M18 Reservoir Reassembly - Emerson Bettis G01 Series Installation, Operation And Maintenance Manual

Installation, Operation and Maintenance Manual
VA-DC-000-1803 Rev. 2
3.6.20 Install cover (20 - 10 - 140) onto the manifold (20 - 10 - 10) with soc cap
3.6.21 Install instruction tag (25 - 220) onto the cover (20 - 10 - 140).
3.6.22 Engage quick rel. pin (20 - 10 - 110) with the pump handle lever (20 - 10 - 90).
3.6.23 Install acorn nut (25 - 450), lock washer (25 - 460), control knob (25 - 200) and
3.6.24 Install manifold (20 - 10 - 10) onto the mounting bracket (30 - 90) with csk cap
3.6.25 Install mounting bracket (30 - 90) onto the actuator with soc hd cap screw
3.6.26 Fill up reservoir (10) with hydraulic fluid, note for the G7 and above sizes, only half
3.6.27 Shift the control knob (25 - 200) to proper port location to operate.
3.6.28 Operate pump handle lever (20 - 10 - 90) for few cycles to move the hydraulic
3.6.29 Disengage the quick rel. pin (20 - 10 - 110) from the pump rod (20 - 10 - 50).
3.6.30 Use 13/16 size wrench to hold the pump rod (20 - 10 - 50) from turning while
3.6.31 Gently lower the pump rod (20 - 50) until all the air is vented out, reengage the
3.6.32 Disengage the quick rel. pin (20 - 10 - 110), apply pipe dope or blue Loctite 242
3.6.33 Use 13/16 size wrench to hold the pump rod (20 - 10 - 50) from turning while
3.7

M18 Reservoir Reassembly

3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.7.6
Actuator Reassembly
screws (25 - 240).
control pointer (25 - 150) onto stem, control valve (20 - 10 - 280). Note orientation
of knob and control pointer.
screws (30 - 100).
(30 - 110) and lock washer (30 - 120).
way is needed to prevent reservoir overflow during potential spring return.
fluid into the manifold (20 - 10 - 10). Leave the pump handle lever at the
uppermost location.
loosening the pipe plug (20 - 10 - 210) with 3/16 hex wrench. Note pipe plug does
not need to be removed, only loosened so air can escape.
quick rel. pin (20 - 10 - 110) in order to pump handle lever (20 - 10 - 90) for few
more cycles until all the hydraulic fluid is filled in the pump system. One shall feel
the proper fill during the full stroke of pump cycling.
onto the thread of the pipe plug (20 - 10 - 210).
tightening the pipe plug (20 - 10 - 210) with 3/16 hex wrench.
Lube up and install seal O-ring (10 - 100) onto the end cap, bottom (10 - 40).
Install end cap, bottom (10 - 40) from the bottom side of the reservoir cylinder
(10 - 20), note the orientation of the end cap to be in alignment with the piping.
Lube up and install seal O-ring (10 - 100) onto the end cap, upper (10 - 10).
Install end cap, upper (10 - 10) from the top side of the reservoir cylinder (10 - 20),
note the orientation of the breather (10 - 90) to be in the opposite side to where
the piping goes into the end cap, bottom (10 - 40).
Install thread seal (10 - 70), counter sink washer (10 - 60) and acorn nut (10 - 50)
onto the center bar (10 - 30).
Install all the piping from the M18 override manifold (20 - 10 - 10) to the actuator
and reservoir (10).
Section 3: Actuator Reassembly
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