Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Lincoln Electric MAGNUM PRO AL G225A
Summary of Contents for Lincoln Electric MAGNUM PRO AL G225A
- Page 2 SPECIAL SITUATIONS...
- Page 3 SAFETY...
- Page 4 SAFETY...
- Page 5 SAFETY Get the free mobile app at http://gettag.org...
- Page 6 NOTES...
-
Page 7: Table Of Contents
MAGNUM PRO AL Gun TABLE OF CONTENTS ® Page Installation ...........................Section A Technical Specifications ......................A-1 Support Equipment Required.................... A-1 Installation Instructions ......................A-1 Gun Lead Connections...................... A-2 Coolant Connections ......................A-2 Gun Tube Removal/Installation ..................A-2 Lead Assy Spiral Wrap Installation ..................A-3 Calibration .......................... -
Page 8: Installation
MAGNUM PRO AL Gun INSTALLATION ® TECHNICAL SPECIFICATIONS - Magnum Pro AL Gun AC (K3356, K3355), WC (K3358, K3357) ® SPECIFICATIONS Controller Air or Water Make/Model Wire Speed AMPS Duty Cycle Cable Cooled K3356 - [ ] 7-Pin Air Cooled 800 IPM (20.3 mpm) 225 Amps/25 Volts Max. -
Page 9: Gun Lead Connections
POWER CABLE in the Power Manifold. Air Cooled • The opposite end of the RED hose pushes into a threaded A #2 power cable is used on the Lincoln Electric Magnum ® return hose of the coolant recirculator. AL Gun. •... - Page 10 MAGNUM PRO AL Gun INSTALLATION ® INSTALLATION GUN END, AIR COOLED Conduit Conduit Spiral Wrap p/n: S29830-94 Power Cable Spiral Wrap A - 3...
-
Page 11: Calibration
MAGNUM PRO AL Gun CALIBRATION ® CALIBRATION 4. Using a stopwatch, press the trigger for ten seconds. Measure from the tip of the torch to the end of the wire (Figure 4). FOR LINCOLN 25M In order to time the Lincoln Magnum Pro AL Gun so that it runs a fraction slower than the wire feeder, perform the following: 1. - Page 12 MAGNUM PRO AL Gun CALIBRATION ® Press the ok soft key to save the setting (Figure 10). Figure 10 Press both soft keys simultaneously to get out of the user settings (Figure 11). Figure 11 7. Go back to step 4 and continue until you measure just below 60 inches.
-
Page 13: Operation
PRO AL Gun OPERATION ® GENERAL DESCRIPTION DRIVE ROLL AND IDLER ROLLS The Lincoln Electric Magnum Pro AL Gun maintains a constant, ® steady, uniform wire feed speed. The constant push exerted Drive Roll Installation and Removal: by the motor in the cabinet, combined with the pull of the gun... -
Page 14: General Options/Accessories
MAGNUM PRO AL Gun ACCESSORIES ® GENERAL OPTIONS/ 550A Series Consumable Products ACCESSORIES S26849-2 Gas Diffuser KP2747-1 KP3989-1 Insulated Groove Drive Roll Kit - For .035" (0.9mm) dia. and .040" (1.0mm) dia. aluminum wire. Includes insulated groove drive roll and insulated idler roll assy. KP3982-2 Insulator, 550A Gun Tube, ea KP3982-2-B25 Insulator, 550A Gun Tube, 25 pcs... - Page 15 MAGNUM PRO AL Gun ACCESSORIES ® 350A Series Consumable Products KP2746-1 Gas Diffuser, 350A, ea KP2746-1-B25 Gas Diffuser, 350A, 25 pcs KP3982-1 Insulator, 350A Gun Tube, ea KP3982-1-B25 Insulator, 350A Gun Tube, 25 pcs Gas Nozzle Assy Nozzle ID Part No. 5/8"...
-
Page 16: Maintenance
MAGNUM PRO AL Gun MAINTENANCE ® MAINTENANCE COMPONENTS Recommended Spare Parts List DESCRIPTION PART NO. Conduit Liner -15 ft KP3991-15 Conduit Liner - 25 ft KP3991-25 Conduit Liner - 35 ft KP3991-35 Conduit Liner - 50 ft KP3991-50 Door S29830-15 Trigger Assy. - Page 17 MAGNUM PRO AL Gun TROUBLESHOOTING ® E - 1...
-
Page 18: Troubleshooting
MAGNUM PRO AL Gun TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 115/42 VAC Control fuse in feeder/Control Replace fuse. box blown. No wire feed at gun. Micro-switch defective/not being activated. Replace switch. -
Page 19: Diagrams
MAGNUM PRO AL Gun DIAGRAMS ® HEAD ASSY DIAGRAM - MAGNUM PRO AL GUN K3355, K3356, K3357, K3358 ® Part No. Description S29830-1 Assy Cam Idler Arm S29830-6 Front Body Assy, A/W Pro AL Gun S29830-48 Assy Trigger Magnum ® S29830-50 Kit Assy Pot Magnum Pro AL Gun... - Page 20 MAGNUM PRO AL Gun DIAGRAMS ® FRONT BODY ASSY DIAGRAM - MAGNUM PRO AL GUN K3355, K3356, K3357, K3358 ® Part No. Description KP3992-1 Assy Idler Roll Insulated Knurl Not available separately included in S29830-51 Scr Soc. HD. Cap #4-40 SST S29830-88 0.29 x 0.047 x 0.32 Comp.
- Page 21 MAGNUM PRO AL Gun DIAGRAMS ® A/W GUN TUBE ASSY DIAGRAM - MAGNUM PRO AL GUN K3355, K3356 ® Part Number Description Not available separately Assy Nut Gun Tube included in S29830-49 Insulator Gun Tube O-Ring 0.489ID x 0.07W included in S29830-83 O-Ring 0.301ID x 0.07W S29830-90 Ring Ret Ext 1/4OD x 0.023W...
- Page 22 MAGNUM PRO AL Gun DIAGRAMS ® W/C GUN TUBE ASSY DIAGRAM - MAGNUM PRO AL GUN K3357, K3358 ® Part No. Description Not available separately Assy Nut Gun Tube included in S29830-49 Insulator Gun Tube S29830-92 Insulator Nozzle with Five O-Rings O-Ring .489 ID x .07 W included in S29830-83 O-Ring .301 ID x .07 W...
- Page 23 MAGNUM PRO AL Gun DIAGRAMS ® AIR COOLED LEAD ASSY DIAGRAM - MAGNUM PRO AL GUN K3355, K3356 ® Description 15' Part No. 25' Part No. 35' Part No. 50' Part No. Assy Boot Torch S29830-2 Assy Power Manifold, A/W S29830-3 Assy Power Pin Adapter S29830-5...
- Page 24 MAGNUM PRO AL Gun DIAGRAMS ® WATER COOLED LEAD ASSY DIAGRAM - MAGNUM PRO AL GUN K3357, K3358 ® Description 15' Part No. 25' Part No. 35' Part No. 50' Part No. Assy Boot Torch S29830-2 Assy Power Manifold, A/W S29830-3 Assy Power Pin Adapter S29830-5...
- Page 25 MAGNUM PRO AL Gun DIAGRAMS ® POWER MANIFOLD ASSY DIAGRAM - MAGNUM PRO AL GUN K3355, K3356, K3357, K3358 ® Part No. Description included in S29830-51 Set Screw Conduit S29830-95 Fitting 1/8ID x 1/16-27 NPT Not available separately F - 7...
- Page 26 MAGNUM PRO AL Gun DIAGRAMS ® Models K3356 and K3358 Models K3355 and K3357 F - 8...
- Page 27 NOTES...