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Toro 108-3160 Installation Instructions page 3

Reel seal rebuild kit greensmaster flex 21

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5
5
3
3
4
4
2
2
6
6
Figure 5
1. Wave washer
2. Reel bearing
3. Retaining ring
4. Oil seal
5. Large washer
• On bearing housings with a bore length of 1.766
inches (Fig. 4), press the inner seal into the bearing
housing an additional .188" using the spacer and the
large washer included in the kit (Fig. 6). The spacer is
.188" thick. Remove the spacer when it is flush with
the outer edge of the bearing housing.
3
3
4
2
5
6
Figure 6
1. Wave washer
2. Reel bearing
3. Retaining ring
4. Oil seal (outer)
5. Bearing housing
14. Remove the V–ring from the sleeve on each end of the
reel shaft (Fig. 7).
1
1
9
9
7
7
8
8
6. Bearing housing
7. Washer (if required)
8. Retaining ring
9. Oil seal
1
9
10
7
8
6. Washer (if required)
7. Retaining ring
8. Oil seal (inner)
9. Spacer
10. Large washer
Note: Inspect the sleeves and replace as required. A
special sleeve driver is available, contact your Toro
Distributor to obtain this tool. Press a new sleeve onto the
end of each reel shaft until the sleeve is flush with the step
in the shaft.
Note: If replacing the reel, order part no. 107–7635
(11 blade) or 107–7634 (8 blade) which have factory
installed sleeves.
15. Install a new V–ring, flat side first, onto each end of
reel shaft until it is completely inserted into sleeve.
Figure 7
1. V–Ring
16. Apply anti–seize lubricant to the bearing journals of
the cutting reel (Fig. 3). Position the reel with the pitch
arms and the bushings in the frame to accept the
bearing housings. The reel shaft end with the keyway
should be on the left side of the frame.
Caution
Contact with the reel, bedknife, or any other
cutting unit parts may result in personal injury.
Use heavy gloves when handling the cutting unit.
17. Insert both the bearing housings (Fig. 3) through the
frame onto the reel shaft.
A. Push the housing onto the reel shaft. If necessary,
tap it into position with a soft hammer.
B. Attach the bearing housing to the side plate of the
cutting unit with the two plow bolts and tapered
nuts. Tighten the fasteners.
Note: The reel bearing lock nut has left hand threads.
18. Apply anti–seize lubricant to the internal threads of the
bearing lock nut (Fig. 3). Block the reel with a piece of
wood to prevent it from turning. Install and tighten the
bearing lock nut to the reel shaft.
19. Install the counterweight to the right side of the cutting
unit with two lock nuts (Fig. 2).
3
2
1
2. Sleeve

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