Champion 100326-1 Operator's Manual
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Champion 100326-1 Operator's Manual

25 ton full beam log splitter
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OPERATOR'S MANUAL
MODEL #100326-1
25 TON FULL BEAM LOg SPLiTTER
REGISTER YOUR PRODUCT ONLINE
SERiAL NO. LABEL
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20200320
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100326-1

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20200320 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER TABLE OF CONTENTS Maintenance ..........Cleaning the Log splitter ......... introduction ...........

  • Page 3: Introduction

    100326-1 - 25 TON FULL BEAM LOg SPLiTTER iNTRODUCTiON SAFETY DEFiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 4: Important Safety Instructions

    SAFETY iNSTRUCTiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER iMPORTANT SAFETY iNSTRUCTiONS WARNiNg  Operation of this equipment may create sparks that can start WARNiNg  fires around dry vegetation. Cancer and Reproductive Harm – www.P65Warnings.ca.gov A spark arrestor may be required. The operator should contact...
  • Page 5 SAFETY iNSTRUCTiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER WARNiNg CAUTiON   Before removing the pin installed into the front support leg Improper treatment or use of the log splitter can damage it, make sure hitch is installed onto vehicle. Releasing the pin shorten its life and void your warranty.

  • Page 6: Fuel Safety

    SAFETY iNSTRUCTiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Fuel Safety When transporting or servicing the log splitter: Make certain that the fuel valve is in the OFF position, the gasoline DANgER  tank is empty. GaSOLINE aND GaSOLINE VaPORS aRE hIGhLY Disconnect the spark plug wire.

  • Page 7: Preparation

    SAFETY iNSTRUCTiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER 8. Keep the operator zone and adjacent area clear for safe, 3. Never leave the machine unattended with the power source secure footing. operating. 9. If your log splitter is equipped with an internal-combustion 4.

  • Page 8: Safety And Dataplate Labels

    ESSENCE SANS PLOM SEULEMENT. Indice d’octane minimal de This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 85. Maximum 10 % d'éthanol. outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAFETY iNSTRUCTiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10 SAFETY iNSTRUCTiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER SYmBOL mEaNING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert.

  • Page 11: Operation Symbols

    2. Let the engine run until fuel starvation has stopped the 1. Check oil level. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100326-1 - 25 TON FULL BEAM LOg SPLiTTER CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Engine

    CONTROLS AND FEATURES 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Engine 1. muffler 6. Engine Switch – Used to STOP the engine. 2. air Filter – Protects the engine by filtering dust and debris 7. Oil Drain Bolt – Used to drain the oil from the engine.

  • Page 14: Parts Included

    CONTROLS AND FEATURES 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Parts included hardware Part Part Qty. hardware Needed Tool Needed Qty. Castle Nut 30mm open-end wrench Wheels Cotter Pin Ø8 × 32 Needle nose pliers Axle Cap Mallet Support Leg R-Pin Bolt M12 ×...

  • Page 15: Assembly

    ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER ASSEMBLY 2. Repeat with second fender on opposite side. If your log splitter is already assembled, skip the assembly 3) install the Wheels instructions in this manual. 1. Remove the two plastic shipping caps from the wheel hubs.

  • Page 16: Install The Support Leg

    ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER 4) install the Support Leg Fig B Fig A Insert the support leg (60) into the leg holder on the tow bar and secure with pin (57) and R-pin (56). 4. Pivot the beam to the horizontal position and secure it with the lock pin (54) and R-clip (56) through the tow bar.
  • Page 17 ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER CAUTiON NOTiCE   Oil Inlet (high Pressure) and Oil Return hoses Red shipping plugs must be removed from hydraulic pump prior to installing hoses. Some hoses may be preassembled by the factory, check your hoses per below instructions to ensure proper assembly.

  • Page 18: Install The Log Catchers

    ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER 7) install the Log Catchers INCORRECT aSSEmBLY Large Log Catcher (Engine Side) ORIENTaTION 1. With the log catcher angled upward, align the four holes on the log catcher with the 4 threaded holes on the splitter beam.

  • Page 19: Add Fuel

    ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER 4. Slowly add gasoline to the tank. DO NOT OVERFILL. Gasoline NOTiCE  can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, Once oil has been added, a visual check should show oil about although more than ¼...

  • Page 20: Add Hydraulic Oil

    ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER 3. After running and cycling the unit several minutes (purging air WARNiNg  from the system), turn off the engine and check the hydraulic oil level using the oil sight glass. Oil level should visibly fill the Pouring gasoline too fast through the fuel screen may result in sight glass.

  • Page 21: Before Each Use Inspect The Log Splitter

    ASSEMBLY 100326-1 - 25 TON FULL BEAM LOg SPLiTTER NOTiCE  When the outdoor temperature is below 32˚F, Dexron III transmission fluid can be used. Do not mix hydraulic oil and transmission fluid. Drain all oil or fluid before adding the other one.

  • Page 22: Log Splitter Location

    OPERATiON 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Log Splitter Location WARNiNg  This log splitter must have at least seven feet of clearance from ALWAYS use the log splitter for its intended use. The log combustible material. Leave at least three feet of clearance on all...

  • Page 23: Stopping The Engine

    OPERATiON 100326-1 - 25 TON FULL BEAM LOg SPLiTTER 3. Move the fuel valve to the “ON” position. NOTiCE  If the engine starts but does not run make certain that the log splitter is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

  • Page 24: Log Splitter Operation

    OPERATiON 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Log Splitter Operation NOTiCE  1. ALWAYS wear ear and eye protection, protective clothing and The cylinder stroke is designed so the wedge stops safety gear. approximately 1.5 in. (3.8 cm) from the end plate.

  • Page 25: Maintenance

    MAiNTENANCE 100326-1 - 25 TON FULL BEAM LOg SPLiTTER MAiNTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification Make certain that the log splitter is kept clean and stored to select the proper grade for your operating environment.

  • Page 26: Cleaning The Air Filter

    MAiNTENANCE 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Cleaning the Air Filter 1. Begin with the cylinder retracted and the engine fuel valve in the “OFF” position. 1. Using your finger, pry the outer tab up slightly and lift the air 2.

  • Page 27: Maintenance Schedule

    MAiNTENANCE 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Maintenance Schedule – Using a large wrench, unscrew the fitting from the tank to expose the internal tank filter. Follow the service intervals indicated in the following maintenance – Check for any debris on the screen. Using a clean schedule.

  • Page 28: Storage

    STORAgE 100326-1 - 25 TON FULL BEAM LOg SPLiTTER * To be performed by knowledgeable, experienced owners or CPE certified service centers. STORAgE Refer to the Maintenance section for proper cleaning instructions. Log Splitter Storage 1. The log splitter needs to be cool for at least 5 minutes before storing.

  • Page 29: Specifications

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Hydraulic Oil System Capacity ..........4.5 gal. (17 L) Log Splitter Specifications For year round use in warmer climates (always aBOVE 32˚F/ 0˚C): Ram Force ..

  • Page 30: Parts Diagram

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Parts Diagram...

  • Page 31: Parts List

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Parts List Part Number Description Qty. Part Number Description Qty. PMJ22J-05-01 Cased Seal PMJ25M-01-00 Beam 42 G91-2000-4-32 Cotter Pin Ø4×32 G889.1-2000-M12 Lock Nut M12 43 PMJ25M-04-00 Oil Tank G95-2000-12 Washer Ø12...
  • Page 32 SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Part Number Description Qty. 71 PMJ22G-28 Engine Connector 72 PMJ22G-27 Gear Pump Stand ASME-B18.2.1-1996- Bolt 5/16 in.-24×1 in. 516-24-1 Cross Head Screw G818-2000-M4-10 M4×10 75 G848-1985-4 Lock Washer Ø4 76 G859-1987-4 Washer Ø4...

  • Page 33: Engine Parts Diagram 27.103

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Engine Parts Diagram 27.103...

  • Page 34: Engine Parts List 27.103

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Engine Parts List 27.103 Part Number Description Qty. Part Number Description Qty. Washer, 1.5789.0608 Flange Bolt M6 × 8 43 2.03.021.1 Ø6.4 × Ø13 × 1, Black Cover, Recoil Starter, 22.061100.00.1 44 21.110001.00...
  • Page 35 SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Part Number Description Qty. Part Number Description Qty. 87 21.020001.00 Breather Tube Fuel Pipe 136 24.070011.00 88 1.5789.0615 Flange Bolt M6 × 15 Ø4.5 × Ø9.5 × 230 89 2.01.010 Stud Bolt M8 × 35 137 2.08.121...

  • Page 36: Engine Parts Diagram R224P

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Engine Parts Diagram R224P...

  • Page 37: Engine Parts List R224P

    SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Engine Parts List R224P Part Number Description Part Number Description 37060-Z010120-0001 Engine oil Sensor, W/O Nut Hexagon Flange Bolt, 90001-0612-0101 M6 × 12, Blue White Zinc Hexagon Flange Bolt, M6 90001-0614-01 Cylinder Head Cover ×...
  • Page 38 SPECiFiCATiONS 100326-1 - 25 TON FULL BEAM LOg SPLiTTER Part Number Description Part Number Description Hexagon Flange Bolt, M6 90686-Z010710- Fuel Pipe, Ø4.5 × Ø8.5 × 90001-0616-01 × 16, Blue White Zinc 00M1 Oil Protector, Blue White Rubber Jacket, 37050-Z010210-0001...

  • Page 39: Troubleshooting

    TROUBLESHOOTiNg 100326-1 - 25 TON FULL BEAM LOg SPLiTTER TROUBLESHOOTiNg Problem Cause Solution No fuel. Add fuel. Engine will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 40 – Problems caused by parts that are not original Champion To complete registration you will need to include a copy of the Power Equipment parts. purchase receipt as proof of original purchase. Proof of purchase is required for warranty service.
  • Page 41 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 42 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 43 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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