Related Manuals for ECA PROTEUS PREMIX PPR Series
Summary of Contents for ECA PROTEUS PREMIX PPR Series
- Page 1 PROTEUS PREMIX CONDENSING BOILER PROTEUS PREMIX PPR 24/30/35 HM/HST/HCH OPERATING MANUAL INSTALLATION & COMISSIONING...
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Page 2: Product Name
Building Regulations and the Benchmark Commissioning Checklist Building Regulations (England & Wales) require notification of the installation of a heating appliance to the relevant Local Authority Building Control Department. This can be achieved via a Competent Persons Self Certification Scheme as an option to notifying the Local Authority directly. - Page 3 INDEX 1- INTRODUCTION 2- DEFINITION of SYMBOLS 3- SAFETY RULES AND WARNINGS 4- REGULATIONS 5- USEFUL INFORMATION on PRODUCT 6- PRODUCT INFORM 6.1- Packaging 6.2- Main Components and Describtion 6.3- Combi Boiler Features 6.4- Technical Table 6.5- ERP Technical Table 6.6- Package Label Calculations 7- INSTALLATION 7.1- Selection of Location of Device...
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Page 4: Installer's Responsibility
1-INTRODUCTION First of all, we would like to thank you for choosing E.C.A brand. E.C.A. Proteus Premix condensing boilers have been designed to meet for an efficient, safe and comfortable central heating and hot water requirement. The Proteus Premix condensing boilers can possibly use natural gas or LPG according to the desired fuel preference. -
Page 5: Definition Of Symbols
2-DEFINITION OF SYMBOLS SYMBOL DEFINITION SYMBOL DEFINITION Ø Domestic Hot Water Diameter Gas Supply Liquid Petroleum Gas Parameter Adjustment Domestic Hot Water Negative Temperature Reset Coefficient (sensor) Winter Mode Residual Current Device Emergency Control Summer Mode Valve Solar Panel Mode Seasonal Efficiency of SEDBUK ECO Mode... -
Page 6: Safety Rules And Warnings
SYMBOL DEFINITION Indicates that the situation that can only be interfered by gas safe engineer. Explanation containing information that should be considered by the user. CAUTION: It means that you may suffer from material damage or slight personal injury. DANGER: It means that you may suffer from sever personal injury. Table 3. - Page 7 3.2 Water Systems & Gas Supply Line Before installation of the boiler, the water systems (CH & DHW circuit) and gas supply line must be completed in accordance with the relevant regulations and standards by installer. Installation for gas supply pipes must be fitted according to BS6891 for GB and I.S.813.2002 for IE. 3.3 Gas Type Conversion ...
- Page 8 CAUTION: If boiler is used incorrectly or for other than its intended use, it may present a life hazard and may cause material damage to the product and its surroundings. CAUTION: The boiler must be transported and lifted by at least 2 people due to heavy weight.
- Page 9 5-USEFUL INFORMATION ON PRODUCT 5.1 Efficient Use of the Combi Boiler in Terms of Safety and Energy Consumption Isolation of your building is extremely important. Energy saving is achieved at a considerable degree since the heat loss is lowest in houses with double-glazed windows and insulated walls. ...
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Page 10: Product Information
6-PRODUCT INFORMATION 6.1 Packaging CAUTION: Attention must be paid to warning on packaging regarding handling and storage. The boiler is delivered with a cartonboard with dimensions of 735 x 345 x 490 (HxWxD) mm, supported by upper and lower styrofoams. Figure 1. - Page 11 The hermetic flue set is delivered in a carton box separate from the unit. The standard hermetic flue set (Ø 60/100 or Ø 80/125) consists of the following components (Figure 5). Figure 2: Flue Kit FLUE PACKAGE LIST 1. 90° C Elbow 6.
- Page 12 6.2 Main Components and Description 6.2.1 HM Model (Combi Boiler) 1- Main Exchanger 2- Silencer 3- Mixer 4- Fan 5- 3 Way Valve 6- Condensing Water Hose 7- Outlet Manifold 8- 3 Bar Safety Valve 9- Pressure Sensor 10- Condensate Trap 11- Plated Heat Exchancer 12- Gas Valve 13- Return Manifold...
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Page 13: Outlet Manifold
6.2.2 HST Model (System Boiler) 1- Main Exchanger 2- Silencer 3- Mixer 4- Fan 5- 3 Way Valve 6- Condensing Water Hose 7- Outlet Manifold 8- 3 Bar Safety Valve 9- Pressure Sensor 10- Condensate Trap 11- Gas Valve 12- Return Manifold 13- Pump 14- Flexible Connection Hose 15- Expension Vessel(8L) - Page 14 6.2.3 HCH Model HCH boiler can be installed as heat only boiler or a systen boiler. 1- Main Exchanger 2- Mixer 3- Fan 4- Silencer 5- Pressure Sensor 6- Condensate Trap 7- Gas Valve 8- CH Return Temperature Sensor 9- CH Supply Temperature Sensor 10- Ignition-Ionisation Electrode 11- Flue Gas Sensor 12 –...
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Page 15: Boiler Features
Expansion Vessel CH Return 3 bar Safety Valve BS Stop Valve Wras Approved CH Supply Fixed spindle type Filling Loop** Water main Figure 10. Installation for HCH Boiler (Heat Only Type Installation) **External WRAS appoved fillin loop must be added during installation. 6.3 Boiler Features Control panel is ergonomic and easy to use. -
Page 16: Technical Data
6.4 Technical Data Proteus Premix Proteus Premix Proteus Premix Specifications Unit 24 HM-HCH-HST 30 HM-HCH-HST 35 HM-HCH-HST I2H, I3P, I2Esi, I2E(S), II2L3P, II2L3B/P, II2H3P, Gas Category II2H3B/P, II2ELL3B/P, II2Esi3P Flue Types C13(X), C33(X) Gas Input Pressure (G20) mbar Gas Input Pressure (LPG G31) mbar 37/50 Gas Input Pressure (LPG G30) - Page 17 Min. Water Pressure Max. Water Pressure ° C Operation Range 30-65*** ° C ≥ 71 Max. Limit temperature General Electrical Supply V AC-Hz 230 VAC-50 Hz Electrical consumption (HM-HST Watt model) Protection Class IPX4D Expansion Vessel Weight (Net) (HM-HST) 28,5 Weight (Net) (HCH) 20,5 Dimesions (HxWxD)
- Page 18 6.5 ERP Technical Data Information Units HM-HST MODEL Supplier's Name or Trademark E.C.A. Proteus Premix Proteus Premix Proteus Premix Supplier's Model Identifier PPR 24 PPR 30 PPR 35 Space Heating-Temperature Medium Application Seasonal Space Heating Efficiency Class Water Heating Water Heating Load Profile Rated Heat Output (P 24,5 rated...
- Page 19 6.6 PACKAGE LABEL CALCULATIONS Package fiche for boilers indicating the space heating energy efficiency of the package 6.6.1 Package Fiche-Boilers Seasonal space heating energy efficiency of boiler “T”: The value of the seasonal space heating energy efficiency of the preferential space heater, expressed in %. Temperature Control Class I = 1%, Class II = 2%, Class III = 1.5%, from fiche of temperature control...
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Page 20: Package Fiche-Combination Heaters (Boilers Or Heat Pumps)
Supplementary Heat Pump from fiche of heat pump ''II' : The factor for weighting the heat output of preferential and supplementary heaters of a package as set out in the following table. Seasonal space heating energy efficiency (in %) - 'T ') x 'II' = Solar Contribution and Supplementary Heat Pump select smaller value... - Page 21 Solar Contribution Auxillary electricity from fiche of solar device ( 1.1 x 'I' - 10 % ) x 'II' - 'III' - 'I' = + Water Heating Energy Efficiency of Package under Average Climate Water Heating Energy Efficiency Class of Package under Average Climate Water Heating Energy Efficiency under Colder and Warmer Climate Conditions Colder: - 0.2 x...
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Page 22: Installation
7- INSTALLATION 7.1 Selection of Location of Boiler The boiler must be installed in accordance with gas safety regulations and relevant standards. Additionally, the clearance around the boiler should be as shown in fig 10. In order to make service, maintenance and usage easier. - Page 23 7.2 Independent Operation from Ambient Air (Type C) DANGER: For room sealed operation, the boiler location and air/flue terminal position must obey national and local requirements, gas safety regulations and relevant standards. Type C (hermetic) boilers are not suitable for outdoor installations. These boilers should be installed inside the building.
- Page 24 8-CONNECTIONS 8.1 Flue Connections 8.1.1 Flue Sizes Flue gas connections between the boiler and the flue terminal must be made using original components specially designed for the condensing boiler to ensure that the boiler operates efficiently and correctly. Flue gas pipes and fittings of non-condensing boilers can not be used for exhausting gases from condensing boilers.
- Page 25 8.1.4 Distances for Placement of Flues DISTANCE DISTANCE POSITION POSITION (cm) (cm) Figure 13: Flue Connections 2 A-Below a windows G- Next to vertical or horizontal pipe H- Below the distance grille from the outside B- Below an air vent of the building I- Distance from the inner corner of the C- Below rain channel...
- Page 26 8.1.5 Flue Sets and Codes 7006990058 Ø60-100 Flue Set 7006990071 Ø80-125 Condensing Elbow 667 Pipe CCB Extra 45° Elbow w/ Groove Seam 7006990059 Ø60-100 - 100 cm 7006990072 Ø80-125 CCB Insertion and Flue CCB Vertical Flue Kit Extansion 7006990060 Ø60-100 - 50 cm 7006990073 Ø80-125 CCB Insertion and Flue CCB Flue Adapter...
- Page 27 8.2 Condensate Discharge Connection All condensing boilers generate condensate water discharge. The amount of the condensate water depends on the working conditions of your boiler. This can be up to 1.7 litres condensate water an hour. The condensation water must be connected to a drain with the help of a plastic hose which is connected to the end of condensate trap.
- Page 28 8.3 Gas and Water Connections 8.3.1 General a) CH flow ¾ʺ (hot) b) DHW outlet ½ ʺ (hot) c) Gas inlet ¾ ʺ d) DHW inlet ½ ʺ (cold) e) CH return ¾ ʺ (cold) Figure 18. Connections of Boiler ...
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Page 29: Room Thermostat
8.5 Room Thermostat Optional room thermostats compatible with your boiler can be used to control heating system and must be installed by a gas safe engineer. Digital Room On/Off Room Thermostat T6360 Smart Room Thermostat T6360 Modulated/Programmable 7006901312 7006907531 7006902518 On/Off Wired Room Thermostat Digital Room Thermostat 7006907522... - Page 30 8.6 Outdoor Sensor To connect the room thermostat or outdoor sensor to the boiler, the connections behind the control panel are used. For the room thermostat, the bridged cable connection on the back of the control panel is removed and the outer air sensor is connected to free sockets on the terminal. ...
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Page 31: Main Board
8.7 Controller Connections MAINBOARD DETAIL B DETAIL A Outdoor sensor is Timer cables are Boiler sensor cables Room thermostat Solar system installed by connected to relevant connected to relevant connection is connection cables connecting its cables therminal points. terminal points. installed by after are connected to to free terminals. - Page 32 9- COMISSIONING 9.1 Comissioning, Filling Water into Boiler and Heater Installation First of all, the electrical connection of the boiler is done. The electrical connection of the boiler must be Connected to a grounded power supply line that can supply enough voltage (230 VAC, 50 Hz) for the boiler. ...
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Page 33: Using The Boiler
Call gas safe engineer to start up the boiler after all these processes are completed. Commissioning must be strictly performed by authorized service. At the end of the commissioning of the boiler after installation, please ask for information of gas safe engineer on operating the boiler and relevant safety devices on boiler. - Page 34 When your boiler fails, the error code will start flashing on the display. There are 2 types of errors, lockout (EXX) and blocking (FXX) error. When a lockout error condition occurs (EXX), the error must first be corrected so that the error code can be removed from the LCD screen. After pressing the "Reset" key once, the boiler can switch back to normal operation state.
- Page 35 11.2.1 - Flame Icon: When operating between 0% and 50% capacity range, the icon is displayed on the LCD screen as single bar, whereas it is displayed as two bars when operating between 50% -100% capacity range. 11.2.2 - Pressure Indicator: The LCD display shows 0-0,5-1-1,5-2-2,5-3 bar water pressure values.
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Page 36: Gas Conversion
This mode reminds user that “annual 11.3.7- Annual Maintanence Reminder: maintanence time is very soon”. When this mode is active, only "ASE" is displayed on screen and boiler continues to meet heating requests. Electrical connection of boiler must be always connected to mains, otherwise function will not work properly. When you see "ASE"... -
Page 37: Error Codes And Description
13-ERROR CODES AND DESCRIPTION Error Error Type Possible Cause Troubleshooting Code 1- Check that the gas valve is open. 2-Check if there is gas in installation. No gas connection for 3- Press reset button. Ignition Fault boiler. 4- If the error is still present (or persists) after reset, notify gas safe engineer. - Page 38 Analog to 1-Press reset button. Digital The electronic card may be 2-If the error is still present (or persists) Converter failed. after reset, notify gas safe engineer. Failure Error on 1- If the error is still present (or persists) The return water temperature Temperature after reset, notify authorized service.
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Page 39: Warranty And Service
Water pressure sensor is not 1- Press reset button. Water Pressure plugged in or there is no 2- If the error is still present (or persists) Sensor Error contact. after reset, notify gas safe engineer. 1- Press reset button. Storage Tank Boiler sensor might be 2- If the error is still present (or persists) Sensor Fault... - Page 40 TERMS AND CONDITIONS FOR WARRANTY of ECA Boiler: 1.The appliance has warranty period against product failures in condition that the instructions and precautions in the documents delivered with the product are obeyed. These documents are operating- installation manual and service (includes maintenance operation) manual. The warranty period will not be extended in case of repairing or replacing any product or part.
- Page 41 k.The boilers which are not installed and set up strictly in line with the installation instructions supplied with them (including the requirement to clean the system and add corrosion inhibitor in line with BS7593:1992). l.where spare parts other than E.C.A. parts have been used in any service or repair. In this case, the warranty for such products is not valid furthermore.
- Page 42 We and the third parties (if applicable) may contact you by mail, telephone or email. If you no longer want your data to be used by third parties or by us for marketing purposes, please contact us. ADDITIONAL RECOMMENDATIONS by ECA to CUSTOMER TO HAVE HIGH HEATING PERFORMANCE: Make sure that the heating system is clean.
- Page 43 15-ANNEXES 15.1 Characteristic Curve of Water Pressure Height of The Pump (Pump Head- Flow Rate) 15-60 (for 24-3 kW Models) Graph 2 15-70 (for 35 kW Model) Graph 3...
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Page 44: Spare Part List
16-SPARE PART LIST 7006991208 WRAS 7006907245 7006907924 7006990002 7006990148 APPROVED MOTORIZED EXPANSION GAS VALVE FILLING LOOP VALVE VESSEL 7006907505 7006907917 7006951197 7006952680 7006985262 SURFACE TYPE IMMERSION TYPE FLUE GAS WATER TURBINE GROUP SENSOR PRESSURE SENSOR 7006985271 7006990316 7006990260 7006990257 7006990254 FLOW SENSOR SAFETY VALVE ELECTRODE... -
Page 45: Gas Boiler System Commissioning Checklist
GAS BOILER SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty. - Page 46 SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. SERVICE 01 SERVICE 02 Date:...
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