Related Manuals for Fagor ACS Series
Summary of Contents for Fagor ACS Series
- Page 1 Fagor Automation, S.Coop. Brushless AC Servodrives (analog) Ver. 0002 ACa - 1 / 32 AC Brushless Servo Drive System Manual Ver: 0002...
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Page 2: Table Of Contents
Index Brushless AC Motors, FXM INTRODUCTION ........................... 4 MECHANICAL DIMENSIONS ....................... 6 POWER CONNECTORS AND ENCODER OUTPUT ..............8 BRAKE CHARACTERISTICS ....................... 9 SALES REFERENCE ........................9 A.C. Servodrive INTRODUCTION .......................... 10 GENERAL CHARACTERISTICS....................11 CONNECTORS ........................... 11 STATUS DISPLAY ........................14 PLACA DE CARACTERÍSTICAS Y REFERENCIA COMERCIAL .......... - Page 3 In Mondragón, February 15th, 2000 Introduction Fagor offers you a wide range of servo drive systems (AC brushless motor and Analog drive) for applications requiring between 0.65 and 32 Nm at speeds between 1200 rpm and 4000 rpm. This manual describes the elements in detail and guides step by step through the installation and setup of the drive system.
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Page 4: Brushless Ac Motors, Fxm
Brushless AC Motors, FXM FXM1 FXM3 FXM5 FXM7 INTRODUCTION FXM series synchronous servo motors are AC Brushless, with permanent magnets. They are ideal for any application requiring great positioning accuracy. They have a smooth torque output, has no brushes, high reliability and low maintenance. - Page 5 Peak Torque (Nm) for 0.5 seconds. Imax P ACS-05 ACS-10 ACS-20 ACS-30 -Nm- -Nm- -rpm- -kW- Nm/A -ms- -mHr- OhmsKg.cm2 -Kg- -Nm- -Nm- -Nm- -Nm- FXM11.40F.I0.xx0 0,65 4000 23,2 70,0 FXM12.40F.I0.xx0 4000 10,5 18,7 18,0 4000 15,5 21,6 FXM13.40F.I0.xx0 FXM14.20F.I0.xx0 13,0 2000 10,5...
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Page 6: Mechanical Dimensions
MECHANICAL DIMENSIONS AC MOTORS ACa - 6 / 32 AC Brushless Servo Drive System Manual Ver: 0002... - Page 7 ACa - 7 / 32 AC Brushless Servo Drive System Manual Ver: 0002...
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Page 8: Power Connectors And Encoder Output
POWER CONNECTORS AND ENCODER OUTPUT The power connector includes the brake terminals (E, F). Voltages between 22 and 26 volts release the shaft. When installing the motor, verify that the brake releases the shaft completely before turning it for the first time. Connecting the motor windings in the order indicated on the connector (U, V, W), the shaft will turn clockwise (CWR). -
Page 9: Brake Characteristics
35 (0.047) 100/30 31,8 (10.86) 3.5 (7.71) SALES REFERENCE FXM 34.20F . I0 . 0 0 0 FXM MOTORS Example: FAGOR AXIS MOTOR SIZE 1, 3, 5, 7 LENGTH MAXIMUM 12 1200 rpm 20 2000 rpm SPEED 30 3000 rpm... -
Page 10: A.c. Servodrive
A.C. Servodrive INTRODUCTION The A.C.Servo drive is a compact speed drive which includes the power supply and is designed to control a single Brushless ACS motor. There are four modules of different power offering peak currents of 5, 10, 20 and 30 Amps -rms- and whose main characteristics are: - Three-phase power supply from Mains. -
Page 11: General Characteristics
GENERAL CHARACTERISTICS. Fagor A.C.S. Drive ACS-05 ACS-10 ACS-20 ACS-30 Rated output current 2,5 Amp-rms- 5 Amp-rms- 10 Amp-rms- 15 Amp-rms- Peak output current (0.5 sec) 5 Amp-rms- 10 Amp-rms- 20 Amp-rms- 30 Amp-rms- Power supply Three-phasic mains 50/60 Hz, from... - Page 12 INTERNAL FAN ACTIVATION: The internal fan cools the power electronics. The fan turns-on when the Drive_Enable signal is activated. The fan will turn-off two minutes later than the Drive_Enable signal had turned-off. This procedure reduces the stress of the fan and makes the life span longer.
- Page 13 Connectors and front panel. RESET CROWARD (ON) VBUS (OK) Identification Module IM. -See correspondent section- Acc/Dec. Ramps Max. Current Limit PI.Gain Max. Status Display. Status and Alarm Speed messages from Offset the Status Display. STATUS MESSAGES . DRIVE DISABLED L WAITING P. SUPPLY ?? 0 SPEED DISABLED 1 RUNNING ALARM MESSAGES (BLINKING)
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Page 14: Status Display
STATUS DISPLAY It is a 7-segment display for monitoring the Drive status. Powering the equipment the Status Display shows a three digit sequence: Drive identification, Ballast resistor configuration, Number of encoder pulses per turn, Current threshold for motor i2t protection. ACS-05 Internal Reserved... -
Page 15: Placa De Características Y Referencia Comercial
Drive Overcurrent. There has been an instantaneous current peak greater than the maximum allowed. Get in contact with Fagor Automation. Drive Overvoltage. The internal Bus voltage has exceeded 430 Vdc. Solutions: The Ballast circuit may be defective or the supply voltage is too high. The external Ballast hasn`t been installed correctly, or its value is not right. -
Page 16: Internal Operation Diagram
L+ Ri Re Pin 1 -10V Power Internal Pin 2 POWER Rectifer stage. Ballast. Voltage supply Pin 3 INPUT +10V MOTOR Power-down OUTPUT detection Pin 4, X2 Pin 3, X2 DRIVE SPEED COMMON COMMON Overspeed Pin 5, X2 Pin 5, X2 Control J2 a b c Pin 5, X1... - Page 17 User notes: ACa - 17 / 32 AC Brushless Servo Drive System Manual Ver: 0002...
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Page 18: Identity Module, Im
FXM motor it governs. There is an IM card for each correct combination of FXM motor and ACS drive as shown on the next page. The IM-000 board is used for setting DCS Drives with non-Fagor motors. The calculation of the passive components is described on the next page. - Page 19 These are the names of the identity And these are the values of the passive modules (IM) for each Motor-Drive set. components on each of those cards. MI Board RAJFV ACS-05 ACS-10 ACS-20 ACS-30 FXM11.40F.I0.xx0 IM-1140F-05 Open 6,2K FXM12.40F.I0.xx0 IM-1240F-05 470K 6,2K FXM13.40F.I0.xx0...
- Page 20 Adjustment potentiometers: Acc/Dec Ramps: To adjust the ramp filtering the velocity command. Ramps with a duration of up to 10 seconds may be applied for a 10 volt step of analog voltage. Turning this pot clockwise means smoother behavior (longer ramp). WATCH OUT! If jumper J2 of the identity module is set in the (bc) position, no ramps will be applied.
- Page 21 User notes: ACa - 21 / 32 AC Brushless Servo Drive System Manual Ver: 0002...
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Page 22: Installation
Installation GENERAL CONSIDERATIONS About the Motor: Remove the anti-corrosion paint of the shafts before mounting them on to the machine. The motor may be mounted as described in the first chapter Watch for the ambient conditions shown in the general characteristics: Mount it somewhere that is dry, clean and accessible for maintenance. -
Page 23: Electrical Connections
ELECTRICAL CONNECTIONS Power connection: Mains-Drive. The drive power supply must be three-phase. The use of a transformer is not a must. Autotransformer. Fuses (*) From ?? to ?? kw ACS Drive 3 x 2.5 mm Secondary: 3x220 Vac 4 Amp ACS-05 8 Amp ACS-10... - Page 24 Power connection: Drive-Motor. Ready Made Cable MPC-4x1.5+(2x1) o MOTOR MPC-4x2.5+(2x1) OUTPUT Holding Brake CONNECTOR (Option) 24V Released Holding MC-23 base. AC Drive FXM Motor MOTOR POWER CABLE Example: MPC - 4x2.5+ (2x1) MOTOR POWER CABLE nr LINES x SECTION (mm2) nr LINES x SECTION (mm2) 2 x 1 FXM11.40F.I0.xx0...
- Page 25 Connection of the monitoring and control signals. Monitoring: The drive offers +10Vdc at its "velocity" output when, receiving the maximum command of +10V, the motor turns at the calculated speed. The "current" output offers +10Vdc when the drive provides its peak current. Enable signals using ±10V voltage: Drive OK switch: To the safety...
- Page 26 The encoder must turn with the motor shaft and it must not be installed anywhere else in the transmission chain. The FXM's encoder outputs 2500 pulses per turn of 5V incremental signals. Fagor supplies these full connections (cable + connectors), SEC and IEC. Green...
- Page 27 Codes of the sales references for the cables supplied by Fagor: MOTOR ENCODER CABLE Example: IEC - 20 CNC ENCODER CABLE Example: SEC - 20 INCREMENTAL ENCODER CABLE SIMULATOR ENCODER CABLE LENGTH (m) 5, 10, 15, 20. LENGTH (m) 1, 3, 5, 10, 15, 20.
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Page 28: Electrical Enclosure Diagram
ELECTRICAL ENCLOSURE DIAGRAM This is a sample diagram for an electrical enclosure. It may be modified to meet the needs of a particular application. It includes a simple circuit to power the brake of the FXM. Warning: When using an autotransformer, the secondary must have a star connection with its middle point connected to ground. -
Page 29: Initialization And Setup
INITIALIZATION AND SETUP Verify that the identity card IM is the right one. The name of the card itself indicates which motor and drive combination it has been designed for. Select whether Ramps are to be generated or not using jumper J2. Yes (J2-ab). - Page 30 AC SERVODRIVE 67 mm (2.63") 245 mm (9.64") 6 mm (0.23") 11 mm (0.43") Product FXM11.40F.I0.xx0 IM-1140F-05 IM-5320F-30 FXM12.40F.I0.xx0 IM-1240F-05 IM-5340F-30 codes. FXM13.40F.I0.xx0 IM-1340F-05 IM-5420F-30 FXM14.20F.I0.xx0 IM-1420F-05 IM-5430F-30 FXM14.40F.I0.xx0 IM-3120F-05 IM-5512F-30 FXM31.20F.I0.xx0 IM-3140F-05 IM-5520F-30 FXM31.40F.I0.xx0 IM-3220F-05 IM-7312F-30 FXM32.20F.I0.xx0 IM-1340F-10 IM-7320F-30 FXM32.40F.I0.xx0 IM-1440F-10 IM-7412F-30...
- Page 31 8 years after such product has disappeared from the product catalog. It is entirely up to FAGOR to determine whether a repair is to be considered under warranty. EXCLUDING CLAUSES The repair will take place at our facilities. Therefore, all shipping expenses as well as travelling expenses incurred by technical personnel are NOT under warranty even when the unit is under warranty.
- Page 32 Overview of FAGOR SWITZERLAND CHINA, P.R. subsidiaries: FAGOR AUTOMATION SUISSE S.à r.l. Beijing: Rue B.- Vuilleumier 11 Beijing FAGOR AUTOMATION Equipment SPAIN CH-2616 RENAN (BE) Co.,Ltd. Tel.: 41-329631863 Room No. B-202, Guo Men Building, Nº 1 Headquarters: Fax: 41-329631864 ZuoJiaZhuang, Chaoyang District FAGOR AUTOMATION S.COOP.