Table of Contents
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User's Manual
Table of contents
1
Overview of components ................................................................................. 54
1.1
Display and control unit..................................................................... 54
1.2
Battery pack and charger.................................................................. 55
2
Battery pack .................................................................................................... 56
2.1
Charging instructions ........................................................................ 56
2.2
Charging the battery pack................................................................. 58
2.3
Installing the battery pack ................................................................. 59
2.4
Removing the battery pack .............................................................. 59
2.5
Security ............................................................................................. 60
2.6
Connect module ................................................................................ 60
2.7
Diagnosis message........................................................................... 61
3
Display ION ..................................................................................................... 62
3.1
Removing and fixing ......................................................................... 62
3.2
Adjustment ........................................................................................ 62
3.3
Overview of buttons and indications ................................................. 63
3.3.1 Display ................................................................................... 63
3.3.2 Control unit ............................................................................ 63
3.4
Switching on and off the system ....................................................... 63
3.5
Setting power assistance .................................................................. 64
3.6
Display options .................................................................................. 64
3.6.1 Temperature .......................................................................... 64
3.6.2 Trip distance .......................................................................... 65
3.6.3 Trip time ................................................................................. 65
3.6.4 Average speed ...................................................................... 65
3.6.5 Maximum speed .................................................................... 66
3.6.6 Total distance ........................................................................ 66
3.6.7 Range .................................................................................... 66
3.6.8 Trip information ...................................................................... 67
3.7
Menu overview .................................................................................. 68
3.8
Notes on menu overview .................................................................. 69
3.8.1 Time and language ................................................................ 69
3.8.2 Brightness ............................................................................. 69
3.8.3 View ....................................................................................... 70
3.8.4 Trip counter ........................................................................... 71
3.8.5 Sound .................................................................................... 71
3.8.6 Lighting .................................................................................. 72
3.8.6.1 Charging a telephone via the front light ........................... 73
3.8.7 Automatic charging.................................................................74
3.8.8 Calibration ............................................................................. 75
52
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Summary of Contents for ION PMU4
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Page 1: Table Of Contents
Installing the battery pack ..............59 Removing the battery pack .............. 59 Security ..................... 60 Connect module ................60 Diagnosis message................61 Display ION ..................... 62 3.1 Removing and fixing ................. 62 Adjustment ..................62 Overview of buttons and indications ..........63 3.3.1 Display ................... - Page 2 Display brandspecific ..................76 4.1 Removing and fixing ................. 76 Adjust ....................76 Overview of buttons and indications ..........77 4.3.1 Display ................... 77 4.3.2 Control unit ................77 Switching on the display ..............77 Set the support .................. 78 Menu overview .................. 79 4.7 Menu setting explanation ..............
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Page 3: Overview Of Components
Overview of components Display and control unit Display brand speci c Display ION A Display B Display holder C Control unit D Throttle... -
Page 4: Battery Pack And Charger
Battery pack and charger A Battery pack F Lock B State of charge display G Key C Charging point H Plug D Docking station Charger E Docking station contact point Indicator... -
Page 5: Battery Pack
Battery pack Charging instructions Read the following instructions and warnings carefully before using the e-bike. The manufacturer is not responsible for accidents or malfunctions caused by improper use of the e-bike or parts of the e-bike: • Fully charge the battery pack once before the first use of the bike. • Every battery runs down over time. This process is called ‘self-discharge’. A battery pack that is empty and that is not charged can reach deep discharge due to self-discharge within two months, causing it to become defective. - Page 6 • Always charge the battery pack using the charger delivered with the bicycle. Do not use any other charger. The colour of the plug must match the colour of the socket. • No not connect the charger to the mains voltage when it is not used.
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Page 7: Charging The Battery Pack
Charging the battery pack 1. Check whether the mains cord has been connected to the charger correctly (A). 2. Connect the charger (A) to the mains voltage. The green indicator lamp (B) will light up. 3. Connect the plug (C) to the charger at the charging point (D). -
Page 8: Installing The Battery Pack
Installing the battery pack 1. Remove the key from the lock of the docking station (A). 2. Carefully push the battery pack (B) under the luggage carrier alongside the guide until the lock clicks (C). 3. Make sure that the cover (D) of the charging plug is closed. -
Page 9: Security
3. Remove the battery pack (A) from the luggage carrier using the handle (B) on the bottom of the battery pack. • Always remove the battery pack with two hands to prevent the battery pack from falling. • Take the battery pack out of the luggage carrier when transporting the bicycle by car. -
Page 10: Diagnosis Message
Charge-up reminder: message generated if the small battery of the module must be charged up. For this purpose, slide the battery pack into the luggage rack. See §2.2. Service reminder direct to your mobile: message generated if it is time for a servicing session. -
Page 11: Display Ion
Display ION This chapter gives information about the display with ION on it. Chapter 4 is about the brand specific display. That probably is Batavus, Ghost, Hercules, Koga or Sparta. Removing and fixing Removing: Press the button (A) on the rear side and pull up the display (B) from the display holder (C) as shown in the adjacent figure (left arrow). -
Page 12: Overview Of Buttons And Indications
Overview of buttons and indications 3.3.1 Display A Speed 00:00 B Time (par. 3.8.1) C Lights (par. 3.8.6) Temperature XX°C D Frost symbol (par. 3.6.1) km/h E Battery charge (par. 2.2) F Variable display option (par. 3.6) G Assistance level (par. 3.5) 3.3.2 Control unit H On/off button... -
Page 13: Setting Power Assistance
Setting power assistance Switch on the system by pressing the Press the to set the assistance (G). 0:00 The assistance settings are: CRUISE 1. ECO km/h 2. CRUISE 3. TOUR 4. SPORT 5. POWER You can alternate between the positions with the If you alternate between the assistance positions while cycling, this option will be displayed at the top on the right for a short period of time. -
Page 14: Trip Distance
The display will show a frost symbol (D) when the outside temperature is 4°C or lower. When this symbol is shown on the 0:00 display, the road surface may be slippery. Temperature Adjust your speed to this. 4°C The range of the battery pack will km/h decrease considerably when the ambient temperature is this low. -
Page 15: Maximum Speed
3.6.5 Maximum speed 0:00 The maximum speed with regard to the Max. speed current trip is displayed at Max. speed. 0.0 km/h To reset the Max. speed see par. 3.6.8. km/h 3.6.6 Total distance The total number of cycled kilometers 0:00 is shown at Total distance measured as Total distance from when you start using the bike. -
Page 16: Trip Information
If the battery pack is basically fully discharged, the "Limited support" message will be displayed on the display. If the 0:00 battery pack is discharged, the bike cannot Limited offer assistance. Charge the e-bike as support soon as possible so that you can always km/h use assistance. -
Page 17: Menu Overview
Menu overview Menu see §3.8.1 Settings Time hh:mm 2 sec. Back Nederlands Language 1sec English see §3.8.1 Deutsch Francais Screen see §3.8.2 Brightness 0-100 see §3.8.3 Simple View see §3.8.3 Advanced Controlunit see §3.8.4 Functions Trip counter Automatic reset see §3.8.4 Manual reset see §3.8.5 Sound... -
Page 18: Notes On Menu Overview
Menu overview explanation 3.8.1 Time and language You can open the menu overview by pressing the for 3 seconds. You can navigate through the menu by using the . The menu structure and also which buttons must be used on the control menu are explained in §... -
Page 19: View
- Hold the pressed for 3 seconds. - Use the to go to the Screen menu. - Use the to go right. - Use the ( and) to go to Brightness. - Press the once. - Select the required option using - Again press the to set the required option. -
Page 20: Trip Counter
- Press the several times to return to the basic display. 3.8.4 Trip counter The trip counter will keep track of the information of the current trip, for example, the trip distance (see § 3.6.2) and trip time (see § 3.6.3.). You can select an automatic or manual reset. If you select Automatic reset, the trip 0:00 counter will be reset automatically when the... -
Page 21: Lighting
- Hold the pressed for 3 seconds. - Use the to go to the Functions FUNCTIONS menu. - Use the to go right. Trip counter Sound - Use the ( and) to go to Sound. Lighting - Again press the Automatic charging - Select the required option using - Again press the... -
Page 22: 3.8.6.1 Charging A Telephone Via The Front Light
- Hold the pressed for 3 seconds. - Use the to go to the Functions FUNCTIONS menu. - Use the to go right. Trip counter - Use the ( and) to go to Lighting. Sound Lighting - Again press the Automatic charging - Select the required option using - Again press the... -
Page 23: Automatic Charging
3.8.7 Automatic charging The 'automatic charging' function only works on e-bikes with a rear wheel motor. The e-bike will automatically generate energy when pressure is not applied to the pedals. This makes sure that the battery pack can be charged while cycling. -
Page 24: Calibration
3.8.8 Calibration The 'calibrate' function is only displayed on e-bikes with a front- or rear wheel motor. If the assistance reduces after a time, the electronics may have to be calibrated. 1. Position yourself next to the bike. 2. Do not apply pressure on the pedals. MAINTENANCE 3. -
Page 25: Display Brandspecific
Display brand specific This chapter is about the brand specific display. That brand is probably Batavus, Ghost, Hercules, Koga or Sparta. Chapter 3 is about the display with ION on it. Removing and fixing Removing: Press the button (A) on the bottom side and remove the display (B) from the display holder (C). -
Page 26: Overview Of Buttons And Indications
Overview of buttons and indications 4.3.1 Display A Present speed B Peddling assistance level C Battery pack charge level km/h D Lighting indicator E Variable indicator xxxxxxxxxxxxx F Variable indictor description ° 13.82km G Temperature/Time H View Trip 1/Trip 2 Average speed indicator J Frost symbol 4.3.2... -
Page 27: Set The Support
Set the support Press the up (L) or down (N) button to set the support (B). Ride programme: 1. ECO 2. CRUISE 1 00% k m /h 3. TOUR ° 0 . 0 0 km 4. SPORT 5. POWER... -
Page 28: Menu Overview
Menu overview Settings General Time 24hours/12hours 3sec hh:mm (set) Back ..(set: 10 - Contrast 1sec Backlight ..(set:10-100) View Language English Nederlands Controlunit Deutsch Francais Distance Kilometers Miles Temperature Celcius Fahrenheit Extra info Time see §4.7.1 Temperature Avg. speed Indicator o see §4.7.2 Indicator on Functions... -
Page 29: Menu Setting Explanation
Menu setting explanation 4.7.1 Extra information With this option you can indicate whether you want to see extra information in the 10 0 % display. The chosen option is shown as a k m/h standard at the bottom left of the display. If you select Time, the time will be 14. -
Page 30: Indicator Average Speed
4.7.2 Indicator Average speed The indicator for average speed indicates, when cycling, whether the current speed is above or below the average speed of the ride. Arrow upwards means: current speed is above the average speed of the ride. 1 0 0% k m /h Av erage s peed 1 4 .1 2... -
Page 31: Lighting
4.7.3 Lighting You can set whether you wish the lights to be switched on automatically or whether you wish to do this manually under Lighting. If you select Auto, the bicycle lighting will be switched on and off automatically. A light sensor will continuously measure the quantity of light and will switch the lights on and off based on this. - Page 32 Turning on automatic charging You can turn on automatic charging by selecting (in this order) Functions, Auto AUTO CHAR GE Charge and Manual or Automatic in the O ff display menu. The selected menu setting Manual Aut o will apply until you change it again in the display menu.
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Page 33: Calibration
5 0 % 5 0% km / h k m/h A u t o ch a r g e o n A uto c harge off 14 :2 2 2 0.0 km /h 14: 22 2 0.0km/ h When automatic charging is activated and no pressure is being exerted on the pedals, the battery pack will be recharged automatically. When charging takes place, you will feel a slight resistance against the motor. -
Page 34: View Options
View options By briefly pressing the MODE button, you decide what you want to show at the bottom right of the display. All possible display options are briefly explained below. 4.8.1 Time / Temperature With menu settings you can select whether want to see Time, Temperature or nothing as a standard at the bottom left of the display (see § 4.7.1). The non-selected option(s) will then be placed automatically under display options. -
Page 35: Maximum Speed
4.8.5 Maximum speed Maximum speed measured over the 10 0 % cycled distance. k m/h For resetting the “Maximum speed” M ax im um s peed see in 4.8.8. 1 4 .1 3 2 5 . 9 km /h 4.8.6 Total distance 10 0 % Total distance measured from the moment k m/h that you start cycling. - Page 36 2 hours. Trip 1 can also be reset manually by keeping the set button pressed for a long time. You can only reset Trip 2 manually by keeping the set button pressed for a long time.
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Page 37: Range Indication Table
Range indication table The range indicates how many kilometres one can ride with a fully-charged battery pack. In the case of a riding program with low support (Eco, for example), you have to ‘pedal more’, with the result that you demand less energy from the e-bike and the battery pack’s charge will last for longer. By contrast, with a high level of support (for example, Power), the e-bike will use up more energy, with the result that the battery pack’s charge will not last as long. - Page 38 XHP rear wheel motor (50 Nm) Eco (km) Cruise (km) Tour (km) Sport (km) Power (km) Battery pack 317 Wh 418 Wh 522 Wh 612 Wh Middle motor (80 Nm) * Eco (km) Cruise (km) Tour (km) Sport (km) Power (km) Battery pack 317 Wh...
- Page 39 The range depends on various factors and is influenced by the following: • Capacity (Ah) and voltage (V) of the battery pack; • Pedal assistance level; • Pedal assistance mode or riding program, ask your dealer about the possibilities; • Ambient temperature; • Wind force; • Tyre pressure (at least 4 bar); •...
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Page 40: Throttle
Throttle Throttle The throttle (B) can be used as soon as the assistance has been switched on. You can accelerate by turning the throttle toward you. When using it for the first time, try the throttle carefully so as to become familiar with the power generated by the throttle. A Control unit B Throttle The control unit and throttle can be installed both on the left or right. -
Page 41: Parking Assistance
P. This position can be reached in the same way as you change your position (up and down button). Before the first position you'll find position 0 (off) and before that you'll find position P. Display ION The parking assistance can be used as soon as the e-bike has been switched on**. By turning the throttle toward you in the 1, 2, 3, 4 or 5 position, you will get a boost and you can use the parking assistance. -
Page 42: Technical Data
Technical data Weight and performance 300 Wh series 400 Wh series 500 Wh series 600 Wh series Capacity (Ah) 11.6 14.5 Weight of battery pack (kg) Maximum power (W) Charging time 80% (hrs) Charging time 100% (hrs) Voltage (V) Energy (Wh) Temperature limits for battery cells Status Minimum [°C] Maximum [°C]... -
Page 43: Diagnosis Messages
Diagnosis messages Indication on the display Contact your dealer shop if the message is not listed in the manual. FAILURE Contact dealer Do not remove the rear wheel. This may affect the performance of the bicycle. Message Diagnosis Solution Battery pack flat Charge the battery pack. - Page 44 Message Diagnosis Solution Calibrate by holding the Constant activity of the light button pressed for 5 power sensor seconds. Wait until the battery pack Battery pack outside is within the temperature the temperature range range. The charging will then automatically continue. Contact your dealer for Service needed the planned maintenance...
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Page 45: Service
Message Diagnosis Solution Check the speed sensor and magnet in the rear wheel, 'Check speed Problem with speed also see §7.4. Problem not sensor' sensor solved? Then contact your dealer. Problem with speed Check that the speed sensor measurement is correctly connected. Shift sensor disabled. -
Page 46: Use Of Other Displays
Use of other displays The display acts as an immobilizer and, therefore, you cannot install of fully use every display on your e-bike. E-0014 A unique code has been saved on your display that matches the related e-bike. If you want to switch on the assistance or lights, the system will check whether the display and the bike form a unit. -
Page 47: Shift Sensor
See appended image. This, however, may vary per bike model. The words 'ION Smart Shift Sensor' are stated on the sensor. If there is a defect in the shift sensor, message ‘E59 Shift sensor disabled’ will appear on your display. This message will only be displayed once until the system has been switched off and on. -
Page 48: Warranty Conditions And Legal Requirements
Warranty conditions and legal requirements Guarantee conditions The following guarantee conditions supplement the applicable legal rights. When does the guarantee apply? The supplier of the battery pack will give a guarantee for any material or construction faults concerning the battery pack if the following condition is met: * Y ou only have a right to the guarantee if you can provide a certificate of guarantee or a receipt. - Page 49 The e-bike is an EPAC (Electrically Power Assisted Cycle) in accordance with EN15194. Compliance The manufacturer of your e-bike declares that the product meets all requirements and other relevant provisions of directives 2004/108/EC and 2006/42/EC. The declaration of compliance is attachted to the e-bike. Environment We recommend that you return a faulty bicycle battery pack to your dealer in accordance with the environmental regulations...
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