1. Manuals
  2. Brands
  3. TEUPEN Manuals
  4. Boom Lifts
  5. LEO 27T
  6. Translation of the operating instructions

TEUPEN LEO 27T Translation Of The Operating Instructions

Aerial access platform
Hide thumbs
Table of Contents

Advertisement

Quick Links

Serial number:
Translation of the original operating
instructions
Aerial access platform
©
2017 Teupen GmbH

Advertisement

Table of Contents
loading

Related Manuals for TEUPEN LEO 27T

Summary of Contents for TEUPEN LEO 27T

  • Page 1 Serial number: Translation of the original operating instructions Aerial access platform © 2017 Teupen GmbH...
  • Page 2 (: +49 (0) 2562 8161-0 : www.teupen.com 6: +49 (0) 2562 8161-888 Service: *: info@teupen.com : +49 (0) 2562 8161-313 ü: www.teupen.com : service teupen.com Service: (: +49 (0) 2562 8161-313 *: service@teupen.com © TEUPEN Maschinenbau GmbH 2015 07/05/2018...

  • Page 3: Table Of Contents

    Table of contents Table of contents 1 General ................................. 7 Information about these instructions...................... 7 Explanation of symbols.......................... 8 General symbol explanations ........................ 9 Limitation of liability............................ 11 Copyright .............................. 11 Warranty conditions ........................... 11 Notes regarding the warranty card ...................... 11 Product trainings............................ 12 2 EC Declaration of Conformity ..........................  13 3 Safety.................................. 15 Basic hazards ............................ 15 3.1.1...
  • Page 4 Table of contents 4.10 Type plate .............................. 43 5 Construction and function.......................... 45 Overview.............................. 46 5.1.1 Brief description ...........................  47 Assembly description.......................... 48 5.2.1 Crawler chassis.......................... 48 5.2.2 Outriggers ............................  48 5.2.3 Platform............................ 49 5.2.4 Working basket .......................... 49 5.2.5 Movable basket boom........................ 49 5.2.6 Combustion engine ........................
  • Page 5 Table of contents 7.6.1 Driving the machine using the controls .................. 89 7.6.2 Driving the machine along a slope.................... 91 7.6.3 Driving the machine over ridges .................... 92 7.6.4 Driving the machine up inclines .................... 93 Adjusting the telescopic boom support ...................... 94 7.7.1 Adjusting the telescopic boom support using the control box (optional) ........
  • Page 6 11 Appendix ................................ 231 11.1 Circuit diagram............................ 233 11.2 Hydraulics diagram .......................... 235 11.3 Adhesive label folder .......................... 237 11.4 Drive units.............................. 258 11.4.1 Combustion engine (diesel) .......................  260 11.5 Radio control............................ 282 11.6 RUD lifting accessories.......................... 306 11.7 Accessories documentation........................ 310 11.7.1 TEUPEN Operator Protection .................... 312 07/05/2018...

  • Page 7: General

    General General Information about these instructions These instructions enable safe and efficient handling of the aerial lift platform (also referred to below as the “machine”). The instructions are an integral part of the ma- chine and must be kept in its immediate vicinity and remain accessible to the per- sonnel at all times.

  • Page 8: Explanation Of Symbols

    General Explanation of symbols Safety instructions These instructions indicate safety instructions using symbols. The safety instruc- tions begin with a signal word that indicates the extent of the respective risk. DANGER This combination of symbol and signal word indicates an immediate hazard that will result in death or serious injury if not averted.

  • Page 9: General Symbol Explanations

    General Specific notes on safety The following symbols are used in the safety instructions in order to highlight spe- cific hazards: DANGER This combination of symbol and signal word indicates hazards resulting from elec- trical current. Failure to observe the safety instructions may cause serious or fatal injury.
  • Page 10 General Mandatory instruction signs Wear foot protection Wear a welding mask Wear protective clothing Earth before using Wear hand protection Wear hearing protection Wear safety harness Wash your hands Wear safety goggles Apply skin protection Wear protective headgear Disconnect from mains Wear breather mask Observe operating instructions Wear facemask...

  • Page 11: Limitation Of Liability

    To ensure that any warranty claims can be smoothly processed among customer, service partner and Teupen, it is essential that the warranty card included at the beginning of the machine record be filled in and sent back to Teupen immediately...

  • Page 12: Product Trainings

    Gewährleistungskarte / Warranty card Die Gewährleistungskarte innerhalb von sechs Monaten nach der Übergabe ausfüllen und an die TEUPEN Maschinenbau GmbH senden. Sie unterstützen damit den optimalen Service von TEUPEN. Danke. Please fill out and return this warranty card within six month after handover to TEUPEN Maschinenbau GmbH.

  • Page 13: Ec Declaration Of Conformity

    Directive, including the changes in force at the time of the declaration conform by its design, construction and model type produced by us. This declaration will be rendered null and void in case of any change made to the machine without consulting with us. Manufacturer: Teupen Maschinenbau GmbH Marie-Curie-Straße 13 48599 Gronau, Germany Machine designation:...
  • Page 14 Safety 07/05/2018...

  • Page 15: Safety

    Safety Safety This section provides an overview of all key safety aspects for protecting people and for safe and fault-free operation. Additional specific safety instructions are in- cluded in the sections detailing the individual service life phases. Basic hazards The following section indicates remaining risks which may arise in connection with the machine even when it is used for its proper use.

  • Page 16: Hazards Due To Electric Energies

    Safety Exhaust gases WARNING Risk to life from poisoning or suffocation due to exhaust gases! When inhaled, exhaust gases can lead to suffocation and cause severe poisoning as well a illness of the respiratory system. – Always ensure fresh air supply when working on the machine in diesel engine mode.
  • Page 17 Safety Batteries WARNING Risk of injury due to improper handling of batteries! Wrong handling of batteries poses the risk that the batteries burst or that noxious li- quid leaks from the batteries. The liquid may cause skin burns when in contact or severe poisoning if swallowed and can cause blindness when contact with the eyes.

  • Page 18: Hazards Due To Mechanical Elements

    Safety 3.1.3 Hazards due to mechanical elements Falling parts WARNING Risk of injury due to falling parts! During operation, material can fall down uncontrolled and cause severe injuries. – Make others aware of the danger zone and block off the area. –...

  • Page 19: Hazards Due To Hydraulic Energies

    Safety Chain drive WARNING Risk to life due to pulling in and pinching off body parts on the chain drive! Running chains and rotating chain wheels can pull in pieces of clothing as well as body parts and thus cause severe to fatal injuries. –...

  • Page 20: Hazards Due To High Temperatures

    Safety 3.1.5 Hazards due to high temperatures Hot surfaces WARNING Risk of injury due to hot surface! Surfaces of motor components can heat up considerably during operation. Skin contact with hot surfaces causes severe burns to the skin. – Avoid contact with hot motor components such as exhaust system, radiator, hoses and engine block.
  • Page 21 Safety Hydraulic oil DANGER Risk of injury from hydraulic oil Skin contact with hydraulic oil can cause skin disease and serious injury. – Prevent all contact between skin and hydraulic oil. – In the event of inadvertent skin contact, immediately wash the affected areas with soap.

  • Page 22: Hazards Due To Traffic And Vehicles

    Safety 3.1.7 Hazards due to traffic and vehicles Public street traffic WARNING Risk to life due to parts protruding into the traffic area! Failure to heed flowing traffic can cause accidents with the most severe injuries or even death. – Secure the danger zone around the aerial access platform completely and vis- ibly (even in case of poor visual conditions).

  • Page 23: Proper Use

    Safety Proper use The machine is designed solely for the proper use described here. The machine is designed to transport people and tools up to the maximum per- missible working basket load to facilitate execution of work at locations of height. The machine can also be employed as a crane when using a lifting device ap- proved by the manufacturer.

  • Page 24: Responsibility Of The Owner

    Safety Responsibility of the owner Owner The owner is the person who uses the machine for commercial or economic pur- poses himself or authorises use/operation by a third party and bears the legal product responsibility for the protection of the user, operating personnel or thirst party during operation.

  • Page 25: Personnel Requirements

    Safety Personnel requirements 3.4.1 Qualification Qualification WARNING Risk of injury in case of insufficient qualification of the person- nel! If unqualified personnel undertakes work on the machine or is in the machine's danger zone, dangers arise which can cause severe injuries and significant prop- erty damage.

  • Page 26: Unauthorised Persons

    Safety Competent person A competent person is a person who has sufficient knowledge of the field of lifting platforms due to his or her specialist training and experience, and is familiar enough with the valid state regulations, regulations for the prevention of accidents and generally recognised rules of technology (e.g.

  • Page 27: Personal Protective Equipment

    Safety Personal protective equipment Personal protective equipment protects staff from hazards which may compromise their safety or health whilst working. Staff must wear personal protective equipment when performing any work on and with the machine. Specific reference will be made to this requirement wherever ne- cessary in the individual sections in these instructions.

  • Page 28: Safety Equipment

    Safety Safety equipment WARNING Risk of fatal injury due to defective safety devices! Safety devices that are defective or have been made inoperative can cause seri- ous or fatal injuries. – Prior to starting work, check the safety devices for damage. –...
  • Page 29 Safety Left-side view Fig. 8 14 Pressure sensors for telescopic boom cylinder 22 Battery cut-off switch (for LI-ION drive only) 15 Rotary angle sensor, telescopic boom 2x 23 Lifting device proximity switch (optional) 16 Limit switch, rope break (extension ropes) 24 Electronic disconnector (ladder monitoring, working basket operation, lifting device and work spotlights) 17 Valves for platform and chassis emergency opera- 25 Basket locking pin monitoring proximity switch...

  • Page 30: Description Of Safety Equipment

    Safety 3.6.2 Description of safety equipment Emergency stop button Pressing the emergency stop button shuts down the machine by immediately switching off the energy supply. Once the emergency stop button has been pressed, it has to be released by turning or pulling it before the machine can be switched back on again.
  • Page 31 Safety Rotary angle sensors The rotary angle sensors monitor the angle of the lift boom holder, lower boom, up- per boom and working basket. Depending on the conditions, fault messages may be issued, the lowering speed may be regulated and the correct position for lower- ing into the transport position may be displayed as a result.
  • Page 32 Safety Battery cut-off switch/bat- The battery cut-off switch is always near the battery. It is used to disconnect the tery cut-off connector battery from the electrical system. This is useful before putting the machine into storage for a longer period, for example. Fig. 16 Valves for emergency and In the event of power failure or for maintenance purposes, the aerial lift platform...

  • Page 33: Symbols On The Machine

    Safety Basket scale The basket scale measures the weight present in the working basket. Fig. 20 Symbols on the machine WARNING Risk of injury due to illegible symbols! Over time, stickers and signs may become soiled or become illegible in other ways. As a result hazards may not be recognised and it may not be possible to follow the necessary operating instructions.

  • Page 34: How To Act In Case Of Fire Or Accidents

    Safety How to act in case of fire or accidents Preventative measures Always be prepared for fire and accidents. Always keep first-aid equipment (first-aid kit, blankets, etc.) and fire extin- guisher fully functional and readily available. Familiarise staff with the procedures for reporting accidents and first aid and rescue equipment.
  • Page 35 Safety Hydraulic oil/motor oil Hydraulic oil can cause long-term damage to bodies of water. It must be prevented from entering the environment. It requires disposal by a specialist disposal com- pany. Fuels Fuels contain toxic substances. They must be prevented from entering the environ- ment.
  • Page 36 Technical data 07/05/2018...

  • Page 37: Technical Data

    Technical data Technical data Dimensions Item LEO27T LEO31T LEO35T Working basket (height) (A) 1,15 m 1,15 m 1,15 m Working basket (length) (B) 1,2 m 1,2 m 1,2 m Working basket (width) (C) 0,8 m 0,8 m 0,8 m Overall length (min.) (D) 7,3 m 7,3 m 7,3 m...

  • Page 38: Work Diagrams

    Technical data Work diagrams 4.2.1 Aerial lift platform work diagram The work diagram shows the aerial lift platform’s work area. The work diagram is located in the working basket. 20 m 20 m 20 m Fig. 22 Power Item LEO27T LEO31T LEO35T Platform height (max.) 25 m...

  • Page 39: Weights And Loads

    Technical data Weights and loads Item LEO27T LEO31T LEO35T Net weight 4050 kg* 4300 kg* 6100 kg* Payload while driving 3,61 kN/m² 3,88 kN/m² 5,10 kN/m² Payload in work posi- 1,37 kN/m² 1,6 kN/m² 2,20 kN/m² tion (wide) Point load under bra- 27,3 kN 27,3 kN 44,00 kN...

  • Page 40: Operating Conditions

    Maximum permissible wind speed during 12.5 (6) m/s (Bft) operation Temperature range -15 to +40 °C Consumables Consumables 1 Symbol Consumable TEUPEN item number Multi-purpose grease 600799 High-performance lubricant 3917/0103 Spray grease 600777 Spray grease 600784 Cleaning agent 3910/0168 Crawler chassis...
  • Page 41 Technical data Oil recommendations The aerial lift platform’s hydraulic system is filled with the hydraulic oil noted above at the factory. It is recommended that you continue to use this hydraulic oil or that you replace it with one of the following hydraulic oils: Operation temperature Esso Fuchs...

  • Page 42: Filling Quantities

    Technical data Filling quantities LEO19T, LEO27T, LEO15GTplus, LEO21GT, LEO23GT, ZEUS19T, ZEUS27T, ZEUS15GTplus ZEUS21GT, ZEUS23GT LEO23T, LEO31T, LEO24GT, LEO18GTplus, ZEU23T ZEUS31T, ZEUS24GT ZEUS18GTplus LEO35T, ZEUS35T LEO18GT, Hydraulic oil system approx. 60 approx. 87 approx. 45 approx. 55 approx. 85 Hydraulic oil tank approx.

  • Page 43: Type Plate

    Technical data 4.10 Type plate MADE Teupen Maschinenbau GmbH Teupen USA Marie-Curie-Straße 13 10701 Southern Loop Blvd. D-48599 Gronau Pineville, NC 28134, USA phone: 49 (0)2562 /8161-0 P: (704) 248 9888 GERMANY fax: 49 (0)2562 / 8161-888 F: (704) 248 9889 mail@teupen.com...
  • Page 44 Construction and function 07/05/2018...

  • Page 45: Construction And Function

    Construction and function Construction and function 07/05/2018...

  • Page 46: Overview

    Construction and function Overview Overview right Fig. 24 Outrigger 2 Drive unit Outrigger 3 Right crawler chassis Outrigger 1 Stowage space Outrigger 4 Radio control receiver Basket boom (depends on ma- Chassis control box chine type) Overview, left Fig. 25 Control head Left crawler chassis Telescopic boom Lift boom holder control box...

  • Page 47: Brief Description

    Construction and function 5.1.1 Brief description The aerial lift is used for performing work at heights. It is controlled using a radio control in the working basket or on the ground. If the radio control is not in the holder in the working basket, the functions "Raise" and "Telescope out"...

  • Page 48: Assembly Description

    Construction and function Assembly description 5.2.1 Crawler chassis In the transport position, the aerial lift can be moved using the crawler chassis. Only a grease gun is required for chain tensioning. When adjusting the chassis mechanically, the height and width of each crawler chassis can be individually set to one of three levels.

  • Page 49: Platform

    Construction and function 5.2.3 Platform Fig. 28 The working platform essentially comprises the lift boom holder ( (Fig.28/3), the telescoping profile assembly ( (Fig.28/1) and, depending on the machine type, either a rigid or a movable basket boom ( (Fig.28/2). 5.2.4 Working basket The working basket has space for a maximum of two people.

  • Page 50: Combustion Engine

    Construction and function 5.2.6 Combustion engine The combustion engine (Fig.31/1), together with the hydraulic unit, supplies the necessary hydraulic pressure. Fig. 31 5.2.7 Electric motor The necessary hydraulic pressure can also be generated by the electric motor. It is located in the hydraulic unit carrier (Fig.32/1). Power is supplied by a construction-site feed.

  • Page 51: Operating Elements And Displays

    Construction and function Operating elements and displays 5.3.1 Outrigger latching Outrigger 4 Outrigger 3 Fig. 33 Using the latching bolt (Fig.33/5), the individual outriggers can be locked in trans- port position 1 (Fig.33/1), transport position 2 (Fig.33/2), narrow work position (Fig.33/3) or wide work position (Fig.33/4). 07/05/2018...
  • Page 52 Construction and function 07/05/2018...

  • Page 53: Control Panel And Radio Control

    Construction and function 5.3.2 Control panel and radio control The controls found on the control panel (Fig.34/1) and the radio control (Fig.34/2) are described below. Fig. 34 Control panel Fig. 35 1 - control panel lighting The control panel’s lighting is always on when the machine is switched on. 2 - toggle switch for work- Is used to switch the spotlights on the working basket on and off ing basket lighting...
  • Page 54 Construction and function Radio control Fig. 36 1 - collision button The collision button allows movements into ranges in which there is a risk of colli- sion. 2 - function selector The function selector switches between crawler, outrigger, platform or special mode.

  • Page 55: Control Panel Adjustment (Optinal)

    Construction and function 8 - battery lamp (red) Indicates battery charge level. If the lamp is flashing, you need to change the radio control’s battery immediately. NOTICE When the battery lamp starts to flash, roughly 15 minutes remain before the battery is completely flat operation will no longer be possible.

  • Page 56: Combustion Engine Controller

    Construction and function 5.3.4 Combustion engine controller The engine controller is operated directly on the combustion engine (Fig.38/1) Fig. 38 Fig. 39 1 - operation/fault LED Indicates the operating status. – A green LED indicates everything is OK. – A red LED indicates that there is a fault. 2 - display Shows the operating status as well as fault messages.

  • Page 57: Control Box Control Panels

    Construction and function 5.3.5 Control box control panels Fig. 40 1 - toggle switch for height The height limiter toggle switch allows you to set three different working heights. limiter (accessories) 2 - battery indicator Indicates the battery capacity. 3 - emergency-stop button There is an emergency-stop button on the control box.

  • Page 58: Emergency Control

    Construction and function 5.3.6 Emergency control In the event of a power supply failure, the machine can be operated manually using the valves for platform and outrigger operation. The valves for outrigger and plat- form operation are located under the cover (Fig.41/1). Fig. 41 Electrical connections 5.4.1...

  • Page 59: Power Sockets, Working Basket

    Construction and function 5.4.2 Power sockets, working basket The power socket’s (Fig.44/1) maximum electrical connection values are 230 V/16 A. The power socket’s (Fig.44/2) maximum electrical connection values are 12 V/10 A or 24 V/5 A. (accessories) Fig. 44 Work areas and danger zones The work area and danger zones are within and vertically below the swivel range of the machine (see grey area in work diagram).

  • Page 60: Accessories

    Construction and function Accessories 5.6.1 Accessories (optional) Safety harness Wear the safety harness with fall attenuator when performing any work carried out from the working basket. Attach it to the respective fastening points in the working basket. Fig. 46 Lifting device An optional lifting device can be installed in place of the working basket.
  • Page 61 Construction and function Spotlights Spotlights on the drive unit, lift boom holder or working basket Fig. 50 Transport frame Transport frame for machines weighing up to 3400 kg. Fig. 51 Trailer Various trailers for machines weighing up to 3050 kg. Lashing chains For securing the machine on the transport frame Fig. 52 Lashing belts Lashing belts for securing the machine on a trailer.

  • Page 62: Accessories (Included)

    Construction and function 5.6.2 Accessories (included) Depending on the machine type, the scope of supply may vary. Keyring The scope of supply includes a number of keys. These are used to open the con- trol panel, the stowage space or the control box, for example. Fig. 54 Oil drain hose: For proper draining of the motor oil or hydraulic oil, the accessories include an oil...

  • Page 63: Transportation And Storage

    Transportation and storage Transportation and storage Safety instructions for transportation Improper transportation WARNING Risk to life due to improper transportation! Improper transportation can cause severe injuries or even death. – During transportation of the aerial access platform, do not stay in the working basket.

  • Page 64: Attachment Points

    Transportation and storage Attachment points Transportation by crane WARNING Risk of material damage due to improper fastening! The use of unsuitable attachment points can cause damage to the machine. – Only use the attachment points specified here. The crane attachment points are indicated by a crane hook symbol (Fig.57). 3914/0018 Fig. 57 Crane attachment points:...
  • Page 65 Transportation and storage Transportation on a trailer/truck WARNING Risk of injury due to improper moving of the aerial access plat- form! The machine may topple or slip off if moved improperly. This can cause severe in- juries and significant material damage. –...

  • Page 66: Storage

    Transportation and storage The machine can be transported on a trailer or truck under the following conditions: The trailer or truck must be designed for the weight and the dimensions of the machine. The machine must be in the transport position. The machine must be anchored to the means of transport by safety belts or safety chains connected to the specially provided load blocks Lashing eye at- tachment points 1/1 or 2).

  • Page 67: Transportation On An Auxiliary Frame For Trucks

    Transportation and storage Transportation on an auxiliary frame for trucks 6.5.1 Loading onto the truck Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes Fig. 61 1. Move working platform to behind the truck as shown (ÄChapter 7.6 „Driving the machine”, on page 87). Fig. 62 2.

  • Page 68: Lashing

    Transportation and storage Fig. 63 CAUTION Risk of collisions! During underriding of the working platform it is possible for the working platform and the transport vehicle to collide. – Always ask a second person to monitor the danger zone and warn the driver of the transport vehicle of any possible collision.
  • Page 69 Transportation and storage 2. Hook lashing chains (Fig.65/1) to the attachment points of the working plat- form (Fig.65/2) and the auxiliary frame (Fig.65/3) at all four attachment points. 3. Make sure that all four lashing chains are connected correctly. 4. Using the crawler chassis, lift the working platform until the function stops auto- matically and the lashing chains are tensioned (ÄChapter 7.12 „Crawler chassis, height- and width-adjustable”, on page 113).
  • Page 70 Operation 07/05/2018...

  • Page 71: Operation

    Operation Operation Safety instructions for operation Improper operation WARNING Risk of injury due to improper operation! Improper operation can cause severe injuries and significant property damage. – Execute all operating steps according to the details and instructions in these instructions. –...
  • Page 72 Operation Connecting the machine to the mains supply 1. Open the flap (Fig.67/1) and connect the extension cable to the connector. Ob- serve the maximum cable lengths. Fig. 67 Cable lengths and cable cross-sections ~230V < 40m = 2,5mm² < 80m = 4,0mm² ³~400V <...

  • Page 73: Switching The Machine On/Off

    Operation Switching the machine on/off Personnel: Trained personnel Protective equipment: Occupational safety clothing Safety shoes Safety helmet Power is supplied either by the mains (construction site feed) using an extension cable, by the combustion engine or by the battery drive. 7.3.1 Switching the radio control on/off Preparation...
  • Page 74 Operation Switching off 6. To switch off the radio control, turn the rotary knob (Fig.71/1) anti-clockwise to [ 0 ]. Fig. 71 7. Turn the ignition switch (Fig.72/1) anti-clockwise to position [ 0 ]. Fig. 72 07/05/2018...

  • Page 75: Switching The Machine On/Off Via The Mains Supply

    Operation 7.3.2 Switching the machine on/off via the mains supply 7.3.2.1 Switching the machine on/off via the mains supply and combustion engine Switching on 1. Connect the machine to the mains supply (ÄChapter 7.2 „Connecting the ma- chine to the mains supply”, on page 71). 2.
  • Page 76 Operation 3. To start, press and hold the illuminated button (Fig.73/1) on the control box or (Fig.73/2) on the control panel for at least 2 seconds. Fig. 73 NOTICE The starting up process on a diesel engine may take longer as it has an automatic temperature-controlled preheating unit.

  • Page 77: Shutting Down In Case Of Emergency

    Operation Shutting down in case of emergency In dangerous situations, component movements must be stopped as quickly as possible and the power supply must be shut off. In case of emergency, proceed as follows: 1. Immediately trigger an emergency stop with the emergency stop device. 2.

  • Page 78: Principles Of The Graphic Display Screen

    Operation Principles of the graphic display screen 7.5.1 Overview The graphic display screen comprises the 4 [function keys] (Fig.74/2-5) and the display screen (Fig.74/1). The graphic display screen starts up when the machine is switched on. The display is automatically updated in line with current situation of the machine.

  • Page 79: Examples Of The Operating Modes

    Operation 7.5.3 Examples of the operating modes 7.5.3.1 Crawler function In crawler mode, the machine’s horizontal and vertical inclination is shown by item (Fig.75/1) on the coordinate axes. Fig. 75 7.5.3.2 Outrigger function Position Meaning Circular level Outrigger locking mechanism Floor pressure In the outrigger function operating mode the orientation of the individual outriggers and their correct bracing is indicated.
  • Page 80 Operation 2. Use the [function key] (Fig.78/1) to return to the previous level. Fig. 78 Examples The display screen provides the operator with help, e.g. finding the transport posi- tion (x and y), and provides helpful information for operation. Fig. 79 As soon as the telescopic boom is straight above the telescopic boom support, a tick (Fig.79/right) appears in the display to signal this.

  • Page 81: Main Menu

    Operation 7.5.4 Main menu NOTICE Press the [function key] (Fig.81/4) in normal mode to call up the main menu. The machine data menu comprises 2 displays and 2 submenus: Display: Operating hours Display: Motor hours Submenu: Serial number Submenu: Versions The selected submenu is shown with a grey background.

  • Page 82: Service Hotline

    Operation 7.5.5.1 Serial number The serial number menu shows the machine type and the machine’s serial num- ber. 1. Use the [function key] (Fig.85/1) to return to the machine data menu. Fig. 85 7.5.5.2 Version The versions menu displays the following software and hardware versions: Controller software version Controller hardware version Display screen software version...
  • Page 83 Operation 1. Press the [function key] (Fig.88/4). – The cursor flashes on the first digit. 2. Select the desired digit with the [function keys] (Fig.88/2 and 3). 3. Use the [function key] (Fig.88/4) to confirm the selected digit. – The cursor moves to the next digit. 4.
  • Page 84 Operation 5. All other settings are made in the same manner. 6. Use the [function keys] (Fig.91/2 and 3) to move the cursor to save. 7. Use the [function key] (Fig.91/4) to confirm the settings. 8. Use the [function key] (Fig.91/1) to return to the settings menu. Fig. 91 7.5.7.2 Service telephone number...
  • Page 85 Operation 7.5.7.4 Additional information messages regarding machine status The following additional information messages may be shown during operation: Lower control Lower control active. – The control panel is deactivated and the machine can only be operated from the lower control or using the cable remote control. Fig. 95 Fill up with fuel Fuel is getting low.
  • Page 86 Operation – Replace the hydraulic filter (ÄChapter 8.2.5 „Replace the hydraulic filter”, on page 188). Engine controller alarm Fault on the engine controller. output – Stop operation. Call service. Fig. 99 Water temp high The cooling water temperature is too high. –...

  • Page 87: Driving The Machine

    Operation Driving the machine Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Safety harness WARNING Risk of injury from moving the aerial access platform improp- erly! The machine may topple or slip off if moved improperly. This can cause severe in- juries and significant material damage.
  • Page 88 Operation 07/05/2018...

  • Page 89: Driving The Machine Using The Controls

    Operation 7.6.1 Driving the machine using the controls 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). Fig. 102 2. Set the function selection switch to [crawler function] (red) (Fig.102/1). 3. Use the mode selector to select [crawl speed] (Fig.102/2) or [fast speed] (Fig.102/3).
  • Page 90 Operation Fig. 103 No. Operation Effect Push both control levers forwards. The machine travels forwards. Push the left-hand control lever forwards and The machine turns clockwise on the spot. pull the right-hand control lever back. Pull both control levers back. The machine reverses. Pull the left-hand control lever back and push The machine turns anti-clockwise on the spot.

  • Page 91: Driving The Machine Along A Slope

    Operation 7.6.2 Driving the machine along a slope WARNING Risk of injury due to improper operation! The machine may topple or slip if driven improperly. – Remaining in the working basket when the machine is driving on a slope is prohibited.

  • Page 92: Driving The Machine Over Ridges

    Operation 7.6.3 Driving the machine over ridges WARNING Risk of fatal injury due to incorrect operation! The machine may topple if driven over excessively high height differences. This can cause serious or even fatal injuries. – When driving over terrain with height changes, the crawler chassis must be re- tracted.

  • Page 93: Driving The Machine Up Inclines

    Operation 7.6.4 Driving the machine up inclines WARNING Risk of fatal injury due to incorrect operation! The machine may topple if driven over excessively high height differences. This can cause serious or even fatal injuries. – Remaining in the working basket when the machine is up or down a slope is prohibited.

  • Page 94: Adjusting The Telescopic Boom Support

    Operation Adjusting the telescopic boom support Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet When driving on slopes or during transport, for example, it may be necessary to lift the telescopic boom slightly. In order for it to rest securely in place whilst travelling, the height of the telescopic boom support can be set to one of three levels.
  • Page 95 Operation 5. Pull the telescopic boom support (Fig.112/1) upwards by the handle (Fig.112/2) until the desired holes (Fig.112/3) align. Fig. 112 6. Insert the fastening bolt (Fig.113/1) and secure it with the spring cotter pin (Fig.113/2). Fig. 113 7. Press and hold the [button] (Fig.114/1) until the profile package rests fully on the transport support and all movements have stopped.
  • Page 96 Operation 7.7.2 Adjusting the telescopic boom support using the radio control 1. Move the working basket into the work position (ÄChapter 7.8 „Moving the working basket into the work position (optional)”, on page 98). 2. Set the function selector to [special function] (green) (Fig.115/2). 3.
  • Page 97 Operation 8. Pull the control lever (Fig.119/1) back until the profile package rests fully on the transport support and all movements have stopped. Fig. 119 07/05/2018...

  • Page 98: Moving The Working Basket Into The Work Position (Optional)

    Operation Moving the working basket into the work position (optional) Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Fig. 120 When adjusting the transport support, for example, you need to move the working basket to the work position (Fig.120/1). 07/05/2018...

  • Page 99: Moving The Working Basket To The Work Position Using The Control Box

    Operation 7.8.1 Moving the working basket to the work position using the control box NOTICE The working basket can only be moved to the work position if the load in the work- ing basket does not exceed 40 kg. 1. Make sure that the load in the working basket does not exceed 40 kg. 2.
  • Page 100 Operation 7.8.2 Moving the working basket to the work position using the radio control NOTICE The working basket can only be moved to the work position if the load in the work- ing basket does not exceed 40 kg. 1. Make sure that the load in the working basket does not exceed 40 kg. 2.

  • Page 101: Moving The Bracing Into The Work Position

    Operation Moving the bracing into the work position Bracing variants Fig. 123 Bracing variants Wide Wide-narrow Narrow Narrow-wide 07/05/2018...

  • Page 102: Adjusting A Bracing

    Operation 7.9.1 Adjusting a bracing Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet WARNING Risk of injury due to improper bracing! The machine may topple or slip if it is braced improperly. This can cause severe injuries and significant material damage. –...
  • Page 103 Operation 3. Pivot the outrigger so that the latching bolt is positioned over the drilled hole for the narrow (Fig.125/1) or wide (Fig.125/2) work position. 4. Push the latching bolt on the handle bar down along the link. Make sure that the latching bolt is pushed in all the way.

  • Page 104: Adjusting A Bracing

    Operation 7.9.2 Adjusting a bracing Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet WARNING Risk of injury due to improper bracing! The machine may topple or slip if it is braced improperly. This can cause severe injuries and significant material damage. –...
  • Page 105 Operation 2. Ensure that the locking lever (Fig.126/1) is positioned fully upright and the locking device is engaged in the upper-most position (Fig.126/2). 3. Pull the locking pin (Fig.126/3) upwards until the outrigger can be pivoted freely. 4. Pivot the outrigger until it is in the narrow or wide position. Fig. 126 NOTICE Always ensure that the tooth systems are free of dirt.

  • Page 106: Operating The Bracing

    Operation 7.10 Operating the bracing Personnel: Trained personnel Protective equipment: Occupational safety clothing Safety shoes Safety helmet WARNING Risk of injury due to improper bracing! The machine may topple or slip if it is braced improperly. This can cause severe injuries and significant material damage. –...

  • Page 107: Manual Bracing

    Operation 7.10.1 Manual bracing 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). 2. Move the working basket into the work position (ÄChapter 7.8 „Moving the working basket into the work position (optional)”, on page 98). 3.
  • Page 108 Operation Operating element Symbol Effect Control lever (Fig.129/1) Outrigger 1 extends Outrigger 1 retracts Control lever (Fig.129/2) Outrigger 2 extends Outrigger 2 retracts Control lever (Fig.129/3) Outrigger 3 extends Outrigger 3 retracts Control lever (Fig.129/4) Outrigger 4 extends Outrigger 4 retracts 7.

  • Page 109: Automatic Bracing

    Operation 7.10.2 Automatic bracing 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). 2. Move the basket boom and working basket into the work position (ÄChapter 7.8 „Moving the working basket into the work position (optional)”, on page 98). 3.
  • Page 110 Operation 6. Level out the chassis by aligning it with the circular level (Fig.133) using the outriggers. The bubble (Fig.133/1) in the circular level must be within the 1° circle (Fig.133/2). Fig. 133 7. If the bracing is correct, the green lamp (Fig.134/1) on the radio control lights up constantly.

  • Page 111: Adjusting And Operating The Outriggers For Bracing

    Operation 7.11 Adjusting and operating the outriggers for bracing Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). 2. Move the working basket into the work position (ÄChapter 7.8 „Moving the working basket into the work position (optional)”, on page 98).
  • Page 112 Operation WARNING Risk of injury from uneven lifting or lowering the machine! Due to uneven lifting and lowering, the machine can tip or slide. This can cause severe injuries and significant material damage. – If the machine begins to list during lifting or lowering, immediately stop the process and realign the machine manually.

  • Page 113: Crawler Chassis, Height- And Width-Adjustable

    Operation 7.12 Crawler chassis, height- and width-adjustable The height, and thus the width too, of the two crawler chassis can be adjusted in- dependently. This function is required primarily when driving along slopes. The ad- justment is executed mechanically or hydraulically (optional). 7.12.1 Hydraulic crawler adjustment Personnel:...
  • Page 114 Operation Fig. 137 2. Set the function selector on the radio control to [crawler function] (red) (Fig.137/3). 3. Use the control levers (Fig.137/1 and 2) to operate the crawler chassis as per the following table. NOTICE Make sure that there are no obstacles (kerbs etc.) beside the machine as they may obstruct the chassis movement.

  • Page 115: Tips And Recommendations For Adjusting The Crawler Chassis Hydraulically

    Operation 7.12.2 Tips and recommendations for adjusting the crawler chassis hydraulically In the following you will find useful tips for adjusting the crawler chassis: The hydraulic adjustment mechanism is designed for adjusting the height and width of the chassis without having to raise the chassis with the outriggers. If the chassis cannot be adjusted because of unfavourable ground conditions, the bracing system will have to be used (ÄChapter 7.10 „Operating the bra- cing”, on page 106).

  • Page 116: Operating The Platform Assembly

    Operation 7.13 Operating the platform assembly Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Safety harness WARNING Risk of injury due to improper operation! Improper operation can cause severe injuries and significant material damage. – Always wear a safety harness fastened to the attachment points when in the working basket (ÄChapter 5.2.4 „Working basket”, on page 49).
  • Page 117 Operation 4. Insert control (Fig.138/1) into the control panel (Fig.138/2). Fig. 138 Fig. 139 5. Set the function selector on the control to [platform function] (blue) (Fig.139/2). 6. Use the mode selector on the control to select [crawl speed] (Fig.139/3) or [fast speed] (Fig.139/4). 7.
  • Page 118 Operation Operating element Symbol Effect Control lever (Fig.139/5) Raises the telescopic boom Lowers the telescopic boom Control lever (Fig.139/6) The working basket pivots clockwise (viewed from above) The working basket pivots anti-clock- wise (viewed from above) Control lever (Fig.139/7) Raises the basket boom Lowers the basket boom Control lever (Fig.139/8) Telescopes out the telescopic boom...
  • Page 119 Operation 07/05/2018...

  • Page 120: Memory Function

    Operation 7.14 Memory function Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Safety harness You can use the memory function to store the working basket position and later move back there directly. WARNING Damage through improper operation! The control will move the working basket directly to the stored position (along the shortest path).

  • Page 121: Storing The Working Basket Position

    Operation 7.14.1 Storing the working basket position 1. Use the platform functions to move the working basket to a position within the work diagram range (ÄChapter 7.13 „Operating the platform assembly”, on page 116). Fig. 140 2. Set the function selector (Fig.140/1) to [special function] (green). 3.

  • Page 122: Moving The Working Basket Into A Stored Position

    Operation 7.14.2 Moving the working basket into a stored position 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). Fig. 141 2. Set the function selector (Fig.141/1) to [special function] (green). 3. Use the control lever (Fig.141/2) as per the following table. WARNING Damage through improper operation! The control will move the working basket directly to the stored position (along the...
  • Page 123 Operation 7.15 Moving the platform assembly into transport position Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Safety harness Definition of transport position Fig. 142 The telescopic boom (Fig.142/1) is on the transport support. The working basket (Fig.142/2) is in transport position. 07/05/2018...

  • Page 124: Moving The Platform Assembly Into Transport Position

    Operation 7.15.1 Moving the platform assembly into transport position manually 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). 2. Telescope in the telescopic boom (ÄChapter 7.13 „Operating the platform as- sembly”, on page 116). 3.
  • Page 125 Operation 7.15.2 Moving the platform assembly to the transport position using the home function WARNING Damage through improper operation! The control will move directly to the transport position (along the shortest path). If the path is obstructed, this can cause substantial damage to the machine. –...

  • Page 126: Moving The Bracing Into The Transport Position

    Operation 7.16 Moving the bracing into the transport position Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Safety harness Definition of transport position Transport position 1 Fig. 147 Outriggers 1 and 4 (Fig.147/1) are in transport position 1. Outriggers 2 and 3 (Fig.147/2) are in transport position 1.

  • Page 127: Moving The Bracing Into Transport Position Manually

    Operation 7.16.1 Moving the bracing into transport position manually 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). 2. Move the platform assembly into transport position (ÄChapter 7.15 „Moving the platform assembly into transport position”, on page 123). Fig. 149 3.
  • Page 128 Operation Operating element Symbol Effect Control lever (Fig.149/1) Outrigger 1 extends Outrigger 1 retracts Control lever (Fig.149/2) Outrigger 2 extends Outrigger 2 retracts Control lever (Fig.149/3) Outrigger 3 extends Outrigger 3 retracts Control lever (Fig.149/4) Outrigger 4 extends Outrigger 4 retracts 6.

  • Page 129: Moving The Bracing Into The Transport Position Automatically

    Operation 7.16.2 Moving the bracing into the transport position automatically 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73). 2. Move the platform assembly into transport position (ÄChapter 7.15 „Moving the platform assembly into transport position”, on page 123). Fig. 150 3.
  • Page 130 Operation 7.16.3 Moving the bracing to the transport position using the home function You can use the home function to move the platform assembly to the transport po- sition. 1. Switch on the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73).

  • Page 131: Removing/Mounting The Working Basket

    Operation 7.17 Removing/mounting the working basket Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet When traversing narrow passages or when mounting a lifting device, the working basket needs to be removed and mounted again. The linkage platform features a changing mechanism for this purpose.
  • Page 132 Operation 4. Turn the basket locking pin (Fig.154/1) clockwise through 90°. Fig. 154 5. Pull out the basket locking pin (Fig.155/1). Fig. 155 6. Together with a second person, lift the working basket slightly, tilt it forwards and pull it out of the holder. Fig. 156 07/05/2018...

  • Page 133: Installing The Working Basket

    Operation 7.17.2 Installing the working basket 1. The working basket must be in transport position (ÄChapter 7.15 „Moving the platform assembly into transport position”, on page 123) or work position (ÄChapter 7.8 „Moving the working basket into the work position (optional)”, on page 98).

  • Page 134: Lifting Device

    Operation 7.18 Lifting device The lifting device can lift loads of up to 300 kg. WARNING Lethal danger from suspended loads! When lifting loads there is a risk of fatal injury from falling parts or parts swinging out of control. – Never stand underneath suspended loads.

  • Page 135: Mounting/Removing The Lifting Device

    Operation 7.18.1 Mounting/removing the lifting device Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet 1. Remove the working basket (ÄChapter 7.17 „Removing/mounting the working basket”, on page 131). Installation 2. Insert the lifting device (Fig.162/1) into the holder (Fig.162/2) and push it into the mount (Fig.162/3).
  • Page 136 Operation 5. Insert the spring cotter pin /1) into the locking pin. Fig. 165 Removal 6. Removal is performed by repeating the steps in reverse order. 07/05/2018...

  • Page 137: Operating The Lifting Device

    Operation 7.18.2 Operating the lifting device Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet WARNING Emergency operation inoperative! If the machine’s main battery voltage has dropped to < 11.2 V, battery capacity is insufficient for emergency operation. – Before executing any platform functions, recharge the main battery (ÄChapter 7.26 „Charging the main battery”, on page 172).
  • Page 138 Operation 7. In certain ranges, it will be necessary to press the collision button. To do so, you need to press and hold the collision (Fig.166/1) button while simultan- eously using the desired control lever. WARNING Risk of material damage due to improper use of the collision button! When operating the platform functions, certain ranges will require the collision but- ton to be pressed.

  • Page 139: Filling The Fuel Tank

    Operation 7.19 Filling the fuel tank Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots WARNING Fire hazard due to improper refuelling! A fire hazard exists when refuelling due to leaking fumes and spilled fuel. – Do not smoke while refuelling and ensure that no fire or naked light is near. –...

  • Page 140: Emergency Operation

    Operation 7.20 Emergency operation Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet WARNING Risk of injury due to missing safety equipment! In emergency mode, all the safety devices (e.g. limit switches, emergency stop) are disabled. – Execute emergency operation according to the following instructions.
  • Page 141 Operation 3. Push in the [platform] valve (Fig.171/1) and lock it by turning it clockwise. Fig. 171 WARNING Risk of injury due to improper operation! The machine may topple or slip if platform operation is performed improperly. This can cause severe injuries and material damage. –...
  • Page 142 Operation Fig. 172 Operating element Symbol Effect Valve lever (Fig.172/1) The working basket pivots clockwise (viewed from above) The working basket pivots anti-clock- wise (viewed from above) Valve lever (Fig.172/2) Raises the basket boom Lowers the basket boom Valve lever (Fig.172/3) Raises the telescopic boom Lowers the telescopic boom Valve lever (Fig.172/4)
  • Page 143 Operation Information about the transport position Fig. 173 6. Swivel the platform in the direction of the transport position so that both arrows (Fig.173/1) on the rotation indicator are aligned with each other. 7. After emergency operation, unlock the valve (Fig.174/1) by turning it anti- clockwise and screw the cover back into place.

  • Page 144: Bracing In Emergency Mode

    Operation 7.20.2 Bracing in emergency mode 1. Turn the ignition switch (Fig.175/1) clockwise to position [ 1 ]. Fig. 175 2. Unscrew the cover (Fig.176/1). Fig. 176 3. Push in the valve (Fig.177/1) and lock it by turning it clockwise. Fig. 177 WARNING Risk of injury due to improper operation! The machine may topple or slip if outrigger mode is operated improperly.
  • Page 145 Operation Fig. 178 Operating element Symbol Effect Push the valve lever Outrigger 1 extends (Fig.178/1) forwards. Pull the valve lever Outrigger 1 retracts (Fig.178/1) back. Push the valve lever Outrigger 2 extends (Fig.178/2) forwards. Pull the valve lever Outrigger 2 retracts (Fig.178/2) back.
  • Page 146 Operation 6. After emergency operation, unlock the valve (Fig.179/1) by turning it anti- clockwise and screw the cover back into place. Fig. 179 WARNING Risk of injury due to uncontrolled movements! If the valves are set incorrectly in normal mode, there is a risk of uncontrolled movements.

  • Page 147: Crawler Chassis In Emergency Mode

    Operation 7.20.3 Crawler chassis in emergency mode 7.20.3.1 Raising/lowering the crawler chassis 1. Turn the ignition switch (Fig.180/1) clockwise to position [ 1 ]. Fig. 180 2. Unscrew the cover (Fig.181/1). Fig. 181 WARNING Risk of injury due to improper operation! The machine may topple or slip if the crawler chassis is operated improperly. This can cause severe injuries and material damage.
  • Page 148 Operation 5. Operate the valves as per the table below. NOTICE You can operate more than one valve at once. Fig. 183 Operating element Symbol Effect Push the valve lever Lowers the left-hand (Fig.183/1) forwards. crawler chassis Pull the valve lever Raises the left-hand (Fig.183/1) back.
  • Page 149 Operation 6. After emergency operation, unlock the valve (Fig.184/1) by turning it anti- clockwise and screw the cover back into place. Fig. 184 WARNING Risk of injury due to uncontrolled movements! If the valves are set incorrectly in normal mode, there is a risk of uncontrolled movements.
  • Page 150 Operation 7.20.3.2 Driving the crawler chassis 1. Turn the ignition switch (Fig.185/1) clockwise to position [ 1 ]. Fig. 185 2. Unscrew the cover (Fig.186/1). Fig. 186 3. Push in the valve (Fig.187/1) and lock it by turning it clockwise. Fig. 187 4. Unscrew the cover (Fig.188/1). Fig. 188 07/05/2018...
  • Page 151 Operation Fig. 189 WARNING Risk of injury due to improper operation! The machine may topple or slip if the crawler chassis is operated improperly. This can cause severe injuries and material damage. – Keep the machine as horizontal as possible. – Observe the machine’s maximum tilt angle.
  • Page 152 Operation 7. After emergency operation, unlock the valve (Fig.190/1) by turning it anti- clockwise and screw the covers back into place on both sides. Fig. 190 WARNING Risk of injury due to uncontrolled movements! If the valves are set incorrectly in normal mode, there is a risk of uncontrolled movements.

  • Page 153: Service Mode

    Operation 7.21 Service mode Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet Definition of service mode Operation of aerial lift platform without safety functions using only the hydraulics without control system support. Fully hydraulic operation with power supplied by the combustion engine.

  • Page 154: Switching The Machine On/Off For Service Mode

    Operation 7.21.1 Switching the machine on/off for service mode 7.21.1.1 Switching the machine on/off for service mode using the combustion engine NOTICE Using the engine controller’s key switch to switch the combustion engine on/off is reserved exclusively for service mode. Starting the combustion engine The engine controller for the diesel engine has an automatic preheating unit.
  • Page 155 Operation 4. Turn the key (Fig.193/1) clockwise and hold it in the position as shown until the engine starts up. Fig. 193 NOTICE The engine is secured mechanically to prevent it from starting up again immedi- ately. It cannot be restarted again until the ignition key is turned back to the initial position.

  • Page 156: Platform Assembly In Service Mode

    Operation 7.21.1.2 Switching the machine on/off for service mode using the mains connection 1. Connect the machine to the mains supply (ÄChapter 7.2 „Connecting the ma- chine to the mains supply”, on page 71). 7.21.2 Platform assembly in service mode WARNING Risk of injury due to improper machine movements! Improper machine movements can tip the machine over.
  • Page 157 Operation Fig. 198 Operating element Symbol Effect Valve lever (Fig.198/1) The working basket pivots clockwise (viewed from above) The working basket pivots anti-clock- wise (viewed from above) Valve lever (Fig.198/2) Raises the basket boom Lowers the basket boom Valve lever (Fig.198/3) Raises the telescopic boom Lowers the telescopic boom Valve lever (Fig.198/4)
  • Page 158 Operation 7. After service mode, screw the valve [LS] (Fig.199/2) out again completely and unlock the valve [platform] (Fig.199/1) by turning it anti-clockwise. Screw the covers back into place. 8. To terminate service mode, you need to switch off the machine using the en- gine controller (ÄChapter 7.21.1 „Switching the machine on/off for service mode”, on page 154).

  • Page 159: Outrigger Operation In Service Mode

    Operation 7.21.3 Outrigger operation in service mode WARNING Risk of injury due to improper machine movements! Improper machine movements can tip the machine over. This can cause serious or even fatal injuries. – The service mode for the [outrigger function] is only permissible, if the platform is in transport position.
  • Page 160 Operation Fig. 202 Operating element Symbol Effect Push the valve lever Outrigger 1 extends (Fig.202/1) forwards. Pull the valve lever Outrigger 1 retracts (Fig.202/1) back. Push the valve lever Outrigger 2 extends (Fig.202/2) forwards. Pull the valve lever Outrigger 2 retracts (Fig.202/2) back.
  • Page 161 Operation 7. To terminate service mode, you need to switch off the machine using the en- gine controller (ÄChapter 7.21.1 „Switching the machine on/off for service mode”, on page 154). WARNING Risk of injury due to uncontrolled movements! If the valves are set incorrectly in normal mode, there is a risk of uncontrolled movements.

  • Page 162: Crawler Chassis In Service Mode

    Operation 7.21.4 Crawler chassis in service mode WARNING Risk of injury due to improper machine movements! Improper machine movements can cause the machine to topple over. This can cause severe injuries or even death. – Executing service mode for the [crawler function] is only permitted if the plat- form assembly and the bracing are in transport position.
  • Page 163 Operation 7.21.4.1 Driving the crawler chassis 1. Unscrew and remove the cover (Fig.206/1). 2. Operate the valves as per the table below. Fig. 206 Fig. 207 Operating element Symbol Effect Push the valve lever Moves the right-hand (Fig.207/1) forwards. crawler chassis forwards Pull the valve lever Moves the right-hand (Fig.207/1) back.
  • Page 164 Operation 4. To terminate service mode, you need to switch off the machine using the en- gine controller (ÄChapter 7.21.1 „Switching the machine on/off for service mode”, on page 154). WARNING Risk of injury due to uncontrolled movements! If the valves are set incorrectly in normal mode, there is a risk of uncontrolled movements.
  • Page 165 Operation 2. After service mode, screw the valve [LS] (Fig.210/2) out again completely and unlock the valve [outrigger, crawler] (Fig.210/1) by turning it anti-clockwise. Screw the covers back into place. 3. To terminate service mode, you need to switch off the machine using the en- gine controller (ÄChapter 7.21.1 „Switching the machine on/off for service mode”, on page 154).

  • Page 166: 12-V Auxiliary Drive

    Operation 7.22 12-V auxiliary drive Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet If the machine has stopped because the fuel has run out, it can still be operated using the 12-V auxiliary drive. This function is designed solely for use in the event that the machine stops be- cause it has run out of fuel.

  • Page 167: Stowage Space

    Operation 7.23 Stowage space The stowage space is used to house tools for the crawler chassis, hand levers for manual crawler chassis adjustment or the radio control, for example. You can lock the stowage space using the key. 7.23.1 Opening the stowage space 1.

  • Page 168: Locking The Stowage Space

    Operation 7.23.2 Locking the stowage space 1. Push the flap upwards. 2. Turn the lock (Fig.214/1) anti-clockwise. Fig. 214 3. Use the stowage space key to turn the lock (Fig.215/1) anti-clockwise to lock the stowage space. 4. Push the cap onto the lock (Fig.215/1). Fig. 215 07/05/2018...

  • Page 169: Changing/Charging The Radio Control's Batteries

    Operation 7.24 Changing/charging the radio control’s batteries Personnel: Trained personnel Protective equipment: Occupational safety clothing Safety shoes Safety helmet 3 rechargeable batteries are included for the radio control. One is in the radio con- trol, one is in the mains charger and one is in the charger on the working basket. NOTICE A charged battery will last between 8 and 10 operating hours.
  • Page 170 Operation 4. Take a charged battery (Fig.218/1) out of the charger and place a discharged battery in the charger. 5. Insert the charged battery in the radio control. Fig. 218 NOTICE Maximum recharge time is 4 hours. Charger indicators Charger is being supplied with voltage –...

  • Page 171: Checking The Main Battery's Capacity

    Operation 7.25 Checking the main battery’s capacity Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet 1. Turn the ignition switch (Fig.220/2) clockwise to [ 1 ]. 2. Check the battery capacity on the battery display (Fig.220/1) and compare it with the following table.

  • Page 172: Charging The Main Battery

    Operation 7.26 Charging the main battery Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes Safety goggles WARNING Risk of injury due to improper operation! Incorrect charger setup can destroy the battery. This can cause injury. – Never recharge the battery without first reading the operating instructions for the employed charger.
  • Page 173 Operation 4. Connect the red lead to the battery’s positive terminal (Fig.222/1). 5. Connect the black lead to a suitable earth point in the engine compartment. 6. Make sure that the ignition and all electrical consumers are switched off. 7. Before switching on the charger, set the charger to the voltage and current matching the battery.

  • Page 174: Jump-Starting

    Operation 7.27 Jump-starting Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes Safety goggles WARNING Risk of injury due to improper operation! Incorrect procedure can cause serious injury and damage. – Always wear suitable safety goggles and suitable protection for your face and hands.
  • Page 175 Operation 4. Connect the red lead to the discharged battery’s positive terminal (Fig.224/1). 5. Connect the other end of the red lead to the donor battery’s positive terminal. 6. Connect the black lead to a suitable earth point in the engine compartment. 7.

  • Page 176: Control Panel Adjustment (Optional)

    Operation 7.28 Control panel adjustment (optional) Personnel: Trained persons Protective equipment: Occupational safety clothing Safety boots Safety helmet You can reduce the width to traverse narrower passages by adjusting the control panel. Pushing down the control 1. Remove the working basket (ÄChapter 7.17 „Removing/mounting the working unit basket”, on page 131).

  • Page 177: Locks

    Operation 7.29 Locks 7.29.1 Resetting the combination on the shackle lock Fig. 227 1. Set the last 3 digits of the serial number (in the example 123). 2. Pull up the shackle. 3. Turn the shackle 180°. 4. Push the shackle down. 5.

  • Page 178: Combination Lock On Control Panel

    Operation 7.29.2 Combination lock on control panel The combination for the combination lock is set in the factory to match the last 3 di- gits of the serial number. In the following examples the serial number of the aerial lift platform is 141123. Fig. 228 1.

  • Page 179: Maintenance

    Maintenance Maintenance Safety instructions for maintenance Electrical current DANGER Risk of fatal injury due to electrical current! Contact with live components can cause fatal injuries. Switched on, electrical com- ponents can make uncontrolled movements and lead to severe injuries. – Before starting work, switch off the voltage supply and secure it to prevent it from being restarted.
  • Page 180 Maintenance Exhaust gases WARNING Risk to life from poisoning or suffocation due to exhaust gases! When inhaled, exhaust gases can lead to suffocation and cause severe poisoning as well a illness of the respiratory system. – Always ensure fresh air supply when working on the machine in diesel engine mode.
  • Page 181 Maintenance Hot operating materials WARNING Risk of injury due to hot operating materials! Operating materials (coolants, motor oil or hydraulic oil) can reach high temperat- ures during operation. Skin contact with hot operating materials causes serious burns to the skin. –...
  • Page 182 Maintenance Motor oil WARNING Risk of injury due to motor oil! Motor oil contains toxic substances that can trigger inflammation and are carcino- genic. – Prevent skin contact with motor oil. – After accidental skin contact, immediately wash your hands with soap. Do not use gasoline, solvent or other chemical cleaners.

  • Page 183: Maintenance Work

    Maintenance Maintenance work 8.2.1 Cleaning the machine Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes Safety goggles NOTICE Risk of material damage due to improper cleaning! Improper cleaning can cause damage to the machine. – Do not use any acid-based or aggressive cleaning agents. –...

  • Page 184: Tensioning The Chain

    Maintenance 8.2.2 Tensioning the chain Personnel: Qualified personnel Protective equipment: Occupational safety clothing Safety boots Special tool: Grease gun Materials: Multi-purpose grease 1. Move the machine into work position (ÄChapter 7.10 „Operating the bracing”, on page 106). The machine must be braced properly and the crawler tracks must no longer touch the ground.
  • Page 185 Maintenance 7. Ensure that there is a slack (Fig.234/X) of 10 to 15 mm. 8. Make sure that no lubricant escapes on the grease nipple. Fig. 234 9. Turn the button head coupler (Fig. 181/1) back 180° anti-clockwise and pull it off the grease tensioning cylinder (Fig.

  • Page 186: Checking/Topping Up Hydraulic Oil

    Maintenance 8.2.3 Checking/topping up hydraulic oil Personnel: Qualified personnel Protective equipment: Occupational safety clothing Safety boots Materials: Hydraulic oil (ÄChapter 4.8 „Consumables”, on page 40) 1. Move machine to transport position (ÄChapter 7.16 „Moving the bracing into the transport position”, on page 126). 2.

  • Page 187: Draining Hydraulic Oil

    Maintenance 8.2.4 Draining hydraulic oil Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes Safety goggles Special tool: Oil drain hose 1. Brace the machine (ÄChapter 7.10 „Operating the bracing”, on page 106). 2. Switch off the machine (ÄChapter 7.3 „Switching the machine on/off”, on page 73).

  • Page 188: Replace The Hydraulic Filter

    Maintenance 8.2.5 Replace the hydraulic filter Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes Safety goggles Materials: Filter inserts The recirculation filter is on the hydraulic tank (Fig.242/1) and the intake filter is in the hydraulics unit (Fig.242/2). Fig. 242 CAUTION Risk of material damage due to improper filling!
  • Page 189 Maintenance 2. Place a suitable container for hydraulic oil under the filter (Fig.244/1). 3. Unscrew the filter bowl (Fig.244/1). 4. Collect leaked hydraulic oil and dispose of it properly. 5. Check filter bowl for damage. Fig. 244 6. Remove the filter insert (Fig.245/1) and insert a new filter insert. 7.
  • Page 190 Maintenance 6. Screw the hydraulic filter’s cap back on again (Fig.249/1). 7. Fit the cover. Fig. 249 07/05/2018...

  • Page 191: Checking The Gear Oil For The Crawler Chassis

    Maintenance 8.2.6 Checking the gear oil for the crawler chassis Personnel: Qualified personnel Protective equipment: Occupational safety clothing Safety boots Material: Gear oil (ÄChapter 4.8 „Consumables”, on page 40) NOTICE Risk of material damage due to improper filling! If the oil level is incorrect, the hydraulic system mail fail or become damaged. –...
  • Page 192 Maintenance 5. Check the oil level by sight. The gearbox must be filled with oil up to the bottom edge of the threaded hole (Fig.252/1). 6. If required, top up gearbox oil. To do so, slowly top up the oil through the drilled hole (Fig.252/2) until it reaches the bottom edge of the threaded hole (Fig.252/1).

  • Page 193: Lubricating The Boom Sections And Ropes

    Maintenance 8.2.7 Lubricating the boom sections and ropes Personnel: Qualified personnel Trained person Protective equipment: Occupational safety clothing Safety boots Material: (ÄChapter 4.8 „Consumables”, on page 40) 1. Move the machine into the wide work position and brace it slightly (ÄChapter 7.10 „Operating the bracing”, on page 106).
  • Page 194 Maintenance 5. While the telescopic boom is extending, check the ropes (Fig.256/1) on the left side for damage and apply spray grease. 6. Clean the extenders’ slider surfaces with detergent and grease them again af- terwards. 7. Fully retract the telescopic boom. Guide the telescopic boom with the crane while it is retracting and hold it straight.

  • Page 195: Lubricating The Rotating Assembly

    Maintenance 15. Terminate emergency mode or service mode. WARNING Risk of injury due to uncontrolled movements! If the valves are set incorrectly in normal mode, there is a risk of uncontrolled movements. This can cause severe injuries. – Ensure that all valves are turned into their original position. 8.2.8 Lubricating the rotating assembly Personnel:...

  • Page 196: Tightening Torques For Rotating Assembly

    Maintenance 8.2.9 Tightening torques for rotating assembly WARNING Danger through incorrect tightening torques! If screws and bolts are tightened with incorrect tightening torque, components may tear free and cause injury and damage. – Never exceed the maximum permissible tightening torque. –...

  • Page 197: Drive Units Overview

    Maintenance 8.2.11 Drive units overview NOTICE These operating instructions do not include any detailed data on maintenance, commissioning or upkeep of the drive motor. For details, refer to the included mo- tor manufacturer’s operating instructions. (ÄChapter 11.4 „Drive units”, on page 258) 8.2.11.1 Overview of diesel engine...
  • Page 198 Maintenance 07/05/2018...

  • Page 199: Maintenance Schedule

    Maintenance Maintenance schedule = check = lubricate = change = clean = re-tighten = adjust = recommen- ded change * When changing hydraulic hoses or opening the hydraulic system. After the first 50 op. Every 50 Every Every Every Every necessary hrs.
  • Page 200 Maintenance After the first 50 op. Every 50 Every Every Every Every necessary hrs. op. hrs. 150 op. 800 op. 6 years and once a hrs. hrs. years year Profiles Articulated joints Slider surfaces Hydraulic hoses Energy supply chains Retraction and extension ropes Retraction and extension chains...
  • Page 201 Maintenance After the first 50 op. Every 50 Every Every Every Every necessary hrs. op. hrs. 150 op. 800 op. 6 years and once a hrs. hrs. years year Drive unit For performing maintenance work on the drive unit, refer to the manufacturer’s operating instructions (ÄChapter 11.4 „Drive units”, on page 258).

  • Page 202: Maintenance Work On The Auxiliary Frame For Trucks

    Maintenance Maintenance work on the auxiliary frame for trucks The following sections describe the maintenance work which is required to ensure the transport frame can be operated in the optimum manner and fault-free. Contact the manufacturer if you have any questions regarding maintenance work or intervals.

  • Page 203: Checking The Lighting System

    Maintenance 8.4.1 Checking the lighting system 1. Check the lighting system for damage. (Warning stripes, cables, connectors,...) 2. Check that the lighting system is working: Brake light 12V//21W (Fig.263/1) Dipped beam 12V/10W (Fig.263/2) Fig. 263 8.4.2 Frame attachment 1. Tighten all frame attachments (Fig.264/1) with the correct torque (ÄChapter 8.4.3 „Tightening torques”, on page 203).

  • Page 204: Checking Attachment Points

    Maintenance 8.4.4 Checking attachment points 1. Tighten attachment points (Fig.265/1) with the correct torque (ÄChapter 8.4.3 „Tightening torques”, on page 203) and check for damage and movability. Re- place if necessary. Fig. 265 07/05/2018...

  • Page 205: Maintenance Schedule, Auxiliary Frame For Trucks

    Maintenance Maintenance schedule, auxiliary frame for trucks Interval Maintenance work Personnel as necessary Cleaning the transport frame Trained persons annually Tighten all fastening screws on the Qualified personnel frame (ÄChapter 8.4.2 „Frame attach- ment”, on page 203). Check the attachment points for damage Qualified personnel and tighten (ÄChapter 8.4.4 „Checking attachment points”, on page 204).
  • Page 206 Faults 07/05/2018...

  • Page 207: Faults

    Faults Faults The following section describes possible causes of faults and the work to eliminate them. If malfunctions occur repeatedly, the maintenance intervals should be shortened according to the actual load conditions. In case of faults which cannot be eliminated using the following instructions, contact the manufacturer, see contact data on page 2.
  • Page 208 Faults Moving parts WARNING Risk of injury due to moving parts! Rotating and/or linearly moving parts can cause serious injuries. – Prior to all work for the troubleshooting on moving components, switch the machine off and secure against unintentional restart. Wait until all components have come to a standstill.
  • Page 209 Faults Batteries WARNING Risk of injury due to improper handling of batteries! Wrong handling of batteries poses the risk that the batteries burst or that noxious li- quid leaks from the batteries. The liquid may cause skin burns when in contact or severe poisoning if swallowed and can cause blindness when contact with the eyes.
  • Page 210 Faults Motor oil WARNING Risk of injury due to motor oil! Motor oil contains toxic substances that can trigger inflammation and are carcino- genic. – Prevent skin contact with motor oil. – After accidental skin contact, immediately wash your hands with soap. Do not use gasoline, solvent or other chemical cleaners.

  • Page 211: Fault Table

    Faults Fault table 07/05/2018...
  • Page 212 Faults Fault description Cause Remedy Staff The diesel engine does not Fuel tank empty. Fill the fuel tank. Trained persons work Safety equipment has Check the safety equip- Trained persons triggered (fuse, FI circuit ment and reactivate or re- breaker). place as necessary (ÄChapter 9.4 „Changing fuses or circuit breakers”,...
  • Page 213 Faults Fault description Cause Remedy Staff Safety equipment has Check the safety equip- Trained persons triggered (fuse, FI circuit ment and reactivate or re- breaker). place as necessary (ÄChapter 9.4 „Changing fuses or circuit breakers”, on page 222). Bracing not possible The switch position on the Set the toggle switch to Trained persons...
  • Page 214 Faults Fault description Cause Remedy Staff Safety equipment has Check the safety equip- Trained persons triggered (fuse, FI circuit ment and reactivate or re- breaker). place as necessary (ÄChapter 9.4 „Changing fuses or circuit breakers”, on page 222). The green light on the con- Bracing not correct.

  • Page 215: Error Code List

    Faults Fault description Cause Remedy Staff Substantial wear on the Drive ring severely worn. Call service. Trained persons crawler track Steel wires on the crawler Excessive tension on the Call service. Trained persons tracks broken crawler tracks due to trapped stones, abrupt swerving on a rough sur- face, faulty spring set, frozen material between the...
  • Page 216 Faults Code Description Software error / hardware error. Software error / hardware error. Software error / hardware error. Microprocessor hardware fault. Check the inputs for ground pressure for outrigger 1. Check the inputs for ground pressure for outrigger 2. Check the inputs for ground pressure for outrigger 3. Check the inputs for ground pressure for outrigger 4.
  • Page 217 Faults Code Description The machine has been pivoted too far with narrow bracing or the resolver transducer is faulty. The machine has been pivoted too far with single-sided wide bracing or the resolver transducer is faulty. The machine has been pivoted too far with wide bracing or the resolver transducer is faulty. The maximum swivel range has been exceeded or the resolver transducer is faulty.
  • Page 218 Faults Code Description Calibration values of the joysticks faulty. Check the values or load the factory settings. Second controller not accessible via the internal CAN bus. Check CAN connection and second control. The second controller had already been started whilst this controller was being started up. Check voltage supply and CAN bus.
  • Page 219 Faults Code Description Check inputs for the "Small working height" position switch. The USA enabling button has been actuated whilst starting up the machine or is faulty. Check the inputs of the 'lower boom' position switch. Check the inputs for outrigger locking function for outrigger 1. Check the inputs for outrigger locking function for outrigger 2.
  • Page 220 Faults Code Description EEPROM memory content faulty. Machine type is not set A length sensor has sent an invalid length value. Length sensor verification error. Check or calibrate length sensor. The maximum speed for raising or lowering the telescopic arm has been exceeded. The maximum speed for swivelling has been exceeded.
  • Page 221 Faults 07/05/2018...

  • Page 222: Changing Fuses Or Circuit Breakers

    Faults Changing fuses or circuit breakers Personnel: Specialist staff Protective equipment: Occupational safety clothing Safety shoes DANGER Risk of fatal injury from electrical power! Contact with live components can cause fatal injuries. Activated electrical compon- ents can perform uncontrolled movements and cause serious injuries. –...

  • Page 223: Fuse Assignment

    Faults 9.4.1 Fuse assignment Overview of fuses The fuses are situated in the following positions on the machine: Fig. 266 Position Control box on combustion Control box, combustion engine engine Control box on LI-ION Control box on LI-ION drive drive Control box on lift boom (ÄChapter 9.4.1.1 „Control box on lift holder boom holder”, on page 224)
  • Page 224 Faults 9.4.1.1 Control box on lift boom holder Fig. 267 Description Assignment Sensors 4 A T Control cards 3.15 A T 07/05/2018...
  • Page 225 Faults 9.4.1.2 Control box on the chassis 9 10 11 Fig. 268 Description Assignment Fault interrupt circuit breaker (optional) See circuit diagram (ÄChapter 11.1 „Circuit diagram”, on page 233). Automatic circuit breaker (working basket See circuit diagram (ÄChapter power socket) 11.1 „Circuit diagram”, on page 233).
  • Page 226 Faults 9.4.1.3 Control box for radio system Fig. 269 Description Assignment Voltage transformer 48V-230V 0.315 A Fuse for emergency stop circuit 10V-30V 6.3 A 07/05/2018...

  • Page 227: Notes About The Crawler Track

    Faults Notes about the crawler track Damage During operation, the crawler track is subject to normal wear. Some kinds of dam- age are explained in the table below. Damage Possible cause Note Cracks in the profile Hard use in the field. No compromise of operation.

  • Page 228: Information Messages

    Faults Information messages Information messages are displayed on the graphic display screen on the control panel and on the display screen in the control box. NOTICE The reference CM or CS indicates the control card that triggered the fault message. –...

  • Page 229: Disposal

    Disposal Disposal Electrical current DANGER Risk of fatal injury due to electrical current! Contact with live components can cause fatal injuries. Switched on, electrical com- ponents can make uncontrolled movements and lead to severe injuries. – Before starting work, switch off the voltage supply and secure it to prevent it from being restarted.
  • Page 230 Appendix 07/05/2018...

  • Page 231: Appendix

    Appendix Appendix 11.1 Circuit diagram.................. 233 11.2 Hydraulics diagram ................. 235 11.3 Adhesive label folder ................ 237 11.4 Drive units.................... 258 11.4.1 Combustion engine (diesel) .............. 260 11.5 Radio control................... 282 11.6 RUD lifting accessories................ 306 11.7 Accessories documentation.............. 310 11.7.1 TEUPEN Operator Protection.............. 312 07/05/2018...
  • Page 232 Appendix 07/05/2018...

  • Page 233: Circuit Diagram

    Appendix 11.1 Circuit diagram 07/05/2018...
  • Page 234 Appendix 07/05/2018...

  • Page 235: Hydraulics Diagram

    Appendix 11.2 Hydraulics diagram 07/05/2018...
  • Page 236 Appendix 07/05/2018...

  • Page 237: Adhesive Label Folder

    Appendix 11.3 Adhesive label folder 07/05/2018...
  • Page 238 Appendix 07/05/2018...
  • Page 239 Appendix 11.3.1 Crawler chassis Fig. 270 Item Language-neutral 3914/0021 07/05/2018...
  • Page 240 Appendix 07/05/2018...
  • Page 241 Appendix 11.3.2 Bracing Item Language-neutral 3914/0018 LEO/ZEUS21GT, LEO/ZEUS24GT: 3914/0104 LEO/ZEUS19T: 302449 LEO/ZEUS23T: 3914/0104 LEO/ZEUS27T: 302444 LEO/ZEUS31T: 302443 LEO/ZEUS35T: 302445 3914/00037 300124 07/05/2018...
  • Page 242 Appendix 07/05/2018...
  • Page 243 Appendix Item Language-neutral white no.1 - 3914/0041 no.2 - 3914/0042 no.3 - 3914/0043 no.4 - 3914/0044 black no.1 - 3914/0165 no.2 - 3914/0166 no.3 - 3914/0167 no.4 - 3914/0168 3914/0021 07/05/2018...
  • Page 244 Appendix 11.3.3 Chassis 07/05/2018...
  • Page 245 Appendix Item Language-neutral 3914/0016 3914/0049 3914/0002 3914/0022 LEO27T black: 302437 white: 302436 ZEUS27T 302950 LEO31T black: 302439 white: 302438 ZEUS31T 302951 3914/0024 3914/0022 3914/0024 3911/0069 3914/0013 LEO27T black: 302437 white: 302436 ZEUS27T 302950 LEO31T black: 302439 white: 302438 ZEUS31T 302951 3914/0024 3914/0026 3914/0025...
  • Page 246 Appendix 11.3.4 Chassis 07/05/2018...
  • Page 247 Appendix Item Language-neutral 3914/0016 3914/0049 3914/0002 3914/0022 LEO35T black: 302441 white: 302440 ZEUS35T 302952 3914/0024 3914/0022 3914/0024 3911/0069 3914/0013 LEO35T black: 302441 white: 302440 ZEUS35T 302952 3914/0024 3914/0026 3914/0025 3914/0022 Plantohyd: 3914/0020 Panolin: 3914/0263 Diesel: 3914/0005 Petrol: 3914/0085 3914/0024 3914/0022 300140 3914/0086 07/05/2018...
  • Page 248 Appendix Item Language-neutral 3914/0022 3914/0022 3914/0022 3914/0022 07/05/2018...
  • Page 249 Appendix 11.3.5 Hydraulic unit 16 15 Item Danish / Deutsch / Japanese / French / Dutch Norwegian / Turkish / English English English English Swedish 300757 3914/0017 202390 3914/0091 301671 300927 3914/0008 3914/0023 3914/0019 LEO19T, LEO23T, LEO27T, LEO31T, LEO35T 302240 3914/0012 3914/0019 302841...
  • Page 250 Appendix 07/05/2018...
  • Page 251 Appendix 11.3.6 Lift boom holder 7 6 5 4 Item Danish / German / Japanese / French / Norwegian / Turkish/ English English English Dutch Swedish English 3914/0009 LEO19T, LEO23T: 302549 LEO27T, LEO31T: 302550 LEO35T: 302858 black: 3914/0045 white: 3914/0046 3914/0023 3914/0008 300757...
  • Page 252 Appendix Item Danish / German / Japanese / French / Norwegian / Turkish / English English English Dutch Swedish English 3914/0009 LEO19T, LEO23T: 302549 LEO27T, LEO31T: 302550 LEO35T: 302858 Item Danish / German / Japanese / French / Norwegian / Turkish / English English...
  • Page 253 Appendix 11.3.7 Telescopic boom Item Language-neutral 301991 Teupen ZEUS white: 3912/0818 302916 black: 3912/0817 3914/0038 3914/0021 Teupen ZEUS white: 3912/0818 302916 black: 3912/0817 3914/0038 3914/0021 07/05/2018...
  • Page 254 Appendix 11.3.8 Working basket Item Language-neutral 3914/0016 301991 3914/0053 3914/0054 07/05/2018...
  • Page 255 Appendix Item Danish / Deutsch / Japanese / French / Dutch Norwegian / Turkish / English English English Swedish English 3914/0006 LEO19T 302241 LEO23T 302242 LEO27T 302466 LEO31T 302467 LEO35T 302468 LEO19T, LEO23T 302549 LEO27T, LEO31T 302550 LEO35T 3914/0103 302240 3914/0027 3914/0053 3914/0054...
  • Page 256 Appendix Item Language-neutral 3911/0069 3914/0053 3914/0054 07/05/2018...
  • Page 257 Appendix 07/05/2018...

  • Page 258: Drive Units

    Appendix 11.4 Drive units 07/05/2018...
  • Page 259 Appendix 07/05/2018...

  • Page 260: Combustion Engine (Diesel)

    Appendix 11.4.1 Combustion engine (diesel) For information see also 2 [} 262] 07/05/2018...
  • Page 261 Appendix 07/05/2018...

  • Page 282: Radio Control

    Appendix 11.5 Radio control For information see also 2 Abitron [} 284] 07/05/2018...
  • Page 283 Appendix 07/05/2018...

  • Page 306: Rud Lifting Accessories

    Appendix 11.6 RUD lifting accessories For information see also 2 RUD [} 308] 07/05/2018...
  • Page 307 Appendix 07/05/2018...
  • Page 308 Lifting Points for bolt and weld on - User Instructions - Respect the user instructions for the corresponding lifting points! Before every use, please read the User • When handling the lifting means (sling chain), no Instruction of the Lifting Points carefully and squeezing, shearing, catching and impact spots must make sure that you understand all substance.
  • Page 309 Lifting Points for bolt on Inspection criteria After fitting, an annual inspection or sooner if conditions • The position to be designed in such a way that the dicate should be undertaken by a competent person introduced forces can be accepted by the basic materi- examining the continued suitability (at least once a year).

  • Page 310: Accessories Documentation

    Appendix 11.7 Accessories documentation 07/05/2018...
  • Page 311 Appendix 07/05/2018...

  • Page 312: Teupen Operator Protection

    Appendix 11.7.1 TEUPEN Operator Protection In order to protect the operator in the working basket, a “Teupen operator protec- tion system” can be installed. Description of the possible operating modes: TOP1: (machine stops) If the signal wire is tripped, then all machine movements are stopped.

This manual is also suitable for:

Leo 31tLeo 35t

Table of Contents