Flue Installation; Measuring The Flue (Standard Flue) - Bosch Condens 5000W Installation And Maintenance Instructions Manual

Hydronic gas system boiler 18kw
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Expansion vessel connection
To connect the expansion vessel flexible pipe to the hydraulic manifold
situated to the left of the pump:
▶ Remove and discard the plastic cap from the expansion vessel
flexible pipe.
Refer to figure 31.
1. Release the retaining clip.
2. Remove and discard the orange plastic blanking plug from the
pressure vessel connection at the hydraulic manifold.
Fig. 31 Blanking plug removal
Refer to figure 32.
▶ Insert the expansion vessel flexible pipe it to the fitting on the pump.
▶ Secure in place with the wire retaining clip.
2.
Fig. 32 Expansion vessel hose connection
Bosch Condens 5000W – 6 720 646 195 (2018/10)
2.
1.
6720645222-05.1Wo
1.
6720645222-06.1Wo
4.5

Flue installation

Horizontal flue (60/100mm Ø )
For vertical flues and 80/125mm horizontal flues, please refer to
separate instructions supplied with the flue kit.
To ease assembly of flue components, apply silicone lubricant to sealing
surfaces.
The following details are the basic instructions for the 60/100mm Ø
flue.
Edge
200 mm
of
case
Fig. 33 Flue turret centre
4.5.1

Measuring the flue (standard flue)

▶ Measure from the outside of the wall to the centre line of the flue
turret to determine length L.
▶ Subtract 50mm from the length L to give the correct dimension to the
flue elbow connection.
▶ If the length L falls within the telescopic range of 350 to 570mm,
then no cutting will be required.
▶ If the required length is less than 350mm the standard telescopic flue
can be modified, refer to following section.
▶ If the required length is greater than 570mm, then flue extensions
will have to be used. Refer to the 60/100 Horizontal Flue Instruction
manual provided in the telescopic flue kit.
Adjusting the telescopic flue length
570 mm
350 mm
2
Fig. 34 Standard telescopic flue
▶ Extend tube [1] by withdrawing from tube [2] to achieve the flue
length required, between 350 - 570mm.
▶ Secure with screw provided and seal joint with the aluminium tape
supplied.
Installation
WALL
189 mm
6720643895-29.2Wo
L
1
6720643895-30.1Wo
25

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