will Not Start

    Engine Will Not Start ❙ ❙ Starter Motor Operates But Engine Starter Motor Does Not Operate Does Not Start Check the following items: ● Check the following items: Make sure engine stop switch is (Run) ● Check the correct engine starting position P.

  • Page 84: Overheating (High Oil Temperature Indicator Is On)

    Overheating (High oil temperature indicator is on) The high oil temperature indicator may come NOTICE on when idling or riding at very low speeds Idling or riding with the indicator on may cause serious for a long time at high air temperature. engine damage.

  • Page 85: Warning Indicators On Or Flashing

    Warning Indicators on or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another If the low oil pressure indicator comes on, serious problem. Have your motorcycle pull safely to the side of the road and stop inspected by your dealer.

  • Page 86: Abs (Anti-Lock Brake System) Indicator (Cb1100A Only)

    Warning Indicators on or Flashing ABS (Anti-lock Brake System) Indicator (CB1100A only) ABS (Anti-lock Brake System) ● Indicator comes on or starts flashing while riding. Indicator (CB1100A only) ● Indicator does not come on when the ignition switch is in the ON position. If the indicator operates in one of the ●...

  • Page 87: Tire Puncture

    Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a performed by your dealer. temporary tire repair can be risky. If After an emergency repair, always have the the temporary repair fails, you can tire inspected/replaced by your dealer.
  • Page 88 Tire Puncture Removing Wheels (CB1100A) 3. On the right side, remove the mounting When removing and installing the wheel, be bolts and remove the brake caliper. careful not to damage the wheel speed 4. On the left side, remove the mounting sensor and pulser ring.
  • Page 89 Tire Puncture Removing Wheels 5. Remove the front axle bolt. 8. Loosen the left axle pinch bolts. 6. Loosen the right axle pinch bolts. 9. On the left side, withdraw the front axle 7. Support your motorcycle securely and shaft, and remove the side collars and raise the front wheel off the ground wheel.
  • Page 90 Tire Puncture Removing Wheels Installation 4. Tighten the left axle pinch bolts to hold 1. Attach the side collars to the wheel. the axle. 2. On the left side, place the wheel 5. Tighten the axle bolt. between the fork legs and insert the Torque: 43 lbf·ft (59 N·m, 6.0 kgf·m).
  • Page 91 Tire Puncture Removing Wheels 9. Install the left brake caliper and tighten 12. Retighten the left axle pinch bolts. the mounting bolts. Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m). Torque: 23 lbf·ft (31 N·m, 3.2 kgf·m). 13. Remove the protective tape or cloth. Take care to prevent the brake caliper 14.
  • Page 92 Tire Puncture Removing Wheels ❙ Rear Wheel 4. Remove the drive chain from the rear wheel sprocket by pushing the rear Removal wheel forward. 1. Park your motorcycle on its center stand 5. Remove the rear axle shaft, adjusters, on a firm, level surface. and adjusting bolts.
  • Page 93 Tire Puncture Removing Wheels 6. Remove the brake caliper bracket and 2. Make sure that the lug on the swingarm is rear wheel, side collars. located in the slot on the brake caliper Support the brake caliper assembly so bracket. that it doesn’t hang from the brake Brake caliper bracket...
  • Page 94 Tire Puncture Removing Wheels 3. Adjust the drive chain. P. 71 4. Install the rear axle nut/washer and tighten the rear axle nut. Torque: 83 lbf·ft (113 N·m, 11.5 kgf·m). 5. After installing the wheel, apply the brake pedal several times, then recheck the disc for caliper holder to disc clearance.

  • Page 95: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK while charging.
  • Page 96 Electrical Trouble Burned-out Light Bulb ❙ Headlight Bulb Connector Seat rubber TOP mark Tabs Bulb Screw Bulb Headlight retainer Screw...
  • Page 97 Electrical Trouble Burned-out Light Bulb ❙ Brake/Tail Light Bulb 1. Remove the screws from the headlight case. Socket 2. Gently pull the lower end of the headlight forward and remove the headlight. Bolt 3. Disconnect the connector by pressing tabs. Bolt 4.
  • Page 98 Electrical Trouble Burned-out Light Bulb ❙ Front/Rear Turn Signal Bulb 1. Remove the screw. Bulb 2. Remove the turn signal lens and lens packing. 3. Slightly press the bulb and turn it counterclockwise. Turn signal lens Socket 3. Slightly press the bulb and turn it counterclockwise.

  • Page 99: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse 1. Remove the seat. P. 53 2. Remove the fuse box cover. Before handling fuses, see “Inspecting and 3. Using the fuse puller provided in the tool Replacing Fuses.” P. 45 kit ( 32), pull the fuses out one by one and check for a blown fuse.
  • Page 100 Electrical Trouble Blown Fuse ❙ Main Fuse & FI Fuse 1. Remove the left side cover. P. 54 2. Remove the starter magnetic switch Starter magnetic switch cover cover. 3. Using the fuse puller provided in the tool kit ( 32), pull the main fuse and FI fuse out one by one and check for a blown fuse.

  • Page 101: Information

    Information Keys ............P. 100 Honda Contacts ........P. 118 Instruments, Controls, & Other Features ...P. 101 Reporting Safety Defects ....P. 120 Caring for Your Motorcycle ....P. 102 Storing Your Motorcycle......P. 104 Transporting Your Motorcycle ....P. 105 You & the Environment ......P. 106 Vehicle Identification Number....

  • Page 102: Keys

    Keys Keys Ignition key Be sure to record the key number provided with the key number plate. Store the spare key and recorded key number in a safe location. To make a duplicate, take the spare key or the key number to a locksmith. If you lose all keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key...

  • Page 103: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeter A and B return to 0.0 when the readout exceeds 999.9. Ignition Switch Document Bag The headlight is always on when the ignition switch is on. Leaving the ignition switch on with The owner’s manual, registration, and the engine stopped will drain the battery.

  • Page 104: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty ensure the life of your Honda. A clean of clean water and dry with a soft, clean motorcycle makes it easier to spot potential cloth.
  • Page 105 Caring for Your Motorcycle ❙ ● Washing Precautions Do not direct water near the headlight: Follow these guidelines when washing: Any condensation inside the headlight ● Do not use high-pressure washers: should dissipate after a few minutes of High-pressure water cleaners can damage running the engine.

  • Page 106: Storing Your Motorcycle

    Storing Your Motorcycle ● Storing Your Motorcycle Avoid getting gasoline, brake fluid, or detergents on the instruments, panels, or headlight. If you store your motorcycle outdoors, you should consider using a full-body motorcycle Exhaust Pipe and Muffler cover. The exhaust pipe and muffler are stainless steel If you won’t be riding for an extended period, but may become stained by mud or dust.

  • Page 107: Transporting Your Motorcycle

    If your motorcycle needs to be transported, it For more information about storage, should be carried on a motorcycle trailer or a refer to the Honda Winter Storage Guide, flatbed truck or trailer that has a loading ramp available from your dealer.

  • Page 108: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling center. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 109: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. The VIN is stamped on the right side of the steering head and also appears on the Safety Certification Label attached to the left side of the frame.

  • Page 110: Emission Control Systems

    Emission Control Systems Emission Control Systems Your motorcycle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 111 Vehicle emission control information label instructions provided. Compliance with the terms of the Distributor’s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to maintain a valid emissions system warranty (USA only). The Vehicle Emission Control Information label is located under the seat.
  • Page 112 3,730 miles adjustment, although periodic inspection by (6,000 km) after the time of purchase when your Honda dealer is recommended. operated and maintained according to the ❙ instructions provided.
  • Page 113 Emission Control Systems ❙ Secondary Air Injection System Evaporative Emission Control System The secondary air injection system adds filtered 50 STATE type (meets California) air into the exhaust gas to help improve An evaporative emissions control system uses a emission control performance. canister filled with charcoal to absorb fuel vapor from the fuel tank while the engine is off.
  • Page 114 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System ❙ The positive crankcase ventilation system TAMPERING WITH THE NOISE CONTROL prevents gases that build up in the engine’s SYSTEM IS PROHIBITED: crankcase from being released into the U. S. federal law prohibits, and Canadian atmosphere.
  • Page 115 Emission Control Systems ❙ AMONG THOSE ACTS PRESUMED TO Problems Affecting Motorcycle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your motorcycle inspected and repaired by 1. Removal of, or puncturing the muffler, your dealer if you experience any of the baffles, header pipes or any other component following symptoms: which conducts exhaust gases.

  • Page 116: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine’s motorcycle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 117: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 118: Authorized Manuals

    Honda dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc. them easy to use. (USA only, Canada: See your Honda dealer to Special Honda tools are necessary for some order authorized manuals.) procedures.

  • Page 119: Warranty Coverage And Service

    Service and deterioration associated with use of the motorcycle. Coverage Your warranty coverage is not voided if you Your new Honda is covered by the following perform your own maintenance. However, warranties: failures that occur due directly to improper ●...

  • Page 120: Honda Contacts

    Honda dealer. Make an appointment for an American Honda Motor Co., Inc. inspection and diagnosis. You will be asked to If you wish to contact Honda directly to authorize that inspection, and your dealer will comment on your experiences with your return the results of the inspection.
  • Page 121 Protection Plan to extend almost all of your ● Dealer name and address warranty coverage (USA only) We will likely ask your Honda dealer to respond, Your Honda dealer can also supply information or possibly acknowledge your comments about, riding events, and information about directly.

  • Page 122: Usa Reporting Safety Defects

    Highway Traffic Safety Administration Washington, DC 20590. (NHTSA) in addition to notifying You can also obtain other information American Honda Motor Co., Inc. about motor vehicle safety from: http://www.safercar.gov If NHTSA receives similar complaints, it may open an investigation, and if it finds...

  • Page 123: Specifications

    Specifications Specifications ■ Main Components Displacement 69.5 cu-in (1,140 cm Type SC65 Bore x stroke 2.89 × 2.65 in (73.5 x 67.2 mm) Compression Overall length 87.0 in (2,210 mm) 9.5:1 ratio Overall width 32.9 in (835 mm) Unleaded gasoline Overall height 44.5 in (1,130 mm)
  • Page 124 140/70R18M/C 67V Recommended SAE 10W-30, JASO T 903 standard MA, Pro Tire type Radial, tubeless engine oil Honda GN4 4-stroke oil (USA & Canada) or BRIDGESTONE BT-54F RADIAL G Front Honda 4-stroke oil, or an equivalent DUNLOP D205F Recommended motorcycle oil...
  • Page 125 Specifications ■ Torque Specifications Recommended drive chain Pro Honda HP Chain Lube Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) lubricant Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) Drive chain slack 1.0 to 1.4 in (25 to 35 mm) Front wheel axle bolt 43 lbf·ft (59 N·m, 6.0 kgf·m)
  • Page 126 Information Record Engine No. Color Label & Code Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Manager...

  • Page 127: Index

    Index Index Clutch ABS (Anti-lock Brake System) Fluid ............68 Indicator ..........24, 84 Color Label..........42 Accessories..........14 Combined ABS........... 11 Air Cleaner ..........64 Crankcase Breather ........75 Authorized Manuals ....... 116 Digital Clock Adjustment......21 Battery ..........43, 56 Drive Chain ..........
  • Page 128 Low Oil Pressure Indicator ....24, 83 Headlight Aim ........... 79 Headlight Dimmer Switch......26 Maintenance Helmet Holder ........... 31 High Beam Indicator ......... 25 Fundamentals ...........40 High Oil Temperature Indicator ..24, 82 Importance ..........35 Honda Contacts ........118 Safety ............36...
  • Page 129 Schedule ..........37 Maximum Weight Limit......15 Recommended Modifications ..........14 Fuel ............30 Oil ............46 Refueling ........... 30 Neutral Indicator........25 Removal Clip ............55 Seat............53 Odometer .......... 20, 101 Side Cover..........54 Repair Kit ........... 85 Engine ..........
  • Page 130 Starting the Engine ........28 Steering Lock ..........27 Vehicle Identification Number....107 Stopping Engine........101 Storage Equipment..........31 Warning Indicators ON......83 Owner’s Manual....... 32, 101 Warranty Coverage and Service .....117 Storing Your Motorcycle......104 Washing Your Motorcycle.......102 Switches ............. 26 Weight Limit ........15, 121 Wheels Front removal ...........86...

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