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Related Manuals for YASKAWA JVOP-KPLCA04A Series
Summary of Contents for YASKAWA JVOP-KPLCA04A Series
- Page 1 YASKAWA AC Drive Option LCD Keypad Installation Manual Type: JVOP-KPLCA04Axx, JVOP-KPLCA04Mxx, JVOP-KPLCA04Kxx To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. TOEP C730600 97C...
- Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 3: Table Of Contents
Perform the Initial Settings ......44 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 4 Revision History ....... . . 78 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 5: Preface And Safety
– YASKAWA AC Drive GA500 – YASKAWA AC Drive GA700 – YASKAWA AC Drive GA800 – YASKAWA AC Drive CR700 – YASKAWA AC Drive CH700 • Keypad: YASKAWA AC Drive Option LCD Keypad YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... -
Page 6: Registered Trademarks
• If you damage or lose manuals, contact a Yaskawa representative or the nearest Yaskawa sales office shown on the rear cover of the manual, and tell them the document number on the front cover to order new copies. -
Page 7: Overview
Make sure that the keypad is not damaged and no parts are missing. Immediately contact the shipping company if the option or other parts are damaged. The Yaskawa warranty does not cover damage from shipping. Make sure that the model number on the option nameplate and the model shown in the purchase order are the same. - Page 8 3 Receiving Immediately contact the distributor where you purchased the option or the Yaskawa sales office about problems with the option. ◆ Option Package Contents Option Contents Quantity LCD Keypad Installation Manual YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 9: Keypad: Names And Functions
4 Keypad: Names and Functions Keypad: Names and Functions Figure 4.1 Keypad YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 10 • A fault or alarm during Auto-Tuning The light turns off during regular drive operation. There are no alarms or faults. microSD The insertion point for a microSD card. Card Insertion Slot YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 11 This will also apply when a Run command (REMOTE Mode) is active at an external Run command source. Set o2-02 = 0 [STOP Key Function Selection = Disabled] to disable in REMOTE Mode. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 12 • You must supply the clock battery. It is not included with Clock Battery the keypad. Cover • For information about the correct battery and the installation procedure, refer to "Replacing the Keypad Battery" (page 40). YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 13 RUN Command], the drive can start suddenly. Before you change the control source, remove all personnel from the area around the drive, motor, and load. Sudden starts can cause serious injury or death. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 14: Indicator Leds And Drive Status
• The drive received a DC Injection Braking command. • The voltage of the main circuit power supply decreased, and the 24 V power supply is supplying power only the the drive. The motor is stopped. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 15 ■ LED Flashing Statuses Refer to Figure 4.2 for information about the differences between flashing and “flashing quickly”. Figure 4.2 LED Flashing Statuses Figure 4.3 Relation between RUN indicator and Drive Operation YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 16: Installation Procedure
If you bend the cables too much, it can break the wires and loosen connections. Note: Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. ◆... -
Page 17: Methods To Install A Remote Keypad
The front of the Internal/Flush-Mount • Phillips screwdriver #2 keypad is flush with the (M3) outside of the panel. • Wrench (M4) • Installation support set B (for mounting with nut clamp, model: 900-192- 933-002) YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 18 GA700, GA800, CR700, CH700 GA500 ■ Optional Items The optional extension cable and installation support set are necessary for Internal/Flush-Mount installation. Contact Yaskawa or your nearest sales representative to order optional items. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 19 • M3 screws: 6 mm (0.24 in.) depth Phillips recessed pan head machine screws (2) Part numbers for the U.S.A. are UWR0051 and UWR0052. Contact Yaskawa or your nearest sales representative for more information. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 20: External Dimensions Of Keypad
Minimum bending radius NOTICE Damage to Equipment. Do not bend the communication cables more than the bend radius specifications. If you bend the cables too much, it can break the wires and loosen connections. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... -
Page 21: Procedure A
Figure 5.4 External/Face Mount Enclosure Panel Cut-Out Dimensions Table 5.2 Enclosure Panel Cut-Out Dimensions mm (in.) (0.87) (3.07) (0.87) (1.14) (0.87) (0.04) (0.14) YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 22 Figure 5.5 External/Face-Mount Installation Push the tab on the top of the drive keypad and carefully pull forward to remove the keypad from the drive. Figure 5.6 Removing the Included Drive Keypad YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 23 Remove the keypad connector and put the keypad connector in the holder on the front cover. A - Holder C - Keypad connector B - Hook Figure 5.7 Moving the Keypad Connector to the Holder YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 24 Installation support sets A or B (sold separately) are necessary for Internal/Flush-Mount installation. The installation procedure is the same for installation support sets A and B. Contact Yaskawa or your nearest sales representative to order optional items. Use the dimensions in Table 5.3...
- Page 25 5 Installation Procedure Figure 5.9 Internal/Flush-Mount Enclosure Panel Cut-Out Dimensions Table 5.3 Enclosure Panel Cut-Out Dimensions mm (in.) 64 + 0.5 105 + 0.5 (2.52 + (4.13 + (5.12) (1.77) (0.19) 0.02) 0.02) YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 26 Note: Use a gasket between the control panel and the keypad in areas where dust or other airborne unwanted materials could cause damage to the drive. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 27 Figure 5.11 Internal/Flush-Mount Installation Push the tab on the top of the drive keypad and carefully pull forward to remove the keypad from the drive. Figure 5.12 Removing the Included Drive Keypad YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 28 Remove the keypad connector and put the keypad connector in the holder on the front cover. A - Holder C - Keypad connector B - Hook Figure 5.13 Moving the Keypad Connector to the Holder YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 29 Use the extension cable to connect the drive to the keypad. A - Extension cable D - Keypad B - Communications E - Cable connector connector C - Drive Figure 5.14 Connecting the Drive and Keypad with the Extension Cable YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 30: Procedure B
Figure 5.15 External/Face Mount Enclosure Panel Cut-Out Dimensions Table 5.4 Enclosure Panel Cut-Out Dimensions mm (in.) (0.87) (3.07) (0.87) (1.14) (0.87) (0.04) (0.14) YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 31 Use a slotted screwdriver to unlock the front cover of the drive. Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 32 5 Installation Procedure A - Front cover lock Figure 5.17 Unlocking Slide the front cover down and remove it from the drive. Figure 5.18 Remove the Front Cover YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 33 5 Installation Procedure Push on the tab on the right side of the keypad, then pull the keypad forward to remove it from the drive. Figure 5.19 Removing the Included Drive Keypad YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 34 Installation support sets A or B (sold separately) are necessary for Internal/Flush-Mount installation. The installation procedure is the same for installation support sets A and B. Contact Yaskawa or your nearest sales representative to order optional items. Use the dimensions in Table 5.5...
- Page 35 5 Installation Procedure Figure 5.21 Internal/Flush-Mount Enclosure Panel Cut-Out Dimensions Table 5.5 Enclosure Panel Cut-Out Dimensions mm (in.) 64 + 0.5 105 + 0.5 (2.52 + (4.13 + (5.12) (1.77) (0.19) 0.02) 0.02) YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 36 Note: Use a gasket between the control panel and the keypad in areas where dust or other airborne unwanted materials could cause damage to the drive. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 37 Use a slotted screwdriver to unlock the front cover of the drive. Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 38 5 Installation Procedure A - Front cover lock Figure 5.24 Unlocking Slide the front cover down and remove it from the drive. Figure 5.25 Remove the Front Cover YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 39 5 Installation Procedure Push on the tab on the right side of the keypad, then pull the keypad forward to remove it from the drive. Figure 5.26 Removing the Included Drive Keypad YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 40: Replace The Keypad Battery
Use this procedure to replace the battery. WARNING Fire Hazard. Handle keypad batteries properly. Do not charge the battery or disassemble the keypad. If the battery explodes, it can cause a fire. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 41 The performance life estimate of a new battery is: • Ambient temperature 20 °C (68 °F): 5 years • Ambient temperature -10 °C to +50 °C (14 °F to 122 °F): 3.5 years De-energize the drive and remove the keypad. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 42 • The battery cover side is the positive pole. Make sure that the polarity is correct when you put the battery in the keypad. • Discard the used battery as specified by local regulations. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 43: Keypad Operation
Install the keypad on the drive. Keypad Operation ◆ Check after You Energize the Drive Check the items in Table 6.1 after you energize the drive. The keypad will show these screens depending on the drive status. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... -
Page 44: Perform The Initial Settings
The keypad will show the Initial Setup screen when you energize the drive the first time. You can set the date and time or the language shown on the keypad. The Setup Wizard prepares sets YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 45 Initial Setup screen each time you energize the drive. When you select [NO], the keypad will not show the Initial Setup screen when you energize the drive, starting with the next time. Push (Home). The display shows the HOME screen. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 46: Home Screen Display Selection
• To change what the screen shows, change the setting for o1-40 [Home display selection]. • When o1-40 [Home display selection] is set to “Custom Monitor”, and there is more than one screen, use switch between screens. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 47 Push to keep the changes. Note: The HOME screen must show U1-01 [Frequency Reference] or you must set the keypad as the Run command source (REMOTE) to use this function. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 48: Use The Keypad To Operate The Drive
The RUN LED illuminates, and the motor runs at 6.00 Hz in the forward direction. Push to increase the frequency reference value. Push The RUN LED will flash. When the motor stops, the LED will go out. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... -
Page 49: Showing The Monitor
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). Push to select [Monitors], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 50 [Standard Monitor], then push Push to select monitor group, then push Push to change the monitor number to show the monitor item. Note: Push to go back to the previous page. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 51: Change Parameter Setting Values
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown above the , push (Back). Push (Menu). Push to select [Parameters], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 52 6 Keypad Operation Push to select [C Tuning], then push Push to select [C1 Accel & Decel Time], then push Push to select C1-01, then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 53: Save A Backup Of Parameters
Parameter setting backups can save time when you set parameters after you replace a drive. If you YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 54 • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 55 6 Keypad Operation Push to select [Parameter Backup/ Restore], then push Push to select the items to back up, then push Push to select [Backup (drive → keypad)], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 56: Write Backed-Up Parameters To The Drive
• When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 57 6 Keypad Operation Push (Menu). Push to select [Parameter Backup/ Restore], then push Push to select the item to restore, then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 58 6 Keypad Operation Push to select [Restore (keypad → drive)], then push Push to select the backed-up parameter data, then push The keypad will show the “End” message when the write process is complete. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 59: Verify Keypad Parameters And Drive Parameters
Note: • Always stop the drive before you start to verify the parameters. • While you restore parameters, the drive will not accept Run commands. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 60 • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). Push to select [Parameter Backup/ Restore], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 61 Push to select the data to verify, then push The keypad shows “End” when the parameter settings backed up in the keypad agree with the parameter settings copied to the drive. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 62: Delete Parameters Backed Up To The Keypad
• If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). Push to select [Parameter Backup/ Restore], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 63 Push to select [Erase (backup data of keypad)], then push Push to select the data to delete, then push The keypad will show the “End” message when the write process is complete. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 64: Check Modified Parameters
• The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back) to show [Home] Push (Menu). Push to select [Modified Param / Fault Log], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 65 6 Keypad Operation Push to select [Modified Parameters], then push Push Push to show the parameter to check. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 66 , select the parameter to edit, then push Push to select the digit, then push to change the value. When you are done changing the value, push The parameter revision procedure is complete. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 67: Set Backlight To Automatically Turn Off
• The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back) to show [Home] Push (Menu). Push to select [Diagnostic Tools], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 68 Push to select [Backlight], then push Push to select [ON] or [OFF], then push • [ON]: Backlight is always ON • [OFF]: Backlight turns OFF after set length of time. Push (Setup). YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 69 Push Push to select the digit, then push to change the value. When you are done changing the value, push The procedure to set the backlight to turn OFF automatically is complete. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 70: Show Information About The Drive
• The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back) to show [Home] Push (Menu). Push to select [Diagnostic Tools], then push YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... -
Page 71: Fault Diagnostics And Measures
This section shows fault codes related to the keypad. For information regarding fault codes that do not appear in this table, refer to the instruction manual for the drive. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 72 Fault the connector on the drive. drive. • Remove the keypad and The connection cable between the drive and then reconnect it. the keypad is • Replace the cable if disconnected. damaged. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
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Page 73: Disposal Instructions
PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card. -
Page 74: Specification
1000 m (3281 ft.) maximum Altitude 10 to under 20 Hz: 1 G (9.8 m/s Vibration 20 to under 55 Hz: 0.6 G (5.9 m/s Approximately Number of 100,000 or less Parameter Reads YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... -
Page 75: Warranty
Warranty Period and Scope ■ Warranty Period The warranty period is 12 months from the date the product is first used by the buyer, or 18 months from the date of shipment, whichever occurs first. YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 76 During the post-warranty repair period, Yaskawa will repair or replace damaged parts for a fee. There is a limit to the period during which Yaskawa will repair or replace damaged parts. Contact Yaskawa or your nearest sales representative for more information.
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Page 77: About Application Of This Product
■ Exceptions Any opportunity loss to your company or damage to non-Yaskawa products, such as to you or your customers due to the failure of our products, or compensation for other business whether within or outside of the warranty period are not covered by warranty. -
Page 78: Revision History
Chapter Addition: Compatible Models Chapter March 2019 GA500 Chapter Chapter Addition: Disposal Instructions Revision: Reviewed and corrected entire documentation. Chapter March 2019 Addition: Compatible Models GA800 Chapter June 2017 First Edition YASKAWA TOEP C730600 97C LCD Keypad Installation Manual... - Page 79 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...
- Page 80 Specifications are subject to change without notice for ongoing product modifications and improvements. © 2017 YASKAWA Electric Corporation MANUAL NO. TOEP C730600 97C <2>-0 Published in Japan March 2019...