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Thule Big Mouth Rack-Pack 899xt Installation Instructions

Thule Big Mouth Rack-Pack 899xt Installation Instructions

Thule big mouth rack-pack installation instruction

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THULE RACK GUIDELINES
When using Thule Load Carriers and accessories, the user must understand the pre-
cautions. The points listed below will assist you in using the rack system and will
encourage safety.
I For quality fits and safety, use only the recommended rack or accessory as
stated in Thule's current Fit Guide. Do not assume a rack will fit, always check
the current Fit Guide when obtaining a new vehicle. Use only Thule accessories
on Thule Load Carriers. Using other brands will void your warranty.
I Do not carry more than 75 kg (165 lbs.) on Thule Load Carriers. Thule Load
Carriers do not increase gutter or roof strength. Thule can not warranty loads
that exceed this limit. Total load = cargo weight plus weight of accessories
used to carry cargo.
I Always make sure car doors are open when mounting a roof rack system.
Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tight-
ened and locked before every trip. Knobs, bolts, screws, straps, and locks must
be periodically inspected for signs of wear, corrosion, and fatigue. Check your
load at stops during the trip to ensure continued fastening security.
I Check local and state laws governing projection of objects beyond the width of
a vehicle. Be aware of the width and height of your cargo since low clearance
branches, bridges, and parking garages can affect the load. All cargo will
affect the vehicle's driving behavior. Never drive with any lock, knob or rack
in an open or unlocked position. All long loads such as, but not limited to, sail-
boards, surfboards, kayaks, canoes, and lumber must be tied down front and
rear to the bumpers or tow hooks of the vehicle.
I Remove your Thule rack and accessories when they are not in use and before
entering automatic car washes. Do not attach Thule rack to vinyl tops, T-tops
or fiberglass tops or to vehicles not listed in the current Fit Guide.
I All locks must be turned and moved periodically to ensure smooth operation.
Use graphite or dry lubricant to help this. Thule locks are designed to deter
vandalism and theft. Remove valuable gear if your vehicle is unattended for
an extended period. Place at least one key in the glove compartment.
Replacement keys are available only through your Thule dealer.
I For safety to your vehicle and rack system, obey all posted speed limits and
traffic cautions. Adapt your speed to the conditions of the road and the load
being carried.
I Do not use Thule load carriers and accessories for purposes other than those
for which they were designed. Do not exceed their carrying capacity. Failure to
follow these guidelines or the product's instructions will void the warranty.
I Consult with your Thule dealer if you have any questions regarding the opera-
tions and limits of Thule products. Review all instructions and warranty infor-
mation carefully.
THULE U.S.A., 42 SILVERMINE RD.
SEYMOUR CT 06483
501-5318
®
899xt Big Mouth
#
P A R T S I N C L U D E D
A
G
W
J
X
R
Y
D
F
E
U
part
description
A
upright carrier
B
wheel strap
C
road bike adapter
D
Lever
E
Barrel Nut
F
L-Clamp
G
T-Bolt
H
hex key
I
end cap
J
wheel tray
K
carriage bolt
L
rectangular washer
M
square bar clamp-on
N
top mounting clamp*
O
bottom mounting clamp*
P
hex nut*
Q
tamper proof screw M6*
R
load bar
S
rubber pad*
T
tamper proof wrench*
U
square head bolt*
V
spacer*
W
lock cylinder*
X
locking key*
Y
change key
* NOTE: Parts included for attaching additional bike carrier
MAXIMUM CAPACITY 2 BIKES
Not recommended for '00- Ford Excursion.
For attachment to '00 - Nissan Xterra and '00 - Nissan Frontier Crew Cab use longer bolts in part bag
#753-2756 (NOT INCLUDED IN #889) available from local Thule dealer.

INSTALLATION INSTRUCTIONS

Rack-Pack
I
B
M
C
N
Q
H
S
P
O
part#
753-2390
753-2715
853-1405
853-3506
853-0446
853-2087
853-2040
853-0930
853-1436
853-1402-56
915-0625-11
853-2154
853-2156
853-5267
853-5268
936-0600-11
853-5269
853-0182-35
853-5293
853-5270
853-2089
853-5284
K
L
U
T
V
qty
1
2
2
2
2
2
2
1
2
1
2
2
2
4
4
12
8
1
1
1
2
2
2
2
1

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Summary of Contents for Thule Big Mouth Rack-Pack 899xt

  • Page 1: Installation Instructions

    Thule Load Carriers. Using other brands will void your warranty. I Do not carry more than 75 kg (165 lbs.) on Thule Load Carriers. Thule Load Carriers do not increase gutter or roof strength. Thule can not warranty loads that exceed this limit.
  • Page 2 PREASSEMBLY • Assemble bolts, square washers, and clamp-ons. • Attach clamp-ons to • Ribs on bar face up. 21” minimum • Thread top mounting clamps onto bolts. Do not overtighten. • Apply rubber pads to bottom mounting clamp. • Assemble bolts and included load bar.
  • Page 3 CARRIER INSTALLATION • Slide T bolt into channel under wheel tray. • Buckle on same side as lock. • Loosly thread top mounting clamp and spacer onto rear of tray. • Align endcap tabs. • Snap onto tray. ATTACH TO RACK •...
  • Page 4 I Only compatible with #589, #599xt, and #525 carriers. I Due to their wind resistance, it is not recommended to carry disk wheels or wheels with covers on Thule bike or wheel carriers. I Failure to properly install, adjust, use, and maintain the quick release mecha- nism on this carrier may result in damage to the vehicle and bike as well as serious personal injury.