Table of Contents
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Installer's Guide
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service
information pack upon completion of work.
Models:
BAYUVCLK001 - 40 Watt, 2 Lamp
NOTE: A BAYCC24VK01 can be installed for Series 8 Air Handlers
to extend the life of the lamp. This accessory kit will disable the
lamp during the heating season (kit is purchased separately).
Kit Contents
(Items 4-10 are not pictured)
Item Qty Description
1
1
Right Side UV Lamp and Bracket Assembly
2
1
Left Side UV Lamp and Bracket Assembly
3
1
Ballast and Control Assembly with door switch
and wiring harness (rated 200-230 VAC, 50-60 Hz)
4
4
Cable Tie
5
2
Wire Nut
6
2
Screw
7
3
Isopropyl alcohol swab
8
1
Wiring Diagram
9
1
UV Warning Label
10
4
8-32 Hex nut with star washer
Field Supplied
Ammeter with the ability to measure milliamps
© 2010 Trane
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
Cable Tie -
Do NOT Cut
or Remove
Power
Supply
Plugs
Ultraviolet (UV-C) Lamp Kit for
2-5 Ton Air Handlers
Used with:
Series 2/4/5/7/8 Air Handlers
Note: 200-230V Units Only
Lamp Bracket
Grounds
3.) Ballast and Control Assembly with
Door Switch and Wiring Harness
2.) Left Side UV Lamp and Bracket Assembly
1.) Right Side UV Lamp and Bracket Assembly
General
The United States Environmental Protection Agency (EPA)
believes that molds and bacteria inside buildings have the
potential to cause health problems in sensitive individuals.
The manufacturer provides high intensity C-band ultraviolet
radiation (UV-C lamp kits) for installation in air handlers for the
purpose of reducing microbiological growth (mold and bacte-
ria) within the equipment. Polymer materials that are suscep-
tible to deterioration by the UV-C lamp shall be shielded from
direct exposure to the light. This kit was designed with this
consideration and the reflectors must be in place. In addition,
UV-C radiation can damage human tissue, namely eyes and
skin. To reduce the potential for inadvertent exposure to the
lights by operating and maintenance personnel, an electrical
interlock that automatically disconnects power to the lamp is
provided integral to the ballast assembly.
18-GJ11D1-2
Lamp Connector
UV Lamp
Control Leads
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Table of Contents
Summary of Contents for Trane BAYUVCLK001
- Page 1 IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. Models: Used with: BAYUVCLK001 - 40 Watt, 2 Lamp Series 2/4/5/7/8 Air Handlers Note: 200-230V Units Only NOTE: A BAYCC24VK01 can be installed for Series 8 Air Handlers to extend the life of the lamp.
- Page 2 Safety Information WARNING WARNING ▲ ▲ HAZARDOUS VOLTAGE! SAFETY HAZARD! Multiple power sources may This information is for use by individu- be present. Disconnect all electrical power, including remote als having adequate backgrounds of electrical and mechanical disconnects, before servicing. Follow proper lockout/tagout experience.
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Page 3: Pre-Installation Instructions
Pre-installation Instructions 1. Read all instructions before installing UV lamp kit. 2. Avoid touching the lamp with bare hands as skin oils can ac- celerate future glass soiling and degrade the lamp performance. Wipe the lamp with a clean cloth and rubbing alcohol or glass cleaner after handling. -
Page 4: Horizontal Right
UV Lamp Brackets and Ballast locations for Air Handler Orientations Upflow Horizontal Right Left Bkt Right Bkt Left Bkt Ballast Right Bkt Ballast Downflow Horizontal Left Ballast Right Bkt Ballast Left Bkt Right Bkt Left Bkt 18-GJ11D1-2... - Page 5 Right Side UV Lamp bracket installation STEP 1. Remove coil panel. See the air handler Installer’s Guide for additional information if needed. STEP 2. Cut the cable tie from the right side lamp bracket as- sembly. Slide the lamp and reflector assembly out of the bracket as shown.
- Page 6 STEP 5. Once a proper dry fit has been verified, use the alcohol swabs to clean the area where the bracket is to be mounted. STEP 6. Remove liner from adhesive on back of bracket and care- fully place bracket in coil compartment. STEP 7.
- Page 7 Scribe Line Ballast assembly installation WARNING ▲ HAZARDOUS VOLTAGE! Multiple power sources may be present. Disconnect all electrical power, including remote disconnects, before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.
- Page 8 Installing power wiring connections STEP 11. Rest the ballast assembly on top of the cross brace. IMPORTANT: Do not cut or remove the cable tie that holds the ballast assembly power plugs. The tie prevents strain on the splices. STEP 12. Connect the ballast assembly in series with the high voltage leads.
- Page 9 IMPORTANT: The ballast and bracket assembly is provided Air handler ridge with aggressive adhesive on back with peel-off liner. Before Notch removing adhesive liner, temporarily place ballast and bracket assembly into unit to determine proper mounting location. IMPORTANT: For 17.5” wide cabinets, Do Not remove the adhesive liner.
- Page 10 STEP 15. Attach the two supplied screws through the holes in the bracket. Use a low torque setting when drilling in screws. IMPORTANT: Use the provided cable ties to secure the wires behind the cross bar. Installing UV Lamp wiring connections NOTE: If the coil was removed before installation, replace the coil before continuing with the kit installation.
- Page 11 Note: There are two connecting harnesses for the lamps. The short harness is for the right lamp. The longer harness is for the left lamp. STEP 17. Route the right hand lamp connector and ground wire har- Ground ness to the right hand lamp. Nuts STEP 18.
- Page 12 STEP 22. There are two yellow control wires in the UV accessory that are only used with Series 8 air handlers. Connect these two wires to the two yellow UV Light wires in Series 8 air handlers as shown using the wire nuts provided. (Refer to air handler wiring diagram .) l L in n ta...
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Page 13: Electrical Hazard
Testing for Proper Operation WARNING ▲ SAFETY HAZARD! This information is for use by individu- als having adequate backgrounds of electrical and mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property dam- age. -
Page 14: Maintenance
Maintenance IMPORTANT: A UV lamp’s characteristic blue glow remains long after IMPORTANT: The lamp must remain clean for optimal performance. its output drops below an effective level and is not a reliable indicator of the need for replacement. Contact your dealer to order and install IMPORTANT: UV lamps contain mercury, which is a regulated hazard- replacement lamps. - Page 15 Wiring Diagram 18-GJ11D1-2...
- Page 16 12/10 Trane Since the manufacturer has a policy of continuous product and product data 6200 Troup Highway improvement, it reserves the right to change design and specifications without notice. Tyler, TX 75707...