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Summary of Contents for Nedap SmartFlow
- Page 1 Instruction Manual Nedap SmartFlow Installation manual Version 00.001 / September 2020 / EN Original instructions Dairy Farming...
- Page 2 Copyright © Nedap N.V. All rights reserved. The information in this document is subject to change without notice, it is not to be reproduced in any way, in whole or in part, without the written consent of Nedap N.V. All trademarks referenced belong to their respective owners.
- Page 3 Nedap SmartFlow Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
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Page 4: Table Of Contents
3.3.1 Mount the SmartFlow ....................11 3.3.2 Prepare the Float ......................18 Configuration ..................23 Configure the Velos software ..................23 Calibrate and validate the SmartFlow ................. 23 4.2.1 Zero-point test ....................... 24 4.2.2 Milk test .......................... 25 4.2.3 Statistic test ........................25 Commissioning ................... -
Page 5: Safety
Caution Install the system according to the local rules and regulations. Caution We advice to install and maintain the Nedap SmartFlow with at least 2 persons. Working environment Caution The installation area must be free from any obstacles, including animals. - Page 6 Make sure all cables are properly concealed, and form no danger for stumbling. Animal welfare and safety The automated actions of the Nedap Livestock Management systems do never discharge the installer and the user of the system from his/her responsibility to assure and to take care of the well-being of the animals.
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Page 7: Smartflow Overview
2 SmartFlow overview 2.1 SmartFlow introduction The SmartFlow measures and registers the milk yield and flow rate of individual cows during each milking. The mechanical geometry and electronic recording principle of the Nedap SmartFlow are designed for a continuous and optimally free milk and air flow. No flow obstruction or interruption occurs that could cause a vacuum drop, vacuum fluctuation or rough treatment of the milk. - Page 8 3. The Float measures the milk yield and milking process. 4. The main volume collects the milk and ensures a free air flow during milking. 5. The valve module makes sure the milk or cleaning fluid flows through the SmartFlow. The valve has 2 positions:...
- Page 9 Cleaning mode. When the valve is in the cleaning position, only a bit of the liquid can flow through the flow column. This will completely fill the rest of the SmartFlow with cleaning liquid, which ensures proper cleaning of the SmartFlow.
- Page 10 6. The mounting bracket ensures the SmartFlow can be mounted firmly to the wall. Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
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Page 11: Installation
Caution Nedap power supplies must be connected to a power socket with protective earth (PE). Always use a 3-pole connector with a PE contact. If there is no PE available, create a PE next to the power socket to be used for each power supply. The properties of a correct PE depend on local circumstances and legislation. -
Page 12: Network Requirements
Minimum upload speed: 1 MB/s Wi-Fi requirements To experience all the benefits of the Nedap system, a full covering Wi-Fi installation is crucial in the area where the system is applied. A functional Wi-Fi connection offers easy access to the mobile interface, allowing operation by smartphone or tablet. -
Page 13: Installation Overview
Calibrate and validate the SmartFlow (page 23). The SmartFlow can be mounted in two configurations: The milk outlet is positioned either on the right side or the left side of the Smartflow. The mounting procedure only shows illustrations of the right side configuration, but is applicable for the left side configuration as well. - Page 14 Use the drilling template that is delivered with the SmartFlow to mark 3 drilling holes on the wall or panel. b. Drill the holes. c. Mount the bracket using 3 hex bold screws or hex head lag wood screws (M5, at least 20 mm length) with washers.
- Page 15 Use the two lower screws of the bracket to level the bracket in the sidewards direction (left or right). e. Tighten the 2 lower screws to lock the bracket. The correct tightening moment for the bolt is xx Nm (xx lbf·ft.) 2. Place the SmartFlow in the bracket as follows: Nedap SmartFlow / Installation manual Dairy Farming...
- Page 16 Press the push button at the bottom of he bracket backwards to open the hinges. b. Slide the lower part of the SmartFlow in the hinges and release the push button. Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
- Page 17 The hinges are closed and the lower part of the SmartFlow is now fixed in the bracket. d. Press the lever at the top of the bracket and slide the ridge of the SmartFlow under the lever. Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
- Page 18 Release the lever to snap the upper part the SmartFlow. The SmartFlow is now mounted firmly in the bracket. 3. Level the bracket in forward-backward direction: Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
- Page 19 Loosen the cover brackets of the SmartFlow. b. Remove the cover and spreader plate. Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
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Page 20: Prepare The Float
4. Use the screw on top of SmartFlow to level the bracket in the forward-backward direction. 3.3.2 Prepare the Float When the SmartFlow has been mounted, the next step is to prepare the float and attach the milk and vacuum tubes to the SmartFlow: 1. Unpack the Float. - Page 21 2. Write down the number that is on the Float, and the number of the milking point where the float will be used. 3. Put the Float in the SmartFlow as is shown in the pictures. This is the only correct way to place the Float.
- Page 22 4. Place the spreader plate as is shown in the pictures. There is only one correct way to place the spreader plate. 5. Place the cover of the SmartFlow: Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
- Page 23 6. Fasten the cover brackets. 7. Attach the milk tube for the inlet to the cover of the SmartFlow. The milk tube on the cover must be pointing to the left, as shown in the picture Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
- Page 24 8. Attach the milk tube for the outlet to the SmartFlow. 9. Attach the vacuum tube to the valve module. The SmartFlow is now ready for use. Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN...
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Page 25: Configuration
Install the Behavior Component Since some components of the SmartFlow system are also used in other systems (for example the VP4102 UHF reader that is also used in Heat detection and Cow Locating systems), all components must function as part of the SmartFlow system. -
Page 26: Zero-Point Test
Pass: New result of zero-point test is within range: No further action is needed, the result is stored and can be checked in the report. b. Fail: New result of zero-point test is NOT within range: Check the SmartFlow in the milking parlor for technical issues. -
Page 27: Milk Test
The milk test is the ICAR certified calibration method. Conditions • The milk that must be collected must flow through the SmartFlow before it is collected by a milking bucket. Weigh the collected milk with a calibrated ICAR approved weighing scale. See the ICAR documentation for •... - Page 28 Use the Excel spreadsheet Validation sheet - statistic test SmartFlow_version2020_2.xlsx for this test. The test consists of 3 parts: 1. Inter meter comparison. The actual deviation per SmartFlow is calculated, based on the expected milk yield from the cows. 2. Bulk tank comparison. The average deviation of all SmartFlows in a milking parlor is determined, based on the weight of the delivered milk in the bulk tank.
- Page 29 2. In the column Approved, check that the SmartFlow has been approved. The SmartFlow is approved when the deviation is in the range 97% - 103%. a. SmartFlow ok indicates that the SmartFlow is approved: No further action is needed. The SmartFlow is ready to use.
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Page 30: Commissioning
first. 5.1 Cleaning Make sure the SmartFlow is clean before using it for the first milking session. The main objective of optimizing the washing and disinfecting process of the SmartFlow is to ensure that no organic and/or inorganic residues can affect the quality of the milk flowing through the SmartFlow. -
Page 31: Clean The Smartflow
Although the SmartFlow and all its components resist temperatures up to and above 100 ºC (212 ºF), it is not recommend ed to apply acidified boiling water washing. The maximum allowed temperature is 75 ºC (167 ºF). -
Page 32: Maintenance
Any damage caused by power washing or any other form of high pressure washing is not covered by the manufacturer's warranty. 6.1 Maintenance scheme Regularly clean the SmartFlow following the instructions described in Cleaning (page 28). Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN... -
Page 33: Troubleshooting
7 Troubleshooting Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN... -
Page 34: Handling Instructions
In so doing, you will help to conserve natural resources and improve standards of environmental protection in treatment and disposal of electrical waste (Waste Electrical and Electronic Equipment Directive WEEE 2012/19/EU). Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN... -
Page 35: Glossary
VPU-online An online address for the herd manager that makes the CowControl system worldwide accessible by the Internet. Velos software Nedap software to control the system Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN... -
Page 36: Technical Specifications
Parts in contact with milk: PPE (FDA approved) Operating temperature range 0 to 40 °C (32 to 104 °F) Operational relative humidity < 93% @ 45 °C (113 °F) Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN... -
Page 37: Compliance
This Class B digital apparatus complies with the Canadian standard ICES-003. Cet appareil numérique de Classe B est conforme à la norme Canadienne ICES-003. Nedap SmartFlow / Installation manual Dairy Farming Version 00.001 / September 2020 / EN... - Page 38 Hereby NEDAP N.V. declares that the subject equipment is in compliance with the directives 2014/53/ EU (Radio Equipment Directive) and 2011/65/EU (Restriction of the use of certain hazardous substances). The full text of the EU declaration of conformity is available at our Business Portal: http://www.nedap.com/...
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