Axminster Trade Series Instruction Manual
Axminster Trade Series Instruction Manual

Axminster Trade Series Instruction Manual

Floor standing morticer
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Code 508488
ATM25
Floor Standing
Morticer
AT&M: 13/06/2017
BOOK REF : 101616

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Summary of Contents for Axminster Trade Series

  • Page 1 Code 508488 ATM25 Floor Standing Morticer AT&M: 13/06/2017 BOOK REF : 101616...
  • Page 2: Declaration Of Conformity

    Index of Contents Index of Contents Declaration of Conformity What’s Included 03-04 General Safety Instructions for 230V Machines 04-05 Specific Safety Instruction for Morticers Specification Assembly 06-07-08 Illustration and Parts Description 09-10-11 Setting Up the Morticer 12-13-14-15-16 Accessories 17-18 Maintenance 18-19-20-21 Troubleshooting Exploded Diagram/List...
  • Page 3: What's Included

    What’s Included Quantity Item Part Model Number 2308 1 No ATM25 Morticer 1 No Operating Lever Stand Assembly (Assembly Required) 2 No Leg Stand Support Brackets 2 No Leg Stands 4 No Hex M8x60mm Bolts 4 No 5/16" Large Washers 8 No Hex M8x16mm Bolts 8 No...
  • Page 4 What’s Included General Safety Instructions for 230V Machines Good Working Practices/Safety • Ensure that any extension lead used is correctly rated to suit the machine or power tool. The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and •...
  • Page 5: Specification

    General Safety Instructions for 230V Machines • Clean machines by wiping with a damp soapy cloth. Do not hat or safety helmet. Remove all loose jewellery to prevent it use solvents or cleaners that may damage plastic parts or from catching in rotating parts of the machine. painted/coated surfaces.
  • Page 6 Assembly Remove the morticer and stand parts from the shipping cartons. Report any shortages or damage to Axminster Tool Centre Customer Services Department. (03332 406406) HAVING UNPACKED YOUR ACCESSORIES PLEASE DISPOSE OF ANY UNWANTED PACKAGING PROPERLY. THE POLYTHENE AND CARD IS RECYCLABLE.
  • Page 7 Assembly Step 4 Securely tighten all the bolts and turn the stand upright, a larger washer (d) over the thread Hex bolts (c), insert the bolt see fig fig D. down through the holes in the morticers base and screw them into the stand, see fig F.
  • Page 8 Assembly Fig 09 IMPORTANT NOTE: THE HEAD STOCK ASSEMBLY HAS BEEN LOWERED FOR SHIPPING AND NEEDS TO BE RAISED TO ITS HIGHEST POSITION. TO DO THIS INSERT THE LEVER COUPLING OVER THE PINION ASSEMBLY UNTIL THE TEETH MESH THEN RAISE THE HEAD STOCK. 2) Re-position the lever (B) coupling over the rack and pinion assembly so that the lever is in the upright position and the teeth are meshed together, see figs 05-06.
  • Page 9: Illustration And Parts Description

    Illustration and Parts Description Operating lever Head stock gib strip locking bolt Motor Head stock gib strip adjusting screws Lever coupling Chuck access door Head stock support column Table clamp Clamp wheel Depth setting bar clamp Transverse gib strip adjusting screws and locking nuts Table operating wheel Depth setting bar...
  • Page 10 Illustration and Parts Description Chuck (A), Morticer head clamping nut (B) NVR ON/OFF Switch shroud for independent vertical adjustment Depth stop plate (A), Depth ring collar (B) and clamping handle (C). Rack and pinion rise The depth stop plate can be repositioned to give a second specific depth and fall mechanism Rack and pinion drive Lead screw access plate (A)
  • Page 11 Illustration and Parts Description Table adjustment screws (A), Collar stop bar (B) Collar stop (A) Table adjustment and Collar stop block (C) Clamping handle (B) locking nuts (A) The table clamp can be adjusted to Table clamp positioning holes accommodate different sizes of timber Gear engaged to move the table from side to side Gear engaged onto the lead screw to move the table from back to front...
  • Page 12 Setting Up the Morticer Initial Setup Setting the Chisel Auger Clearance The old rule of thumb for chisel auger clearance was known as NOTE: Select the correct bush adaptor (F) for the shank of the “the one penny width” . This was achieved by introducing a pen- required chisel and introduce it into the underside of the chisel ny between the locating shoulder of the chisel and the adaptor head stock.
  • Page 13 Setting Up the Morticer Fig B head stock so that the chisel points or the auger point are at General Notes the depth required, raise the depth stop collar to the under- side of the head stock and tighten gently. Recheck the depth The mortise will generate a lot of ‘grip’...
  • Page 14 Setting Up the Morticer Setting the Chisel Depth WARNING!! DISCONNECT THE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING! The chisel depth can be set to give two depth settings; the first method is adjusting the setting bar and the second is to adjust the ring collar clamp (B).
  • Page 15 Setting Up the Morticer Table Clamp Adjusting the Table The table camp can be adjusted to accommodate different The work table can be adjusted from back to front and from left sizes of timber using the pre-drilled holes in the table. Using to right by the operating the, main control wheel to the front of a spanner remove the two bolts and washers and place safely the morticer.
  • Page 16 Setting Up the Morticer Front to Back Movement Table Distance Stops To the rear of the worktable there are two collar stops Pull the wheel out to engage the drive gear into the lead screw to set a required distance for repetitive work. thus enablining the table to move from front to back, see figs 25-26-27.
  • Page 17 Types of Chisel smoother and cleaner making for a better fitting joint. This Axminster mortice chisel sharpening kit will fit most Taiwanese The Japanese pattern has a point on the end and Japanese mortice chisels metric and imperial sizes up to of the bit and one cutting spur and spiral for 12mm/1/2”...
  • Page 18: Maintenance

    Accessories Machine Moblie Base Code: 708118 Instructions Use the cones in a drill press or your morticer if you have a chuck A steel base, adjustable for size, with fixed wheels on the back adaptor (a handheld drill is neither suitable nor safe). Clamp the corners and two lockable castoring wheels on the front.
  • Page 19 Maintenance Fig 33-34 Fig 35-36 Gib strip screws Locking Hex bolts To ensure optimum performance from your morticer routine Head Stock Adjustment cleaning and lubrication is required. If there is sufficient play happening in the head stock assembly, loosen the three locking Hex bolts (E) to the right side After long periods of use wood and resin deposits will build up of the head stock column and carefully adjust the three gib strip on the table and the rack and pinion gears.
  • Page 20 Maintenance General Maintenance Light Lubricate Lubricate...
  • Page 21 Bits are best sharpened with a small file and chisels with the 37-38. special mortice chisel sharpeners, see our catalogue or visit our website at axminster.co.uk WARNING!! DO NOT SHARPEN, STONE OR GRIND THE BIT ON THE OUTSIDE WHICH WILL REDUCE ITS...
  • Page 22: Troubleshooting

    Troubleshooting Symptom Possible Causes Solutions 1. Fuse blown or circuit breaker Replace fuse or reset circuit breaker Morticer will not start tripped. 2. Cord damaged. Replace the power cord by a qualified electrician. 1. Extension cord too light or too long. 1.
  • Page 23 Exploded Diagram/List ATM25 (2311 (BOM)
  • Page 24 Exploded Diagram/List Ref No Part No Description Specification 50104048 Round head screw M6x1.0Px10L 50351003 Flat washer 1/4”x13x1t 23031013 Rear cover 50403001 ETW-7 ETW-7 23081007 Cylinder fitting 23041101 Air cylinder 50123004 Round head self-tapping screw M4x15L 2311160A Magnetic switch 50123007 Round head self-tapping screw M4x10L 23081006 Cylinder fitting...
  • Page 25 Exploded Diagram/List 23081014 Connectiing bend 23081013 Shaft 50604017 5x5x30L 50305002 Washer AK-6300(34.6x20.4x0.4t) 50103015 SET screw M6x1.0Px10L 23051010 Gear 23031014 Strip 50351048 Flat washer 5/16”x23x2t 50101046 Hex screw M8x1.25Px30L 50102015 CAP screw M8x1.25Px50L 23031011 Locating block 23081001 Column 50602012 Spring pin 6x32L 23031043 Setting collar...
  • Page 26: Wiring Diagram

    Wiring Diagram...
  • Page 27 Notes...
  • Page 28 Normal wear and tear; misuse, abuse and neglect are excluded and the machine should not have been engineering machines, Axminster Air compressors and Air Tools, and bench top grinders - no modified in any way. Please do not attempt to service the product without first contacting us; we are registration necessary just proof of purchase.

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