York DH 180 Technical Manual

York DH 180 Technical Manual

Single package gas/electric units and single package air conditioners
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DH 180, 210, 240 & 300
15, 17.5, 20 & 25 NOMINAL TONS
10.8 EER (15 TONS), 10.2 EER (17.5 TONS), 9.7 EER (20
TONS) AND 9.6 EER (25 TONS)
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
YORK Sunline Ultra™ units are convertible single package
high efficiency rooftops. All models have independent dual
refrigerant circuits for efficient part load operation. Although
the units are primarily designed for curb mounting on a roof,
they can also be slab-mounted at ground level or set on steel
beams above a finished roof.
All units include:
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
Two-stage cooling provided by dual independent refriger-
ation circuits with expansion valves, filter-driers, high and
low pressure/loss of charge switches and freezestats
Hermetically sealed scroll compressors with crankcase
heaters
Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Belt drive blower motor with high static drive options
Constant supply air volume (CV) with optional variable
air volume (VAV)
Manufactured under the quality standards of ISO9001
Twenty-four volt control circuit with compressor lock-out
Zero-25% fixed air damper with hood
Copper tube/aluminum fin coils
Hinged filter access and tool free latched doors optional
Hinged tool free blower, blower motor, filters and electri-
cal panel access optional
Rigging holes in base rails for lifting
Single point power connection
Complete factory package - tested, charged and wired
CSA agency approvals on all units
WARRANTY
Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and
electric heat elements.
Ten-year parts warranty on the gas-fired heat
exchangers.
262260-YTG-E-1008

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Summary of Contents for York DH 180

  • Page 1 TONS) AND 9.6 EER (25 TONS) FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE DESCRIPTION YORK Sunline Ultra™ units are convertible single package high efficiency rooftops. All models have independent dual refrigerant circuits for efficient part load operation. Although...
  • Page 2: Table Of Contents

    3 GAS HEAT RATINGS ......9 4 DH 180 COOLING CAPACITIES (15 TON) ..10 5 DH 210 COOLING CAPACITIES (17.5 TON) .
  • Page 3: Product Nomenclature

    Novar Controller, DFS, APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Controller w/ModLinc York Commercial Comfort System (YCCS) Rtu Controller Hot Gas Bypass (Standard on VAV, Optional on CV) Variable Air Volume, VFD (not available with factory installed BAS options) Variable Air Volume, VFD with ModLINC (not available with factory installed BAS options)
  • Page 4: Features

    262260-YTG-E-1008 FEATURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging.
  • Page 5: Factory-Installed Options

    WITH CRANKCASE HEATERS BELT-DRIVE BLOWER MOTOR FULL PERIMETER 14 GAUGE BASE RAILS WITH LIFTING HOLES • BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity Comfort cial Comfort System (YCCS) and CPC. FACTORY-INSTALLED OPTIONS •...
  • Page 6 • BAS - Building Automation System Controls (avail- able on two-system cooling product only). Simplicity® INTELLI-Comfort™ CONTROL - The York® Simplicity® INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen- sor, and an outside air sensor. There are provisions for a...
  • Page 7 Simplicity® INTELLI-Comfort™ with ModLINC CON- TROL - The York® Simplicity® INTELLI-Comfort™ with ModLINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol.
  • Page 8: Field-Installed Accessories

    262260-YTG-E-1008 • HINGED/"TOOL FREE" BLOWER, BLOWER MOTOR, FILTER AND ELECTRIC ACCESS PANELS - This option allows for complete hinged and tool free access to the unit's blower, blower motor, filters and electrical panel sections. FIELD-INSTALLED ACCESSORIES • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal...
  • Page 9: Indoor Sound Power Rating

    TABLE 1: INDOOR SOUND POWER RATING BLOWER UNIT SIZE 6,000 1.00 1,080 210, 240 8,000 1.00 1,120 10,000 1.30 1,160 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA val- ues provided are to be used for reference only.
  • Page 10: Dh 180 Cooling Capacities (15 Ton)

    262260-YTG-E-1008 TABLE 4: DH 180 COOLING CAPACITIES (15 TON) AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 223.0 11.3 100.4 211.0 11.2 133.1 111.7 4500 199.0 11.1 165.8 144.4 123.0 101.6 181.3 10.8 181.3 178.6 157.3 135.9 114.5 178.5 10.5...
  • Page 11 TABLE 4: DH 180 COOLING CAPACITIES (15 TON) (CONTINUED) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 184.5 17.8 95.8 170.3 16.9 122.3 100.9 4500 156.0 16.0 148.8 127.4 106.0 146.5 16.1 146.5 146.5 131.6 110.3 142.7...
  • Page 12: Dh 210 Cooling Capacities (17.5 Ton)

    262260-YTG-E-1008 TABLE 5: DH 210 COOLING CAPACITIES (17.5 TON) AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 241.5 13.9 119.5 232.2 13.2 159.7 134.8 109.8 5250 223.0 12.6 199.9 174.9 150.0 125.1 100.1 204.4 12.4 204.4 204.4 182.1 157.1 132.2 200.4 12.6 200.4 200.4 183.1 158.2 133.2...
  • Page 13 TABLE 5: DH 210 COOLING CAPACITIES (17.5 TON) (CONTINUED) AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 217.8 12.5 112.3 199.9 12.2 143.0 118.0 5250 182.0 12.0 173.7 148.7 123.8 169.7 11.8 169.7 169.7 146.7 121.7 170.9 11.8 170.9 170.9 146.0 121.1 223.9 16.9 142.1...
  • Page 14: Dh 240 Cooling Capacities (20 Ton)

    262260-YTG-E-1008 TABLE 6: DH 240 COOLING CAPACITIES (20 TON) AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 277.0 19.1 159.2 130.7 102.2 263.0 18.6 196.1 167.6 139.1 110.6 6000 249.0 18.0 233.0 204.5 176.0 147.5 119.0 240.6 17.9 240.6 240.6 215.3 186.8 158.3 237.8 17.7 237.8 237.8 213.7 185.2 156.7...
  • Page 15 TABLE 6: DH 240 COOLING CAPACITIES (20 TON) (CONTINUED) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 217.3 24.8 139.8 111.3 207.2 24.3 175.4 146.9 118.4 6000 197.0 23.9 197.0 182.5 154.0 125.5 194.2 23.5 194.2 194.2 173.0 144.5 116.0...
  • Page 16: Dh 300 Cooling Capacities (25 Ton)

    262260-YTG-E-1008 TABLE 7: DH 300 COOLING CAPACITIES (25 TON) AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 371.3 19.7 191.8 156.2 120.6 334.4 19.3 233.0 197.4 161.8 126.1 7500 297.6 18.8 274.2 238.6 203.0 167.3 131.7 290.9 18.3 290.9 284.9 246.4 210.8 175.1 281.0 18.2 281.0 281.0 261.8 226.1 190.5...
  • Page 17 TABLE 7: DH 300 COOLING CAPACITIES (25 TON) (CONTINUED) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL TOTAL POWER CAP. INPUT °F 302.0 29.3 147.5 111.8 274.5 28.5 198.2 162.6 126.9 7500 247.1 27.7 247.1 213.3 177.7 142.0 106.4 242.9 27.1 242.9 242.9 220.0 184.3 148.7...
  • Page 18: Altitude Correction Factors

    262260-YTG-E-1008 CFM, STATIC PRESSURE, AND POWER - ALTI- TUDE AND TEMPERATURE CORRECTIONS The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed in the standard blower performance tables are based on standard air at sea level.
  • Page 19 ltitude/Temperature Conversion Factor FIGURE 2 - ALTITUDE/TEMPERATURE CONVERSION FACTOR Johnson Controls Unitary Products TEMPER TURE (°F) 262260-YTG-E-1008 SEA LEVEL...
  • Page 20: Supply Air Blower Performance (15 Ton) - Cooling Only 180 Mbh - Bottom Duct

    262260-YTG-E-1008 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - COOLING ONLY 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH STATIC DRIVE 1025 1065 1095...
  • Page 21: Supply Air Blower Performance (17.5 Ton) - Cooling Only 210 Mbh - Bottom Duct

    TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - COOLING ONLY 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1010 1020 1035 1050 1075...
  • Page 22: Supply Air Blower Performance (20 Ton) - Cooling Only 240 Mbh - Bottom Duct

    262260-YTG-E-1008 TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - COOLING ONLY 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1010 1020 1035 1050...
  • Page 23: Supply Air Blower Performance (15 Ton) - Gas Heat 180 Mbh - Bottom Duct

    TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - GAS HEAT 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH STATIC DRIVE 1025 1065 1125 1170...
  • Page 24: Supply Air Blower Performance (17.5 Ton) - Gas Heat 210 Mbh - Bottom Duct Connections

    262260-YTG-E-1008 TABLE 13: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - GAS HEAT 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1025 1050 1065 1100...
  • Page 25: Supply Air Blower Performance (20 Ton) - Gas Heat 240 Mbh - Bottom Duct

    TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - GAS HEAT 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1025 1050 1065 1100 230/460/575 VOLT AND STANDARD DRIVE...
  • Page 26: Supply Air Blower Performance (25 Ton) - Gas Heat 300 Mbh - Bottom Duct

    262260-YTG-E-1008 TABLE 15: SUPPLY AIR BLOWER PERFORMANCE (25 TON) - GAS HEAT 300 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 7500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 1005 1040 1070 1100 1135 1165 208 VOLT AND HIGH STATIC DRIVE 1140 1180 1215...
  • Page 27: Description

    TABLE 16: BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL DRIVE RANGE SIZE EFF. (RPM) HP FRAME Standard 850/1065 15 TON 184 T High 965/1190 Static Standard 870/1025 17.5 & 213 T High 20 TON 950/1120 Static Standard 950/1120 10 215 T 89.5 25 TON...
  • Page 28: Dh 180, 210 & 240 Electrical Data Without Powered Convenience Outlet

    262260-YTG-E-1008 TABLE 19: DH 180, 210 & 240 ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 208-3-60 21.8 230-3-60 21.8 DH180 (15) 460-3-60 11.0 575-3-60 208-3-60 25.6 230-3-60 25.6 DH210 (17 1/2) 460-3-60 12.8 575-3-60 10.2...
  • Page 29: Dh 300 Electrical Data Standard Motor Without Powered Convenience Outlet

    TABLE 20: DH 300 ELECTRICAL DATA STANDARD MOTOR WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE EACH EACH NAGE) 37.1 37.1 (25) 17.2 12.4 NOTE 1: HACR Type per NEC. TABLE 21: DH 300 ELECTRICAL DATA HIGH STATIC MOTOR WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON-...
  • Page 30: Dh 180, 210 & 240 Electrical Data With Powered Convenience Outlet

    262260-YTG-E-1008 TABLE 22: DH 180, 210 & 240 ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 208-3-60 21.8 230-3-60 21.8 DH180 (15) 460-3-60 11.0 575-3-60 208-3-60 25.6 230-3-60 25.6 DH210 (17 1/2) 460-3-60 12.8 575-3-60 10.2...
  • Page 31: Dh 300 Electrical Data Standard Motor With Powered Convenience Outlet

    TABLE 23: DH 300 ELECTRICAL DATA STANDARD MOTOR WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE EACH EACH NAGE) 37.1 37.1 (25) 17.2 12.4 NOTE 1: HACR Type per NEC. TABLE 24: DH 300 ELECTRICAL DATA HIGH STATIC MOTOR WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON-...
  • Page 32: Factor

    262260-YTG-E-1008 TABLE 25: DH VOLTAGE LIMITATIONS VOLTAGE POWER SUPPLY MIN. 208/230-3-60 460-3-60 575-3-60 1. Utilization Range “A” in accordance with ARI Standard 110. FIGURE 3 - TYPICAL DH FIELD WIRING DIAGRAM TABLE 26: ELECTRIC HEAT CORRECTION FACTORS MAX. NOMINAL VOLTAGE CONTROL WIRING kW CAP.
  • Page 33: Physical Data

    TABLE 27: PHYSICAL DATA MODELS Centrifugal Blower (Dia. x Wd. in.) EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS (Two Per Unit) CONDENSER COILS (Two Per Unit) COMPRESSOR (Qty. Per Unit) Quantity Per Unit (16” X 20” X 2” or 4“) Quantity Per Unit (16” X 25” X 2” or 4“) FILTERS Quantity Per Unit (18”...
  • Page 34: Unit Dimensions Dh180, 210, 240 & 300 (Front View)

    262260-YTG-E-1008 BLOWER ACCESS (Location Of FIELD-SUPPLIED BLOWER MOTOR ACCESS Optional VFD) DISCONNECT SWITCH (Location Of Optional LOCATION VFD Bypass) BLOWER COMPARTMENT ACCESS (Auxiliary) DOT P L UG (For p ressure Drop R eading) ELECTRIC GA S H EA T A CCESS VENT A IR OUT L ET HOODS...
  • Page 35: Rear View Dimensions

    Dimensions listed are for side duct flange openings; see Field Accessories for Side Duct Flange Kit. FIGURE 5 - REAR VIEW DIMENSIONS NOTE:Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct applications: Remove the side panels from the supply and return air compartments to gain access to the bottom supply and...
  • Page 36: Unit Dimensions Dh180, 210, 240 & 300

    262260-YTG-E-1008 TABLE 31: MINIMUM CLEARANCES LOCATION Front Rear Left Side (Filter Access) Right Side (Cond. Coil) Below Unit Horizontal Overhang (For Above Unit Condenser Air Discharge) 1. Units may be installed on combustible floors made from wood or class A, B, or C roof covering material. 2.
  • Page 37: Unit Center Of Gravity

    FIGURE 7 - UNIT CENTER OF GRAVITY FIGURE 8 - TYPICAL UNIT APPLICATIONS Johnson Controls Unitary Products (17.5, 20 & 25 Ton) 262260-YTG-E-1008...
  • Page 38: Dh 180, 210, 240 & 300 4 Point Load Weight Distribution

    262260-YTG-E-1008 FIGURE 9 - UNIT 4 POINT LOAD TABLE 32: DH 180, 210, 240 & 300 4 POINT LOAD WEIGHT DISTRIBUTION OPERATING UNIT MODEL WEIGHT (lb) DH180C00 1900 DH180N24 2100 DH180N32 2140 DH210C00 1950 DH210N24 2150 DH210N32 2190 DH240C00 2100...
  • Page 39: Unit Roof Curb Dimensions

    FIGURE 11 - UNIT ROOF CURB DIMENSIONS (17.5 & 20 Ton) FIGURE 12 - ROOF CURB DUCT OPENINGS DIMENSIONS The 2” space between the ducts allows for “jumping” an existing roof joist. The 58-1/2” overall dimension of the ducts allows ductwork penetration between roof joists that are spaced on 72”...
  • Page 40: Typical Rooftop Installation

    262260-YTG-E-1008 FIGURE 14 - TYPICAL ROOFTOP INSTALLATION THERMOSTAT TERMINALS TERMINALS ON A LIMITED NUMBER OF THERMOSTATS Second stage heating not required on single stage heating units. Second stage cooling not required on single stage cooling units. Jumper is required if there is no Smoke Detector circuit. Jumper is required for any combination of R, RC, or RH.
  • Page 41: Guide Specifications

    GENERAL Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. York's Sunline Ultra™ units are convertible single package units. All models have dual independent refrigerant circuits for efficient part load operation and maximum comfort con- trol. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 42 262260-YTG-E-1008 OUTDOOR (CONDENSER) FAN ASSEMBLY The outdoor fans shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to cor- rosion resistant steel spider brackets and shall be dynami- cally balanced for smooth operation. The 2 outdoor fan motors shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently.
  • Page 43 controls, shall be capable of operation down to 0° F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only). ELECTRICAL REQUIREMENTS All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry, to minimize roof penetrations and avoid unit field modifications.
  • Page 44 • POWERED GFI CONVENIENCE OUTLET • NON-POWERED GFI CONVENIENCE OUTLET • BAS CONTROLS - Simplicity JOHNSON, HONEYWELL, NOVAR, YORK COMMER- CIAL COMFORT SYSTEM (YCCS) • HINGED FILTER DOOR ACCESS AND TOOL FREE ACCESS PANELS • HINGED TOOL FREE BLOWER, BLOWER MOTOR, FILTER AND ELECTRICAL ACCESS PANELS •...

This manual is also suitable for:

Dh 240Dh 210Dh 300

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