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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DH 036, 048 & 060
3, 4 & 5 NOMINAL TONS
12.2 THROUGH 13.2 SEER
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
®
YORK Sunline Ultra
units are convertible single package air
conditioners with a common cabinet and a common roof curb
for the 3, 4 and 5 ton sizes. The units were designed for light
commercial and commercial applications. They can easily be
installed on a roof curb, slab, roof jack or frame.
All units include:
•
Powder Paint finish that meets ASTM-B-117 750 hour
salt spray standards
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Manufactured under the quality standards of ISO9001
TM
•
Simplicity
Control Board
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Fork lift slots on three sides
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
Belt Drive Indoor Blower
•
CSA agency listing on all units
WARRANTY
•
Factory Limited Parts Warranty
•
One-year parts warranty
•
A Five-year parts warranty on the compressor and
electric heat elements.
•
Ten-year parts warranty on the gas-fired heat
exchangers.
036-21506-003-C-0405
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Summary of Contents for York DH 036
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Page 1: Description
TECHNICAL GUIDE SINGLE PACKAGE GAS/ELECTRIC UNITS AND SINGLE PACKAGE AIR CONDITIONERS DH 036, 048 & 060 3, 4 & 5 NOMINAL TONS 12.2 THROUGH 13.2 SEER FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ®... -
Page 2: Table Of Contents
DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES . -
Page 3: Product Nomenclature
036-21506-003-C-0405 PRODUCT NOMENCLATURE -5 Ton Sunline Ultra Model Number Nomenclature AA 1 Product Generation Product Catagory Voltage Product Identifier Nominal Cooling Installation Options Additional Options Capacity - MBH Heat Type & Nominal Heat Capacity as Heat Options Electric Heat Options Options Airflow ALL HIGH EFFICIENCY MODELS COME STANDARD WITH BELT DRIVE) - Page 4 PRODUCT NOMENCLATURE - Continued None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan &...
- Page 5 036-21506-003-C-0405 Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, &...
- Page 6 Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
- Page 7 036-21506-003-C-0405 WF Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Phase Monitor WG Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Coil Guard WH Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. Coil WK Intelli-Comfort w/Mod Link Controller, Technicoat Evap.
- Page 8 Hinged Filter Door & Toolless Access Cabinet CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS &...
- Page 9 036-21506-003-C-0405 Hinged Filter Door & Toolless Access Cabinet Novar ETC-3 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS &...
- Page 10 Hinged Filter Door & Toolless Access Cabinet QC Simplicity Intelli-Comfort Controller, & Coil Guard, Hinged Filter Door & Toolless Access Panels QD Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Cond.
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Page 11: Features
• BAS Controls - York’s Sunline™ series units offer fac- tory mounted BAS controls such as SImplicity™ INTELLI-Comfort™, Novar, Honeywell, Johnson, and... -
Page 12: Factory-Installed Options
Factory installed option only. • BAS - Building Automation System Controls Simplicity™ INTELLI-Comfort™ CONTROL - The York® Simplicity™ INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen- sor, and an outside air sensor. There are provisions for a... -
Page 13: Field-Installed Accessories
• Simplicity™ INTELLI-Comfort™ with MOD LINK CON- TROL - The York® Simplicity™ INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol. - Page 14 • ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the fin- ished roof. These full perimeter curbs meet the require- ments of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assem- bly.
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Page 15: Sound Power Rating
036-21506-003-C-0405 TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE SPEED 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. -
Page 16: Dh036 Cooling Capacities (3 Ton)
TABLE 4: DH036 COOLING CAPACITIES (3 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 55.2 3.18 35.2 30.7 26.2 21.8 17.3 49.1 3.13 41.7 37.2 32.8 28.3 23.8 19.4 14.9 1500 44.7 3.05 44.7 43.6 39.1 34.6 30.1 25.7 21.2 42.4 3.05 42.4 42.4 42.4 37.9 33.4 29.0 24.5... -
Page 17: Dh048 Cooling Capacities (4 Ton)
036-21506-003-C-0405 TABLE 5: DH048 COOLING CAPACITIES (4 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 1500 1350 1200 1050 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from the SUPPLY AIR BLOWER PERFORMANCE Tables, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit. -
Page 18: Dh060 Cooling Capacities (5 Ton)
TABLE 6: DH060 COOLING CAPACITIES (5 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from the SUPPLY AIR BLOWER PERFORMANCE Tables, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit. -
Page 19: Pg. # 7 Supply Air Blower Performance (3 Ton Belt Drive) - Side Duct Application
036-21506-003-C-0405 TABLE 7: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2000 1900 1800 1700 1600 1500 1400 1300 1200 UNIT FLOW 0.90 TONNAGE WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145... -
Page 20: Supply Air Blower Performance (4 Ton Belt Drive) - Side Duct Application
TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2000 1900 1800 1700 1600 1500 1400 1300 1200 UNIT FLOW 0.90 TONNAGE WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102... -
Page 21: Supply Air Blower Performance (5 Ton Belt Drive) - Side Duct Application
036-21506-003-C-0405 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2500 1059 1560 1077 2400 1032 1405 1054 2300 1005 1260 1024 2200 1160 1002 2100 1060 2000 1900 1800 1700 1600 1500... -
Page 22: Static Resistances
TABLE 11: STATIC RESISTANCES DESCRIPTION 1000 ECONOMIZER 0.07 ELECTRIC 7-15KW 0.04 HEATERS 20-30KW 0.06 BOTTOM DUCT CONNECTIONS 0.06 COOLING ONLY 0.08 1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables. 2. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables. 3. -
Page 23: Elect Data - Dh036, 048 & 060 Belt Drive Without Powr'd Convenience Outlet
036-21506-003-C-0405 TABLE 13: ELECT DATA - DH036, 048 & 060 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Unitary Products Group... -
Page 24: Elect Data - Dh036, 048 & 060 Belt Drive With Powr'd Convenience Outlet
036-21506-003-C-0405 TABLE 14: ELECT DATA - DH036, 048 & 060 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Unitary Products Group... -
Page 25: Physical Data
036-21506-003-C-0405 TABLE 15: PHYSICAL DATA MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) FILTERS CHARGE TABLE 16: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE Unitary Products Group Centrifugal Blower (Dia. x Wd. in.) Fan Motor HP (Belt Drive) Rows Deep Fins Per Inch Face Area (Sq. -
Page 26: Wiring
COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT UNIT TERMINAL TERMINALS STRIP TB1 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER LED 1 LED 2... -
Page 27: Unit Dimensions (3 - 5 Ton Cooling Only/Electric Heat) Front View
036-21506-003-C-0405 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW Unitary Products Group... -
Page 28: Unit With Economizer Rainhood
036-21506-003-C-0405 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Unitary Products Group... -
Page 29: Unit Dimensions (Rear View)
036-21506-003-C-0405 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FILTER ACCESS BLOWER MOTOR ACCESS DOT PLUGS FIELD-SUPPLIED DISCONNECT SWITCH LOCATION MOUNTING BRACKET FOR DICONNECT SWITCH (Shipped attached to the blower housing inside the blower compartment) WIRING ENTRY (See Detail “B”) DISCONNECT SWITCH LOCATION AND MOTOR ACCESS PANEL FOR UNIT WITH “BELT-DRIVE”... -
Page 30: Typical Applications
036-21506-003-C-0405 FIGURE 9 - TYPICAL APPLICATIONS Unitary Products Group... -
Page 31: Four And Six Point Loading
036-21506-003-C-0405 BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 20: DH 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DH036 Cooling/ Electric DH036N04 DH036N08 DH048 Cooling/ Electric DH048N06 DH048N10 DH060 Cooling/ Electric DH060N08 DH060N10 TABLE 21: DH 6 POINT LOADS WEIGHT DISTRIBUTION... -
Page 32: Roof Curb Dimensions
TABLE 23: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. FIGURE 11 - ROOF CURB DIMENSIONS DH (Cooling Only) (Gas/Electric) Economizer Motorized Damper 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb Barometric Relief / Fixed Air Damper Belt-Drive Blower 036-21506-003-C-0405... -
Page 33: Guide Specifications
036-21506-003-C-0405 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. ® York's Sunline Ultra units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. - Page 34 Coils: Evaporator and condenser coils shall have alumi- num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design.
- Page 35 036-21506-003-C-0405 OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • ELECTRONIC ENTHALPY AUTOMATIC ECONO- MIZER- Outdoor and return air dampers that are inter- locked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG.
- Page 36 Subject to change without notice. Printed in U.S.A. Copyright © 2005 by Unitary Products Group. All rights reserved. Unitary Products Group Supersedes: 036-21506-003-B-0504 5005 York Drive 036-21506-003-C-0405 Norman 73069...