Greenheck Vari-Green 309028 Installation, Operation And Maintenance Manual
Greenheck Vari-Green 309028 Installation, Operation And Maintenance Manual

Greenheck Vari-Green 309028 Installation, Operation And Maintenance Manual

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Smith.
Marie
From:
McNeil, Diana <dmcneil@crec.org>
Wednesday, April 08, 201512:07
Sent:
Smith, Marie
To:
Subject:
BDJMS -O&M
BDJMS - O&M Section 1.pdf
Attachments:
Marie,
Last emails, containing the 3 sections of the Owner's Manuals for BDJMS.
Diana I. McNeil, AlA. LEEDAP
Construction Services - Senior Project/Program Manager
147 Charter Oak Avenue, Hartford, CT 06106
Phone: 860.524.4071
Cell: 860.508.1502
dmcneil@crec.org Iwww.crecconstruction.org
•. r-n
Dr'1'I'::EX p
~~:~~.~",:s()lvt[6riS
This transmission, including any attachments, is for the sole use of the intended recipient(s) and may contain privileged and confidential information, including informati~'
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If you are NOT the intended recipient, your further review, use, or disclosure of this transmission is prohibited. If you are NOT the intended recipient, please contact Tim Carroll,
CREC's Privacy Officer, at (860) 289-8131 or
PM
ert\
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or Doug Casey, CREC's Security Officer, at (860) 524-4092 or
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of 3
1
dcasey@crec.org.
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Summary of Contents for Greenheck Vari-Green 309028

  • Page 1 Smith. Marie From: McNeil, Diana <dmcneil@crec.org> Wednesday, April 08, 201512:07 Sent: Smith, Marie Subject: BDJMS -O&M BDJMS - O&M Section 1.pdf Attachments: Marie, Last emails, containing the 3 sections of the Owner's Manuals for BDJMS. of 3 Diana I. McNeil, AlA. LEEDAP Construction Services - Senior Project/Program Manager 147 Charter Oak Avenue, Hartford, CT 06106 Phone: 860.524.4071...
  • Page 3 " TABLE OF CONTENTS SECTION VARI-GREEN MOTORAND CONTROLS INSTALLATION OPERATION / MAINTENANCE PRODUCTSPECIFICATION GUIDE SECTION GREEHECK CENTRIFUGAL SIDEWALL EXHAUST FANS INSTALLATION / OPERATION / MAINTENANCE PRODUCT SPECifiCATION GUIDE SECTION GREEHECKCENTRIFUGAL SIDEWALL EXHAUSTFANS PERFORMANCE DATA SUBMITIAL...
  • Page 5 Document 473681 [B.GREENHECK Vari-Green@ Motor and Controls Building Value in Air. Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, Install, operate or maintain the product described. Protect yourself and others by observing all safety information.
  • Page 7: Operation And Wiring

    Features, Operation, Operation and Wiring Wiring and Troubleshooting • Potentiometer Dial Only Features 309028 Soft start - All motors 311353 feature soft-start These motors feature a potentiometer dial on the motor technology which for speed adjustment. A small screwdriver can be used eliminates inrush to make the speed adjustment.
  • Page 9: Troubleshooting

    Operation and Wiring - Potentiometer Dial and 0-10V Input A low voltage wiring harness is needed to supply the 0-10V signal to the motor. This harness is available from the factory if conversion is necessary. Low Voltage Harness Part Numbers These motors have both a potentiometer dial on the motor for speed adjustment AND have the ability to accept a 0-10 VDC signal for remote speed control.
  • Page 11 con.,e'ct.qn •...•. ;;'.Oitpx'ArialcijJ ..lriput '.::';f:;:',_~,:~,'\' + 0-1 0 VDC White Ground Features Wiring Speed control - 1. All high and low voltage wiring connections are made These motors can inside the motor control box at the factory. Normally, be controlled by there is no reason to enter the control box of the either a dial on the motor.
  • Page 13: Motor Rotation

    Troubleshooting POTENTIOMETER These motors have a diagnostic red LED on the circuit Dial on motor - the dial board inside the control box, or on the exterior of the is factory-wired into the 2 ANGl WHITE control box, that will be solid (not flashing) when power DGND low voltage terminal block BLACK...
  • Page 15 0-10 VDC Signal- From 0-1.9V, the motor will be off, and will operate within the 2-1 OVrange. This motor does not require 24V power for operation. For 0-1 OV operation, a 16-pin connector with two wires connected to pins 8 and 16 is required. (18 in. #384822 • 36 in.
  • Page 17 Pressure and Air Quality families of controls, have their own manual that ship with the controller. They can also Remote DiaifTouch Remote and be found on Greenheck.com. See table on page 9 for 2-Speed Control document numbers. Remote DiallTouch Remote Assembly...
  • Page 19 Two Speed Assembly SPOT SWITCH/RElAY fACTORY' WIRING BY OTHERS - - - ••. -' - F1ElO WIRrNC lOW \iOlTACE ls.tOV)." . ROUTE. AWAY FROM HIGH VOlTACE UNES .AND/OR USE SHIElDrO CASU: 100" ORU:SS VARIOo~ 115/230 YAC INPUT MATCH MOTOR N"ME~TE ----_._---------- --.-._---------_._- Two Speed...
  • Page 21: Maintenance

    Multiple motors on one control Notes: See the table below for the recommended number of motors to be driven from one controller. Note that the controllers do not have the ability to distinguish between more than one motor, therefore all motors will receive the same control voltage.
  • Page 23 Maximum RPM Table This table will show the available motor and fan combinations with the correlating maximum motor RPM for each combination. Max RPM Motor HP CUElCW Max RPM MotorHP MaxRPM Motor HP 60-75 1725 60-75 1725 1725 80-95 1725 80-95 1725 2500...
  • Page 25 •••• :..,_ ..••. ,.. -.••_ WI._...
  • Page 26 " " .'<ir.. .•• •...
  • Page 27 AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at www.amca.org. [BGREENHECK Buildfng Value Air, Phone: (715) 359-6171' FPhone: 715.359.6171' Fax: 715.355.2399' Parts: 800.355.5354' E-mail: gfclnfo@greenheck.com'Website: www.greenheck.com :~t:.'"i~ 4;..,~t~P.m!ThT201~"g';.!~nFE!tfl!li,go;P~ration mt473~,8'11~'1i~dr~~l'lJM@,~1!J!.Jbva.ft;IiF!~..1~f\~.
  • Page 29 Smith. Marie McNeil, Diana <dmcneil@crec.org> From: Wednesday, April 08, 201512:07 Sent: Smith, Marie 2of3 Subject: BDJMS - O&M Section 2.pdf Attachments: 2of3 Diana I. McNeil, AlA, LEEDAP Project/Program Construction SeIVices - Senior Manager 147 Charter Oak Avenue, Hartford, CT 06106 Phone: 860.524.4071 Cell: 860.508.1502 .' en...
  • Page 31: General Safety Information

    ----------------=----====------ ---- .• = ===--- lRGREENHECK PN 457691 Building Value in Air. CW/CWB Models Centrifugal Sidewall Exhaust Fans Installation, Operation and Maintenance Manual Pleaseread and save these Instructions for future reference.Readcarefully before attempting to assemble install, operate or maintain the product described. Protect yourself and others by observing all safety information.
  • Page 33 The user assumes responsibility Verify that all required parts and the correct quantity of the fan and accessories while in storage. Greenheck of each item have been received. If any items are Fan Corporation will not be responsible for damage missing, report shortages to your local representative to during storage.
  • Page 35: Inspection And Maintenance During Storage

    (wide temperature swings may cause condensation in a similar fashion until the fan equipment goes into and "sweating" of metal parts). All accessories must be operation. stored indoors in a clean, dry atmosphere. Installation Remove any accumulations of dirt, water, ice, or snow and wipe dry before moving to indoor storage.
  • Page 37: Pre-Starting Checks

    Pre-Starting Checks 1. Check all fasteners and setscrews for tightness. The wheel should rotate freely and be aligned as shown in figure 7. 2. Wheel position is preset and the unit is test run at the factory. Movement may occur during shipment and realignment may be necessary.
  • Page 39 WARNING WARNING Correct direction of wheel rotation is critical. The fan has been checked for mechanical noises at Reversed rotation will result in poor air the factory prior to shipment. If mechanical noise performance, motor overloading and possible should develop, suggested corrective actions are burnout.
  • Page 41 ICWB Inspection: CW WARNING Inspection of the fan should be conducted at the Always disconnect, lock and tag power source before first 30 minute and 24 hour Intervals of satisfactory servicing. Failure to disconnect power source can operation. result in fire, shock or serious injury. 30 Minute Interval Inspect bolts, setscrews and motor mounting bolts.
  • Page 43 Recommended Relubrication Frequency in Months ':~~~hgir!2)'ZI. NOTE: If unusual environment conditions exist Grease No. 83343 (extreme temperature, moisture or contaminants) more Chevron SRI Grease #2 frequent lubrication is required. Mobillth Mobil 011 Corporation A good quality lithium base grease, conforming to Mobil 532 NLGI Grade 2 consistency, such as those listed here...
  • Page 45: Troubleshooting

    Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.
  • Page 47 Motors are warranted by the motor manufacturer for a period of one year. Should motors . furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.
  • Page 49 Coordinate with' other specification sections and the drawings. Delete all unnecessary "Specifier Notes" when editing this section. Note to User: TIllis document is subject to copyright protection and is proprietary to Greenheck Fan Corporation. However, Greenheck Fan Corporation authorizes the user a limited non-exclusive license to use this document or portions of it for the purpose of preparing written product specifications for the above CSI MasterFormat category.
  • Page 51 1.99 - Standards Handbook 200 - Publication, Air Systems 201-90 - Publication, Fans and Systems 202-88 - Publication, Troubleshooting 203-90 - Publication, Field Performance Measurement of Fan Systems 6.211-05 - Publication, Certified Ratings Program - Product Rating Manual for Fan Air Performance 300-96 - Standard Reverberant Room Method for Sound Testing of Fans 311-05 - Publication Certified Ratings Program - Product Rating Manual for Fan Sound...
  • Page 53 Should motors furnished by us prove defective during this period, they should be returned to the nearest authorized motor service station. CSI Specifications for Belt Drive Sidewall Mounted Centrifugal Exhaust Fan, Model- CWB (08/10) Page 30f7 Copyright 2010 Greenheck Fan Corporation...
  • Page 55 B. Wheel: ****************.*****************************************.***********************************************************.* Specifier Note: Edit the following wheel material to fit the requirements of the project: Non stick coating: similar to Teflon, coating allows buildup on wheel to be easily removed, Greenheck Patent. Aluminum. *******************'*****************************************************************************************************...
  • Page 56 ------------------ _----------------------------------------------- ---_...
  • Page 57 Clean Out Port: **~.***.*~.* ************************************************************************************************************ Specifier Notes: Clean out port is a patented option by Greeriheck. COl'lsultGreenheck for additional information. Page 5 of ,7 CSI Specifications for Belt Drive Sidewall Mounted Centrifugal Exhaust Fan, Model- CWB (08/10) 2010 Copyright Greenheck Fan Corporation...
  • Page 59 A. Install fans system as indicated on the Installation, Operation and Maintenance Manual (10M) and contract drawings. B. Install fans in accordance with manufacturer's instructions. CSI Specifications for Belt Drive Sidewall Mounted CentrifugalExhaust Fan, Model- Page 6 of 7 (08110) Copyright 2010 Greenheck Fan Corporation...
  • Page 61 B. Protect installed exhaust fans to ensure that, except for normal weathering, fans will be without damage or deterioration at time of substantial completion ... Section 1.01 END OF SECTION 23 34 23 CSI Specifications for Bell Drive Sidewall Mounted Centrifugal Exhaust Fan, Model-.CWB (08/10) Page 7 of 7 Copyright@ 2010 Greenheck Fan Corporation...
  • Page 63 Smith. Marie McNeil, Diana <dmcneil@crec.org> From: Wednesday, April 08, 201512:08 Sent: Smith, Marie Subject: Attachments: BDJMS - O&M Section 3.pdf 30f3 Diana I. McNeil. AlA. LEEDAP Manager Construction Services - Senior Project/Program 147 Charter Oak Avenue. Hartford. CT 06106 Phone: 860.524.4071 Cell: 860.508.1502 dmcneil@crec.org www.crecconstruction.org...
  • Page 67 Enjoy Greenheck's ,extraordinary service, before, and after Greenheck offers added ivalue to our wide selection oHop perfOrming, enel'9Y~efficlent products by providing s«?veraJ u nique Greenhe<:kservice programs • • Our Quick Delivery Program .ensures shipment of ourlO*Stock producb within 24 hours of placing your order.
  • Page 69 r--18~ Direct Drive RPM ~(~67) ,E-105O ,G-1300 0-1550 'So.• \!G-H25 • ":J' "' " 1%(<<) 1--(432)--- VARIDGREEN (467) llio rmThr) \bIurne toldmata o.m •• SIze, RooI'MlIIl MoloIIHP, Direct ." 1:-1/200 G-1/100 " 0-1/60 t.. ~ '. ° 180' '(]'M,I 'B¥: c5:(i1'" 1050 "0 1.
  • Page 71 Roof Upblas Size-070 and Direct Drive RPM (467) -RPM(DIIocI1 E-1050 RPM • RPMl\IIIIONor\) ~.O.07l.b'II G-1300RPM OontIt)'UIllI1I 0-1550 VG-1725 RPM .ll 0.2 T" VAR100REEN ~umeCCFM) «JO (467 \blum. fhr) .••• AlldlmenJlons In Inches (mInlmelera). weight In PounGs (1lIogrwns~ • Mil)'ba grNlar dep ••.• d lng on motor. 2fI 12 \...
  • Page 73 Roof Upblas Size-OBO and Dlrecl Drive RPM (533) -RPMQtd) E.1050 , " RPM l\Olod Or-.) DoooIly omslI>Jtl' G-1300RPM DonolIy.l.2llb1ft ' 0.1550 RPM VG-1725RPM i['40 J"20 .l:! ...•• YARfOGREEN ~lu(1)e.(c1m) (533 1500' 1500 1000 1100 ~Iume (m '/,tIr). /'I. dlmenalon.ln 1ncIl" tnlllm., •• ). welghlln pound.
  • Page 75 .S,UBM:I'FTAL.,Ci()1l.5R,~1~:~i;~ .. SJ)e.c.iS:tcth:so iNC>.." .•• :SiJ.~J:tiI~:' ,~~., '1 ", r..'Reyis.ioriiNo. 'reigerLa.ne .$~rit;,o.at • •. : '1~~~~Q~4 \...~•• tonbury CT06033. Office. 860:-430-1245 fax 860-606-9770 . ONEMECHANIC~LG~bUP ,~ntract6r;SUbniLtreview Proj~ct.# 100162 SObrillttaf# Contract # Qa~:' 1:21312014 ' JtiIS:~ubmlitill h ~s :beert~yl~,~bY-lba:corittaetorl.fCitgen~riil «>nfprtnailcej.witl!the;r~lil~r.nen\$ pfltl:1e;Con~et;dO,ctimeJ;lts.l:h~' ~ritPr:d~"tlarity;j6at_h~jCOl1'$tijJ(j1l6n Cl'!it!tIiI~r,E!late~tiij~~t9j.
  • Page 77: Exhaust Fan

    Produci$: EXHAUST~ FAN SpeciflCaJion. Section: ciA " ' . N ';. . :1., Project:, ' : m' , ,' . ' O'<L :DNN,' D"Q"(:l:':r1':R' ,'.: '~~D;O':,;. '. ;E.,: ",',' ,.:\:b1 :Y",lI:.i .. ; .~~,~\ '~.t ,\ "•.", ''' . • ,- .' "...
  • Page 78 "...
  • Page 79 Job Title.: Arcfiitect: Hibbar.d :& Arcn'itects Rosa Contractor: One,'Medhani~~1 ; Gr;oLJP Elevation: (ft) Date~. 12/03l14 Submitted £3Y: Yeteri~n Robert :S:U.CKLE'Y ASS.Q:CIAli.E:S' IMe .y.IReLE: .t5 PROGRE.SS NEWINGTON,CT06;t11~55."3~ 0 5:55 Phone: (86Q)666 •• Fax: (860J666-3G35 Email.Address:byeterlan.@buckl~yonllne.com [fJ , ..,~a;'I!:/r:JI.!IU!r;'I"JV .. ' G ' , ..jFlj~.;~ I;;.~~l#ft, ,~tl.fn.-:~...
  • Page 81 LwA.A weighted OCUldpowot.loval, bued llIl~SI $1.4 dBA •.A woigh1edOOln! pl'au ••• Iovel, .baMd on 11.5 de al\OnU.oUon ~ OctiIva band al,5 II • elBA Iovela a"l'IlO1 licensed b)t AMCA 1IIlemIIlonIII Son8o .ceIculeIe<I uoloD AMCA.301 at 11ft R:Uob FlIes\Greenheck CAPS\2014\Bob Yeterlan\BEIIINIEDOvERSCHOOL.gfcj' Page 2 of7 CAPS 4.16.1204...
  • Page 83 .. 313~ [flGREENHECK • Buj~ing Value inAir. Mod.el :CW-O-aO.. \ I.G Direct. Drive' :Centrifugal., Sidewall: 'ExbausfFan 'Standard C'OnstruCtiC)ri:~F .•atur~s: • AlulTilnumhousing,. Inclined ali:ilTilnum.Wh~I. Removable.lTiountfng ,8aCkWard plate .':BjidSCreentnoiJntedto:thedJscharge:,~tlmetet.BiJllbeaiingtnOtof$ (sIZes 98-160),'sleeye be8rll'igtnOtors;(slies.60"SS)' • MotOl'$,,isolatedon;shoCk mounts. CorrosIOn'Ilislstant;fastenel'il' O,ptions, & Accessor.les: Motor. VarkGreen,EC'mot6rw/Molirited,PmentlOlTieter.,Dllil Ul1cUL10S, Listed • j~PowetVel'itililtbi'Sft Switch, NEMA.1":T.oggle.~:ShIP $ ep~r!ltei ~Fleld MO!Jrited $t@vJW ~p~",t~d.;,...
  • Page 85 fJlGREENHECK' 'l3Ui/di"g Vatu9;i1.A];, /~isc()rirlect SwJ:tch"-" ..,. ..-~..",.."._.,.".,--,,~ .. .,..~~~,..".,~ ..,., ... , .,.,.., .."..., ..,..----------, L..t1clos.ure Rating: NEMA-1 'Standard Feature"s: Construction with. Enclosure constructed inqoor u$eto. provide ~ d~gr~9f prQt~ction pe~onn~l against:incidental cot:ltact the :eiicio'sed' rot(eow equipment and to provide a degree ofprotectioA C1gainst f alling;dl!sf.
  • Page 87 IJl,GRE~NHECK Bpi/ding ViJue,1nAIr. (-",sembly Drawing lype: Direct Drive Oentrifugal Sidewall,.Exhaust Fan 13..4'1 StJGG:E:STElJ WALL '0p.ENIN~ EXHAU.S::r; DAMP.ERJ& . 11..5 C.UCfflQRK 1Z115;0 IMolJOti~g . 'Hole;Pii~i!rti 21.0 17.9 Dia.. TOP AND. END VIEW SIDE 'VIEW Noles: All dimensions shown of',II\.. ;are,lij!Jnl~ CAPS 4.,16.1204' _-~----------------------------------- ..
  • Page 89 ,~~.-..-- ..,..,..,..~""' ---.,...-...,.."..,..-...,..,..,..,..,-,--,...".-..,...,;..---,-..,,-~. .,..• ."..,..,..".,.,. ,.". ..,., ..••. ~. . ;..,. . ,.." ..••... -. ,""' . _' " "' ...•..•..,..., ,"" .",._,."., . ..••..• ..,..".""" .•.•.. .,..
  • Page 91 5/52-d . :IIlt,JREENHEcK 'Building, -ValuIiIJnAir. ;()ampet :Exhaust rVerticalMou~t , .J1odel: WD-323 Standard Construction ;Features: ~!\;J.mir::l~m ,wi,thpr~-Pl:!f:1Pb~; rnCl~ntjg9 h,QI~S.' •.ModelWO-323 i~'a;v~h.i~1 mount:exhay~t d~rn~ra.r;ldJs'l;Qns~f'QP~ ()f'~~,d~ .'Dam~,. cr,'02$in" aluminum :Steeli,axles .dtarri~tet'" !f.or:r:nea .with,Vi"l~l'$:e~I$ ith:e :cIO'siq9:edg9' •. blades are, -roll :a~e ,0:'18a; .'ri, tine plafedsteel .-Synthetic sleeve,tYcpe bllS~itlgs, ",,' , ' , "1,' , ' , .~;.:3;...

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