Toro Groundsmaster 7210 Series Operator's Manual
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Toro Groundsmaster 7210 Series Operator's Manual

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Original Instructions (EN)
Groundsmaster
Traction Unit
Model No. 30695—Serial No. 403330001 and Up
Form No. 3424-920 Rev B
®
7210 Series
*3424-920* B

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Summary of Contents for Toro Groundsmaster 7210 Series

  • Page 1 Form No. 3424-920 Rev B Groundsmaster ® 7210 Series Traction Unit Model No. 30695—Serial No. 403330001 and Up *3424-920* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Servicing the Water Separator ......50 Cleaning the Fuel Tank ........50 Checking the Fuel Lines and Safety ............... 4 Connections..........50 General Safety ........... 4 Electrical System Maintenance ......51 Engine-Emission Certification......4 Electrical System Safety ........51 Safety and Instructional Decals ......

  • Page 4: Safety

    Safety • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. This machine has been designed in accordance with • Keep children out of the operating area. Never ANSI B71.4-2017. allow children to operate the machine. •...
  • Page 5 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power takeoff (PTO) 10. Power takeoff (PTO) 14. Power 3. High temperature shutdown 7. Parking brake off 11. Start 4. High temperature warning 8. Neutral 12.
  • Page 6 decal133-8062 133-8062 decal120-9164 120–9164 1. Height-of-cut settings decal120-9196 120-9196 1. Forward 3. Slow 5. Reverse 7. Read the Operator's Manual for more information on the hydraulic fluid. 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 5.65 to 7.91 N∙m (50 to 70 in-lb).

  • Page 7: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Raise the ROPS. Mower deck Installation Instructions Install the mower deck. – No parts required Adjust the left, front caster wheel. –...

  • Page 8: Product Overview

    Product Overview Checking the Fluid Levels No Parts Required Procedure Check the hydraulic-fluid level before starting the engine, refer to Checking the Hydraulic System (page 61). Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 47).

  • Page 9: Controls

    Controls Power-Takeoff (PTO) Switch The power-takeoff (PTO) switch starts and stops the Become familiar with all the controls before you start mower blades. the engine and operate the machine (Figure 3 Figure Using the InfoCenter LCD Display Motion-Control Levers The InfoCenter LCD display shows information about your machine such as the operating status, various The motion-control levers control the forward and diagnostics and other information about the machine...
  • Page 10 The Faults menu contains Key switch a list of the recent machine faults. Refer to the Service Manual or your Authorized PIN code Toro Distributor for more information on the Faults menu and the information CAN bus contained there. Service...
  • Page 11 Service Menu Item Description Hours Lists the total number of hours that the machine, engine and fan have been on, as well as the number of hours the machine has been transported and has overheated. Settings Menu Item Description Units Controls the units used on the InfoCenter.
  • Page 12 If you changed the PIN code and forgot the code, Note: If the InfoCenter accepts the PIN code contact your authorized Toro distributor for assistance. and the protected menu is unlocked, the word “PIN” displays in the upper right corner of the...

  • Page 13: Specifications

    Specifications g242498 Figure 9 Description Figure 9 Dimension or Weight reference Height with roll bar up 183 cm (72 inches) Height with roll bar down 125 cm (49 inches) Overall length 253 cm (99-1/2 inches) Overall width 145 cm (57 inches) Wheel base 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear...

  • Page 14: Attachments/Accessories

    Specifications and design are subject to change without notice. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 15: Before Operation

    Adding Fuel Operation Note: Determine the left and right sides of the Fuel Specification machine from the normal operating position. Important: Use only ultra-low sulphur diesel fuel. Fuel with higher rates of sulfur degrades Before Operation the diesel oxidation catalyst (DOC), which causes operational problems and shortens the service life of engine components.
  • Page 16 • Fuel filter plugging may occur for a time after you convert to biodiesel blends. • For more information on biodiesel, contact your authorized Toro distributor. Fuel Tank Capacity 43.5 L (11.5 US gallons)

  • Page 17: Adjusting The Roll Bar

    Adjusting the Roll Bar WARNING To avoid injury or death from rollover, keep the roll bar in the raised locked position and use the seat belt. g031636 Ensure that the seat is secured with the seat latch. WARNING There is no rollover protection when the roll bar is in the down position.

  • Page 18: Adjusting The Height Of Cut

    Raising the Roll Bar Adjusting the Height of Cut Raise the roll bar as shown in Figure You can adjust the height of cut from 2.5 to 15.8 cm (1 to 6 inches) in 6 mm (1/4 inch) increments by relocating the stop pin into different hole locations.

  • Page 19: Using The Safety-Interlock System

    Using the Safety-Interlock position. Start the engine. While the engine is running, release the parking brake, engage the System PTO, and rise slightly from the seat; the engine should shut off within 2 seconds. Without an operator on the seat, engage the CAUTION parking brake, move the PTO switch to the O If the safety-interlock switches are...

  • Page 20: Positioning The Seat

    Changing the Seat on using the rest of the SCM functions, refer to the Service Manual, available through your Authorized Suspension Toro Distributor. The seat is adjustable to provide a smooth and comfortable ride. Position the seat where you are most comfortable.

  • Page 21: During Operation

    • Use accessories, attachments, and replacement • Use your full attention while operating the parts approved by The Toro® Company only. machine. Do not engage in any activity that causes distractions; otherwise, injury or property Rollover Protection System damage may occur.

  • Page 22: Operating The Parking Brake

    Engaging the Parking Brake surveying the site. Always use common sense and good judgment when performing this survey. WARNING • Review the slope instructions listed below for operating the machine on slopes and to determine The parking brake may not hold the machine whether you can operate the machine in the parked on a slope and could cause personal conditions on that day and at that site.

  • Page 23: Driving The Machine

    Note: and check for oil leaks, loose parts, and any other The engine shuts off if you move the noticeable malfunctions. motion-control levers out of the N EUTRAL LOCK position with the parking brake engaged. Move the levers to the center, unlocked position. Drive the machine as follows: •...

  • Page 24: Shutting Off The Engine

    Shutting Off the Engine CAUTION Children or bystanders may be injured if they attempt to move or operate the tractor while it is unattended. Always remove the ignition key and engage the parking brake when leaving the machine unattended, even if just for a few minutes. g243800 Figure 23...

  • Page 25: Operating The Mower

    Operating the Mower Using the Deck-Lift Switch The deck-lift switch raises and lowers the mower deck (Figure 24). The engine must be running for you to use this lever. g243799 Figure 25 Disengaging the PTO g009174 Figure 26 g020873 Figure 24 1.

  • Page 26: Cutting Grass With The Machine

    Cutting Grass with the Diesel Particulate Filter Regeneration Machine Note: The diesel particulate filter (DPF) is part of the exhaust Cutting grass at a rate that loads the engine promotes DPF regeneration. system. The diesel-oxidation catalyst of the DPF reduces harmful gasses and the soot filter removes Move the machine to the job site.
  • Page 27 DPF Soot Accumulation • DPF regeneration is a process that heats the DPF to convert the soot to ash. • Over time, the diesel particulate filter accumulates • In addition to the warning messages, the computer soot in the soot filter. The computer for the engine reduces the power produced by the engine at monitors the soot level in the DPF.
  • Page 28 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter • The lighter ash is discharged through the exhaust in the form of an engine fault to indicate the system; the heavier ash collects in the soot filter. accumulation of ash in the DPF.
  • Page 29 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at •...
  • Page 30 Types of diesel particulate filter regeneration that require you to park the machine: (cont'd.) Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Recovery Occurs because the operator ignored requests for • When the reset-standby/parked or recovery a parked regeneration and continued operating the machine, adding more soot to the DPF regeneration icon...
  • Page 31 press the right button to select the Technician entry DPF Operation Table (cont'd.) (Figure 34). State Description Reset Regen The engine computer is running a reset regeneration. The engine computer is requesting that Parked Stby you run a parked regeneration. Parked Regen You initiated a parked regeneration request and the engine computer is...
  • Page 32 Assist DPF Regeneration • The icon displays in the InfoCenter while the reset regeneration is processing. • The engine computer adjusts engine settings to • Whenever possible, do not shut off the engine or raise the exhaust temperature. reduce engine speed while the reset regeneration •...
  • Page 33 g227304 g224394 Figure 39 Figure 41 Press the right button to change the inhibit Note: If the engine exhaust temperature is too low, regeneration setting from On to Off (Figure the InfoCenter displays A #186 (Figure 42) to DVISORY or from Off to On (Figure 40).
  • Page 34 Parked or Recovery Regeneration Recovery Regeneration Messages • When the engine computer requests either a When a recovery regeneration is requested by the parked regeneration or a recovery regeneration, engine computer, the following messages display in the regeneration request icon (Figure 43) displays the InfoCenter:...
  • Page 35 Access the DPF Regeneration menu, press the center button to scroll down to either the option or the R ARKED EGEN TART ECOVERY option (Figure 50), and press the EGEN TART right button to select the start the regeneration (Figure 50).
  • Page 36 g224414 g224626 g227678 g224630 Figure 51 Figure 53 At the DPF checklist screen, verify that the The InfoCenter displays the I NITIATING parking brake is engaged and that the engine message (Figure 54). EGEN speed is set to low idle (Figure 52).
  • Page 37 Check Message and Corrective Action Table (cont'd.) g224406 Corrective Action: Change the engine speed to low idle. g224406 Figure 55 The engine computer checks the engine state and fault information. The InfoCenter may Corrective Action: Troubleshoot the engine computer display the following messages found in the condition and retry DPF regeneration.
  • Page 38 Canceling a Parked or Recovery Regeneration Use the Parked Regen Cancel or Recovery Regen Cancel setting to cancel a running parked or recovery regeneration process. Access the DPF Regeneration menu (Figure 59). g224392 Figure 57 Note: If the regeneration fails to complete, the InfoCenter displays Advisory #184 (Figure 57).

  • Page 39: Operating Tips

    Cutting Speed • If a blade is damaged or worn, replace it immediately with a genuine Toro replacement To improve cut quality, use a slower ground speed blade. Refer to the cutting unit Operator’s Manual in certain conditions. for instructions to replace the blade.

  • Page 40: Transporting The Machine

    Transporting the Machine Important: Always push the machine by hand and never a long distance. Never tow the machine, because damage to the hydraulic system may Use a heavy-duty trailer or truck to transport the occur. machine. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as Important: The bypass valves must be open...

  • Page 41: Loading The Machine

    Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Drive the machine up ramps in reverse and drive it down ramps in a forward direction (Figure 63).

  • Page 42: Maintenance

    – Engage the parking brake. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and – Shut off the engine and remove the key. searching for your machine from the Manuals link on – Wait for all moving parts to stop.
  • Page 43 Maintenance Service Maintenance Procedure Interval • Change the mower-deck gearbox lubricant. • Service the air-cleaner filter. Service it also when the air-cleaner indicator shows red; service the air-cleaner filter more frequently in extremely dusty or dirty conditions. • Service the air cleaner. Every 400 hours •...

  • Page 44: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation.

  • Page 45: Lubrication

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the...

  • Page 46: Engine Maintenance

    Engine Maintenance Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Engine Safety Lift the footrest, exposing the top of the mower •...

  • Page 47: Servicing The Air Cleaner

    Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades. See the parts catalog for part numbers.
  • Page 48 g020435 Figure 68 g021890 Figure 69 1. Dipstick 2. Oil-fill cap 1. Oil-drain plug 2. Oil filter If the oil is below the safe range, remove the Remove the oil filter (Figure 69). Apply a light fill cap (Figure 68) and add oil until the level coat of clean oil to the new filter seal before reaches the Full mark.

  • Page 49: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    Manual for information on disassembling and assembling the diesel-oxidation catalyst and the soot filter of the DPF. g021576 Refer to your Authorized Toro Distributor for Figure 72 diesel-oxidation catalyst and the soot filter replacement parts or service. 1. Fuel Filter head 2.

  • Page 50: Servicing The Water Separator

    Cleaning the Fuel Tank Lubricate the filter gasket with clean lubricating engine oil. Refer to the Engine Operator's Manual, included with the machine, for additional Service Interval: Every 2 years information. Remove and clean the in-line strainers after draining Install the dry filter canister, by hand, until the the tank.

  • Page 51: Electrical System Maintenance

    Electrical System WARNING Incorrect battery cable routing could damage Maintenance the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • Always disconnect the negative (black) • Disconnect the battery before repairing the battery cable before disconnecting the machine.

  • Page 52: Drive System Maintenance

    Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours/Monthly (whichever comes first) Maintain the air pressure in the front and rear tires (Figure 76). The correct air pressure is 124 kPa (15 psi) in the rear tires and 103 kPa (25 psi) in the caster wheels.

  • Page 53: Replacing The Caster Wheels And Bearings

    Cooling System Wheels and Bearings Maintenance Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Cooling System Safety Authorized Toro Distributor. • Swallowing engine coolant can cause poisoning; Remove the locknut from the bolt (Figure 77). keep out of reach from children and pets.

  • Page 54: Cleaning The Radiator

    Cleaning the Radiator Brake Maintenance Service Interval: Before each use or daily Adjusting the Every 1,500 hours—Replace moving hoses. Parking-Brake Interlock Every 200 hours—Inspect the cooling-system hoses and seals. Replace them if cracked or Switch torn. Stop the machine, move the motion-control Every 2 years—Flush and replace the levers to the N position, engage the...

  • Page 55: Belt Maintenance

    Belt Maintenance Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as shown in Figure Checking the Note: Make sure that the brake-shaft sensor Alternator-Belt Tension does not contact the switch plunger.

  • Page 56: Controls System Maintenance

    Controls System Maintenance Adjusting the Control-Lever Neutral-Interlock Switch Stop the machine, move the motion-control levers to the N position, engage the EUTRAL LOCK parking brake, and remove the ignition key. Remove the bolts securing the front panel and remove the panel (Figure 82).
  • Page 57 g020875 g004918 Figure 84 Figure 86 1. Bolt 1. N position 2. N position EUTRAL EUTRAL LOCK 2. Control panel If adjustment is needed, loosen the nut and jam Move the control lever to the N position EUTRAL nut against the yoke (Figure 85).

  • Page 58: Adjusting The Traction Drive For Neutral

    Adjusting the Traction Drive for Neutral Make this adjustment with the drive wheels turning. DANGER Mechanical or hydraulic jacks may fail to support the machine and cause a serious injury. • Use jack stands when supporting the machine. • Do not use hydraulic jacks. WARNING The engine must be running to perform this adjustment.

  • Page 59: Adjusting The Maximum Ground Speed

    WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed.

  • Page 60: Adjusting The Tracking

    Adjusting the Tracking Disengage the PTO, move the motion-control levers to the N position, and EUTRAL LOCK engage the parking brake. Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 61: Hydraulic System Maintenance

    Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or authorized Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro does not assume responsibility for damage caused by improper substitutions.

  • Page 62: Changing The Hydraulic Fluid And Filter

    Changing the Hydraulic Cleaning Fluid and Filter Cleaning Under the Mower Service Interval: After the first 200 hours Service Interval: Before each use or daily Every 800 hours Disengage the PTO, move the motion-control Disengage the PTO, move the motion-control levers to the N position, and levers to the N...

  • Page 63: Storage

    Coat the cable terminals and battery posts Thoroughly clean the machine, deck, and with Grafo 112X skin-over grease (Toro Part engine, paying special attention to these areas: No. 505-47) or petroleum jelly to prevent •...
  • Page 64 Notes:...
  • Page 65 Notes:...
  • Page 66 Notes:...
  • Page 67 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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