Heat & Glo GATEWAY Installer's Manual
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Heat & Glo GATEWAY Installer's Manual

Heat & Glo GATEWAY Installer's Manual

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Model:
GATEWAY
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS INSTALLERS
GUIDE MUST BE LEFT WITH APPLIANCE FOR
FUTURE REFERENCE.
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUS-
ING PROPERTY DAMAGE, PER-
SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other
flammable vapors and liquids in the vi-
cinity of this or any other appliance.
-
What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build-
ing.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be
performed by a qualified installer, service
agency, or the gas supplier.
Printed in U.S.A. Copyright 2006
Heat & Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471,
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165,
6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802,
6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250,
780403, 1418504 or other U.S. and foreign patents pending.
Please contact your Heat & Glo dealer with any
questions or concerns. For the number of your nearest
Heat & Glo dealer, please call 1-888-427-3973.
Installers Guide
WARNING: IMPROPER INSTALLA-
TION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAM-
AGE. REFER TO THIS MANUAL. FOR
ASSISTANCE OR ADDITIONAL INFOR-
MATION CONSULT A QUALIFIED IN-
STALLER, SERVICE AGENCY, OR THE
GAS SUPPLIER.
1. This appliance may be installed in an af-
termarket, permanently located, manufac-
tured (mobile) home, where not prohibited
by local codes.
2. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed
plumber or gas fitter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Underwriters
Laboratories Listed
1

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Summary of Contents for Heat & Glo GATEWAY

  • Page 1 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 2: Safety And Warning Information

    DO NOT place furniture or any other combustible Young children should be CAREFULLY SUPERVISED household objects within 36 inches of the fireplace when they are in the same room as the appliance. front. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 3: Table Of Contents

    Step 12 Before Lighting the Fireplace ........27 Step 13 Lighting the Fireplace ..........27 After the Installation ..............27 Section 4: Maintaining and Servicing Your Fireplace..28 = Contains updated information. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 4: Heat & Glo • Gateway • 288-900 Rev. S • 3/06

    GATEWAY Service Parts Beginning Manufacturing Date: 1-02 (NG, LP) Exploded Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 5: Service Parts Lists

    Outside Air Handle 288-103 Lava Rock Bag 705-420 Mineral Wool 050-721 ACCESSORIES Fan Kit GFK-160A Remote Control Kit RC-SMART-HNG Remote Control Kit SMART-STAT-HNG Conversion Kit NG NGK-GATEWAY Conversion Kit LP LPK-GATEWAY Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 6 Burner Orifice (#32A) NG 420-800 Burner Orifice (#50A) LP 446-801 Vacuum Hose (Teflon Tube) 421-9 Ground Strap 385-512 Pilot Spud (NG) 446-505 Pilot Spud (LP) 446-517 Regulator (NG) NGK-DXF Regulator (LP) LPK-DXF Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 7: Section 1: Approvals And Codes

    Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54 (current edition). The Uniform Mechanical Code - (current Heat & Glo Quality Systems registered by SGS ICS Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 8: Requirements For The Commonwealth Of Massachusetts

    (1/2) inch in size, “GAS See Gas Connection section for additional Common- VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- wealth of Massachusetts requirements. STRUCTIONS”. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 9: Section 2: Getting Started

    If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace must be installed on a metal or wood panel that extends the full width and depth of the fireplace. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 10 (357mm) (67mm) (80mm) 5 1/8 (131mm) TOP STANDOFFS TOP GRILLE LOWER GRILLE ELECTRICAL ACCESS GAS CONTROLS ACCESS RATING PLATE AIR KIT /LABELS KNOCKOUT Figure 2.1 Diagram of the GATEWAY Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 11: Constructing The Fireplace Chase

    The metal ends of the fireplace may NOT be recessed into combustible construction. For minimum clearances, see the direct vent termination clearance diagram in this manual (see Figure 3.22). Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 12: Step 2 Framing The Fireplace

    Framing should be constructed of 2 X 4 lumber or heavier. 39 3/4 (1010mm) 21 5/8 (549mm) 1/2 Sheetrock 21 3/8 (543mm) 5/8 Sheetrock 40 1/4 (1022mm) Figure 3.2 Framing Dimensions Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 13: Step 3 Negative Pressure

    Consider the fireplace location relative to floor and ceiling ing must be considered: and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location NOT Recommended Windward Leeward Multi-level Roofs Figure 3.3 Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 14 HORIZONTALLY THE MAKE-UP AIR TERMINATION MUST BE AT A LOWER ELEVATION THAN THE EXHAUST TERMINATION. NOTCH HANDLE Figure 3.5 Make-up Air Handle NOTE: Pull handle to open damper. Push handle to close damper. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 15: Step 4 Installing The Vent System

    ER BE VENTED BY CONNECTING TO A CHIM- MAXIMUM NO. of ELBOWS/BENDS: five - 90 or ten - 45 NEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. WARNING: YOU MUST NOT EXCEED THESE PARAMETERS. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 16 TERMINATION Figure 3.7 Horizontal Venting and Horizontal Termination VENTING WITH ONE 90 ELBOW TERMINATION V (FT.) 50' MAX. (13.8m) Figure 3.8 Venting with One 90° Elbow and Vertical Termination Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 17 3' MAX. (.91m) 35´ MAX. (10.7m) V+H+H = 35´ MAX.(10.7m) 3’ MAXIMUM Note: Only horizontal venting allowed after downward venting run. Figure 3.10 Venting with Three 90° Elbows and Horizontal Termination Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 18 30' MAX. (9.1m) V+H+H = 33´ MAX.(10.1m) 3 FT. MAXIMUM Note: Only horizontal venting allowed after downward venting run. Figure 3.12 Venting with Five 90° Bends and Horizontal Termination Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 19 1 INCH MIN. (25.4mm) 4 INCH ELBOW INTERIOR FLUE FIRESTOP OUTLET Figure 3.13 Installing Support Brackets TERMINATION CAP WITH BUILT-IN EXTERIOR FIRESTOP Figure 3.15 Interior & Termination Cap Firestops Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 20 CEILING FIRESTOP Figure 3.17 Ceiling Firestop (Ceiling Side) If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 21: Vent Termination

    OF THE CAP MUST BE A MINIMUM OF 12 INCHES (305 MM) AWAY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SIDING. SEE FIGURE 22 FOR VENT TERMINATION CLEARANCES. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...
  • Page 22 Heat & Glo assumes no responsibility for the improper perfor- a minimum of 1 foot below the termination cap. mance of the fireplace when the venting system does not meet these requirements. Figure 3.22 Vent Termination Minimum Clearances Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 23: Step 5 Positioning, Leveling, And Securing The Fireplace

    • Slide the termination cap over the end of the vent pipe and rotate the pipe clockwise 1/4 turn. NAILING TABS (BOTH SIDES) Figure 3.24 Proper Positioning, Leveling, and Securing of a Fireplace Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 24: Step 6 The Gas Control System

    (1/2) psig (3.5 kPa). tion. Be sure to rinse off all leak check solution following testing. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 25: Step 9 Wiring The Fireplace

    Optional Accessories Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before the fireplace is permanently installed. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 26: Step 10 Finishing

    NOTE: Sheetrock can be placed on the top edge and sides of the fireplace (see Figure 3.30). TOP OF TOP FRONT EDGE UNIT OF NON-COMBUSTIBLE BOARD Figure 3.29 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 27: Step 11 Installing Trim, Logs, And Ember Material

    Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed. Shutter Settings ___________________________________________ Burner 1/4” 1/2” Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 28: Lava Rock

    Figure 3.27. • Ensure vacuum hose (telfon tube) is firmly connected at the vacuum hose connection point on both the blower and the vacuum switch (see Figure 3.27). Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

  • Page 29: Section 4: Maintaining And Servicing Your Fireplace

    Task: Make a visual check of your fireplace’s flame patterns. Make sure the flames are steady - not lifting or floating. See Figures 3.25 and 4.1. The sensor tip should be covered with flame. Heat & Glo • Gateway • 288-900 Rev. S • 3/06...

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