Weil-McLain GOLD CGI 550-110-710/0107 User Manual page 22

Gas-fired water boilers series 2
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GOLD CGi Gas-Fired Water Boiler — Boiler Manual
4c
Water piping — multiple zones
Piping multiple zones
Follow instructions on pages 0 and 1 to install near-
boiler or single-zone piping. (Also refer to
radiant heating systems or converted gravity sys-
tems
, below, if applicable.)
See
Figure 18
Zoning with circulators (Figure 18)
(return temp over 130°F)
1. Size each circulator to individual circuit require-
ments.
. Do not install circulator on boiler (except for pri-
mary/secondary piping).
3. Install isolation (balancing) valves to adjust flow to
distribute heat to all zones.
4. Install and wire a separate relay for each zone cir-
culator.
Zoning with zone valves (Figure 19)
(return temp over 130°F)
1. Install isolation (balancing) valves to adjust flow to
distribute heat to all zones.
. Provide a separate 4-volt transformer to power the
zone valves. Size the transformer to handle the total
rated load of all connected zone valves.

or
Figure 19
to complete installation.
Radiant heating system piping should include a means of regulating the boiler return water
temperature and the system supply temperature (such as provided by an injection pumping
control). Boiler return water temperature will be adequately controlled using the methods
shown in this manual provided the system supply temperature is relatively constant.
DO NOT
apply the methods in this manual if the system is equipped with an
control
. Instead, provide controls and piping which can regulate the boiler return water
temperature at no less than 130°F regardless of system supply temperature. Contact your
Weil-McLain representative for suggested piping and control methods. Failure to prevent
cold return water temperature to the boiler could cause corrosion damage to the sections
or burners, resulting in possible severe personal injury, death or substantial property dam-
age.
Piping for radiant heating
systems or converted gravity
Piping for
systems
Converted gravity (or steam) systems
Whenever possible, use the primary/secondary piping
shown in
Figures 20 or 21
sign allows changing boiler flow rate without affecting
primary circuit flow rate.
If
Figures 20 or 21
piping shown in
You can also use the piping shown in
page 9 (system-bypass), if the reduced flow rate in
the heating system will not cause heat distribution
problems.
Radiant heating systems
Preferably, use primary/secondary piping, as shown
Figures 20 or 21
in
method of either
Do not use the piping of Figure 24
because this method does not control radiant system
supply temperature.
If radiant system tubing has no oxygen barrier, a
exchanger
must be used.
on page 5. This piping de-
cannot be used, use the boiler-bypass
Figure 22 or Figure 23
on page .
Figure 24
Failure to prevent low return water
temperature to the boiler could
cause corrosion of the boiler sec-
tions or burners, resulting in severe
personal injury, death or substantial
property damage.
on page 5. Alternatively, use the
Figure 22 or Figure 23
on page .
(system-bypass),
outdoor reset
Part Number 550-110-710/0107
on
heat

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