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Horizon Fitness QC-S300 Manual

Table top collator
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COLLATOR
COLLATOR
Important Information
• This manual is designed to help you to install, operate and maintain the QC-S300 Table
Top Collator. Please read and understand this manual, and keep it in a safe and
convenient place.
• Do not operate the QC-S300 until you have read and understood the instructions in this
manual.
• Horizon International Inc. shall not be liable for incidental consequential damages
resulting from: improper or inadequate maintenance by the customer, unauthorized
modification or misuse, or operation outside of the environmental specifications for the
product.
• Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are
subject to change without prior notice and without our legal obligation.
• All rights are reserved. No part of this manual may be photocopied, reproduced or
translated into another language without the prior written consent of Horizon
International Inc.
051008/QCS300/00E/TI,HS
Table Top Collator
QC-S300
UM201096-00
I

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Summary of Contents for Horizon Fitness QC-S300

  • Page 1 COLLATOR COLLATOR Important Information • This manual is designed to help you to install, operate and maintain the QC-S300 Table Top Collator. Please read and understand this manual, and keep it in a safe and convenient place. • Do not operate the QC-S300 until you have read and understood the instructions in this manual.
  • Page 2 Safety Precautions Safety precautions are indicated in this manual as follows: The term WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. The term CAUTION indicates a potentially hazardous situation which, if not avoided, may result in serious injury, or damage to the machine.
  • Page 3 Do not install the QC-S300 near any device which produces strong magnetic fields. Do not install the QC-S300 in a location which is dusty. This can cause a fire or an electrical shock. Do not install the QC-S300 in an unstable floor surface. This may allow the QC-S300 to fall over, and this can cause severe personal injury.
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  • Page 5: Table Of Contents

    Control Panel Description •••••••••••••••••••••••••••••••••••••••••••••••••••• 45 Accessories and Consumable Parts ••••••••••••••••••••••••••••••••••••••• 48 CT-S30 Delivery Unit for Side Stapling ••••••••••••••••••••••••••••••••••• 50 How to Install a Single QC-S300 Collator •••••••••••••••••••••••••••••••• 53 Installation Instructions How to Install Multiple QC-S300F Collators ••••••••••••••••••••••••••••• 55 (For Service) How to Install the CT-S30 Delivery Unit for Side Stapling •••••••••••...
  • Page 6 Quick Guide Initial Screen Power Switch: On Page 9 Load Sheets 10th Page 5 Set Receiving Tray Page 7 Enter Settings on Control Panel Page 9 Press Once The bins lift. Page 9 Press Again Test Collating (1 set) Machine remembers sheet size, thickness, and number of bins Offset Receiving...
  • Page 7 Function Settings: Initial Screen Refer to page 45 for control panel description. Finisher/Stacker Select Page 24 Select the finisher or stacker. Receiving mode Page 7 and 8 Select the receiving mode (offset/straight) for the receiving tray. Double Cycle Page 23 Turn this on to divide the tower(s) into two sections.
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  • Page 9 Start Collating This section explains how to prepare the collator and perform basic operation procedures. ••••••••••••••••••••••••• 5 How to Load the Sheets in the Bins ••••••••••••••••••••••••••••••• 7 How to Set the Receiving Tray •••••••••••••••••••••••••••••••• 9 How to Start or Stop Collating...

  • Page 10: How To Load The Sheets In The Bins

    How to Load the Sheets in the Bins Load sheets into the bins. Refer to the Additional Information for tips of loading the sheets. Load the sheets in the bins. Maximum 28 mm • Load sheets as shown in the illustration to the left. (1.1"...
  • Page 11 Additional Information: Sheet Loading Direction Feed From Short Edge Feed From Long Edge Usually, load the sheets so they feed from the short edge. A4 (8.5" x 11") • A4 (8.5” x 11”) size sheets can be collated as shown in A5 (5.5"...

  • Page 12: How To Set The Receiving Tray

    How to Set the Receiving Tray The positions of the guides and backstop on the receiving tray depend on the receiving mode and the sheet size. There are two ways to stack the collated sheets on the receiving tray. Select “offset receiving” or “straight receiving.” Offset Receiving Rear Guides Move the rear guides to the far side of the...
  • Page 13 In straight receiving mode, the collated sets are arranged in a straight stack on the receiving tray, without any offsetting. Straight Receiving Rear Guides Move the rear guides toward the near side of the receiving tray. Receiving Tray 2109620202A1 For standard size sheets (except for A5 / 5.5" x 8.5"): Set the backstop and the front guide.

  • Page 14: How To Start Or Stop Collating

    How to Start or Stop Collating At this point, the mechanical setup for the collating operation is complete. Make the function settings on the control panel and start the collating operation. Initial Screen Turn on the power switch. • The Initial screen appears on the LCD display. 2109620301A1 Initial Screen Double Cycle...
  • Page 15 Check the collated set. • Count the number and check the page order of the set on the receiving tray. If a sheet is missing or the page order is not correct, press the Check button again to confirm the number and the page order of the collated set.
  • Page 16 Collating a Preset Number of Sets Initial Screen Double Cycle Double Feed Detect Turn on the necessary functions. • Touch the upper tab on the display screen to change the type of display and turn on the necessary functions. • Tab Insertion Function (Refer to page 15) Finisher/Stacker Select •...
  • Page 17 Press the Check button again. • One set of sheets will be collated and delivered to the receiving tray. • During this check, the machine saves the sheet size, sheet thickness, and the number of bins used. Press again. 2109620301D1 Check the collated set.
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  • Page 19 Advanced Setup This section explains how to collate sheets using the preset function, and how to set up for different types of sheets. Tab Insertion Function••••••••••••••••••••••••••••••••••••••••••••• 15 Preset Tab Insertion Function •••••••••••••••••••••••••••••••••••••17 How to Load and Stack Folded Sheet•••••••••••••••••••••••••• 19 How to Load and Stack Non-Standard Size Sheets •••••••••...

  • Page 20: Tab Insertion Function

    Tab Insertion Function Definition: Tab Sheets - There are colored sheets which are inserted to mark a certain number of sets. The tab insertion function makes it easier to count the sets. In this example, we will insert a tab sheet after every five collated sets. Enter Tab Sheets Tab Sheets...
  • Page 21 Press “Ent” (Enter). Press • The preset number (“5”) appears on the Initial screen. Important • If the main power is turned off, the number stored for this function is cleared. 2109630101E1 Press the Check button twice. • Press the Check button twice and check the collated set.

  • Page 22: Preset Tab Insertion Function

    Preset Tab Insertion Function This section explains how to use the tab insertion function and preset stop function together. In this example, we will insert a tab sheet after every 5 sets (=1 block), and stop collating when 10 blocks of sets are complete, making 50 collated sets. Enter Tab Sheets Tab Sheets...
  • Page 23 Press the lower numeric key icon. • Press the lower numeric key icon. Using the Numeric Keypad screen, enter the number of blocks you want. Example: Enter “10” using the Numeric Key- Press pad screen. • The collating operation stops after the machine has col- lated 10 blocks (50 sets).

  • Page 24: How To Load And Stack Folded Sheet

    How to Load and Stack Folded Sheets This section explains how to load folded sheets into the bins. Single Fold Load the folded sheets into the bins. • Crease the folded edges completely. • Load single-folded sheets so that the folded edges are against the feed rollers.
  • Page 25 Offset Receiving Straight Receiving Folded Sheet Size: Non-standard Stacking Area: Stacking Area: Width x Length: 180 x 175 mm Width x Length: 138 x 175 mm • Offset Receiving (5.5" x 6.9") or more (7.1" x 6.9") or more (1) First, position the backstop. The set the front guides Width x Length: 300 x 432 mm Width x Length: 305 x 432 mm (12.0"...

  • Page 26: How To Load And Stack Non-Standard Size Sheets

    How to Load and Stack Non-Standard Size Sheets This section explains how to load A4 (8.5” X 11”) size sheets for feeding along the long edge, and how to load non-stan- dard size sheets for feeding along the short edge. When feeding A4 size sheets along the long edge: Load the sheets in the bins.
  • Page 27 When feeding non-standard size sheets on either the short or long edge: Load the sheets into the bins. • Load the sheets into the bins in the position shown in the illustration to the left. • If the long edge of the sheet is 420 mm (16.5") or more, pull out the bin support.

  • Page 28: How To Load Sheets For Double Cycle Collating

    How to Load Sheets for Double Cycle Collating The double cycle function enables you to divide the collator to two sections. While feeding from either section, you can load sheets into the other section. This allows you to continue the collating operation without stopping the collator. Prepare for the collating operation with the double cycle function.

  • Page 29: How To Staple Collated Sheets Using The Stapler

    How to Staple Collated Sheets The collated sets can be stapled by connecting the finisher to the collator. Prepare for the collating operation using the finisher. 1) Load the sheets. Refer to the instructions at the bot- Top (1st) tom of this page. (Load the sheets as shown in the illustration.
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  • Page 31: Troubleshooting

    Troubleshooting This section explains how to correct some simple problems and how to maintain the collator. Error Icon Appears: Double Feed •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 27 Misfeed••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 28 Sheet Jam ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 29 No Sheets ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 30 Receiving Tray Full •••••••••••••••••••••••••••••••••••••••••••••••• 30 Transport Door Open •••••••••••••••••••••••••••••••••••••••••••••• 31 Optional Module Error•••••••••••••••••••••••••••••••••••••••••••••...

  • Page 32: Error Icon Appears

    Error Icon Appears: Double Feed Double Feed: Two or more sheets are fed at a time. The sheets are not loaded in the bins correctly: Check Causes and Remedies Page Check whether the Load the sheets correctly. Page 5,6 sheets are loaded cor- rectly.

  • Page 33: Misfeed

    Error Icon Appears: Misfeed Misfeed: No sheets are fed. The sheets are not loaded in the bins correctly: Check Causes and Remedies Page Load the sheets correctly. Check whether the Page 5, 6 sheets are loaded cor- rectly. 2109640101A1 If misfeeding occurs frequently even though the sheets are loaded correctly: Check Causes and Remedies Page...

  • Page 34: Sheet Jam

    Error Icon Appears: Sheet Jam Sheet Jam: Jamming occurs inside the collator. Check Causes and Remedies Page A sheet is jammed in the Open the transport door and remove the transport section. jammed sheets. 2109640103A1 Check Open the transport door and remove the whether paper paper chips.

  • Page 35: No Sheets

    Error Icon Appears: No Sheets, Receiving Tray Full No Sheets: Sheets from one of the bins run out. Check Causes and Remedies Page There are no sheets in Load more sheets in the empty bin. Page 5,6 one of the bins being used.

  • Page 36: Error Icon Appears

    Error Icon Appears: Transport Door Open, Optional Module Error Transport Door Open: The transport section door is opened Check Causes and Remedies Page Check whether the Close the transport door completely. transport door is open. 2109640103G1 Optional Module Error: There is a problem with the stapler connected to the collator.

  • Page 37: Trouble

    Trouble: Poor Arrangement of Sheets Poor Arrangement of Sheets Check Causes and Remedies Page The sheets in the bins Fan and stack the sheets correctly before load- Page 5 are not stacked cor- ing them into the bins. rectly. 2109640103D1 Check whether the Check the sheets in the bins and remove any sheets are bent or...

  • Page 38: Operating Problems

    Trouble: Operating Problems Problem with Collator: If collating stops while the machine is running. Check Causes and Remedies Page Check whether the Check the setting for the number of collated Page 17 number of collated sets sets. To do continuous collating, turn off the has been set.

  • Page 39: Problems With Ct-S30 Delivery Unit For Side Stapling

    Trouble: CT-S30 Delivery Unit for Side Stapling If the collated sheets stop in the delivery unit, or slow down for side stapling: Check Causes and Remedies Page The power cord for the Connect the power cord for the CT-S30 to the CT-S30 is not connected collator.

  • Page 40: Maintenance

    Turn off the main power switch and unplug the power cord whenever a feed roller is cleaned or replaced. Turn off the power switch • Turn off the main power switch for the QC-S300 and unplug the power cord. 2109640201A1 Remove the roller shaft.
  • Page 41 Turn off the main power switch and unplug the power cord whenever the feed roller is cleaned or replaced. Turn off the power switch. • Turn off the main power switch for the QC-S300 and unplug the power cord. 2109640201A1 Remove the roller shaft.

  • Page 42: Friction Pads

    Turn off the main power switch and unplug the power cord whenever a friction pad is cleaned or replaced. Turn off the power switch • Turn off the main power switch for the QC-S300 and unplug the power cord. 2109640201A1 Friction Pad Remove the roller shaft.

  • Page 43: Double Feed Detect Sensor

    Turn off the main power switch and unplug the power cord whenever the double feed detect sensor is cleaned or replaced. Turn off the power switch • Turn off the main power switch on the QC-S300 and unplug the power cord. 2109640201A1 Feed Section Clean the double feed detect sensor.

  • Page 44: Transport Rollers And Transport Belt

    Turn off the main power switch and unplug the power cord whenever the transport rollers are cleaned. Turn off the power switch • Turn off the main power switch on the QC-S300 and unplug the power cord. 2109640201A1 Open the transport door.

  • Page 45: Receiving Tray Full Detect Sensor

    Turn off the power switch • Turn off the main power switch on the QC-S300 and unplug the power cord. 2109640201A1 Clean the receiving tray full detect sensor Rear of Machine on the rear of the machine.

  • Page 46: Ct-S30 Delivery Unit For Side Stapling

    Maintenance: CT-S30 Delivery Unit for Side Stapling If the delivery guides are dirty, the collated sheets may stop or move slowly in the delivery unit for the side stapler. Frequency: Once every 6 months Cleaning the CT-S30 WARNING If the delivery gates are dirty, the collated sheets may stop or move slowly in the delivery unit for side stapling.
  • Page 47 Appendix This chapter includes some useful informations about the QC-S300. ••••••••••••••••••••••••••••••••••••••••••••••••43 Specifications •••••••••••••••••••••••••••••••••••••••••44 Collator Description •••••••••••••••••••••••••••••••••••45 Control Panel Description ••••••••••••••••••••••••49 Accessories and Consumable Parts •••••••••••••••••••••51 CT-S30 Delivery Unit for Side Stapling...

  • Page 48: Specifications

    Other Functions: Energy Saving Mode (The machine goes into this mode after a preset time) Voltage/Frequency QC-S300: 100VAC 50 Hz /60 Hz 1.5/1.6A 115VAC 60 Hz 1.4A, 230VAC 50 Hz/60 Hz 0.7/0.8A QC-S300F: 100VAC 50 Hz /60 Hz 1.8/1.7A 115VAC 60 Hz 1.8A, 230VAC 50/60 Hz 0.9A...

  • Page 49: Collator Description

    Feeding Pressure Adjusting Block, Power Switch, Backstop, Front Guide, Rear Guide, Friction Pad Pressure Adjusting Lever, Feed Roller, Support Bin, Friction Pad Collator Description Feed Pressure Adjusting Blocks (both sides) LCD Display (Touch Panel) Pressure: Normal Pressure: Strong 1 through 10 Front Guide Support Roller Feed Roller Rear Guide...

  • Page 50: Control Panel Description

    Description of Initial Screen Power On Initial Screen When the power is turned on, "QC-S300" appears on the LCD touch panel, then the Initial screen appears. The Initial screen includes two sub-screens. Press a tab at the top of the screen to change the screen display.
  • Page 51 Control Panel Description Description of Current Settings Screen and Information Screen Initial Screen Current Settings Screen This screen shows the current settings for the machine. Confirm the settings before operating the collator. After confirming the settings, press OK to display the Press Initial screen.
  • Page 52 Control Panel Description Description of Error Screen Error Screen If an error occurs during the collating operation, the Error screen appears and the machine stops. The Error icon shows the cause of the error. Correct the problem and press the Error Screen OK button to return to the Initial screen.

  • Page 53: Accessories And Consumable Parts

    Accessories and Consumable Parts (QC-S300) Accessories Power Cord with Adaptor 1 pc Operation Manual 1 pc Bin (M154158) 10 pcs (4007736) 2109640304B1 2109640304C1 2109640304A1 Support Stopper (M154218) 1 pc Brush (4000972) 1 pc Rubber Cleaner (XPF-111) 1 pc 2109640304F1 2109640304E1...
  • Page 54 Accessories for QC-S300F Accessories　 Power Cord with Adaptor 1 pc Operation Manual 1 pc Bin (M154158) 10 pcs (4007736) 2109640304B1 2109640304C1 2109640304A1 Rubber Cleaner (XPF-111) 1 pc Brush (4000972) 1 pc 2109640304E1 2109640304F1...

  • Page 55: Ct-S30 Delivery Unit For Side Stapling

    CT-S30 Delivery Unit for Side Stapling CT-S30 Delivery Unit for Side Stapling • The CT-S30 can be attached to the delivery section of the QC-S300F. It delivers the sheets from the QC-S300F to the stapler smoothly. CT-S30 Delivery Unit for Side Stapling 2109640305A1 Sheet Flow Feed...
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  • Page 57 This page includes installation instructions for the machine. These instructions should only be used by trained service technicians......... 53 How to Install a Single QC-S300 Collator Stand-Alone Unit: QC-S300 Installation Space in mm (inches): 960 (37.8”) x 580 (22.9”) x 1,033 (40.7”) Optional Table: MT-100 ......

  • Page 58: How To Install A Single Qc-S300 Collator

    MT-100 table. Attach the plastic feet used with the optional MT-100 table using the mounting screws. 2109650101A1 Width: Narrow (2) Place the QC-S300 on the MT-100 table so that the Width: Wide feet on the QC-S300 fit into the holes on the MT- 100.
  • Page 59 How to Install a Single QC-S300 Collator Attach the bin shelves, beginning from the bottom, by following the steps below. (1) On the drive side of each bin shelf, an arm fits under a pin inside the machine. A pin on the bin shelf fits into a notch in the frame of the machine.

  • Page 60: How To Install Multiple Qc-S300F Collators

    How to Install Multiple QC-S300F Collators Accessory Check (QC-S300F) Upper Conveyor 1 pc Middle Conveyor 1 pc Lower Conveyor 1 pc 2109650201B1 2109650201A1 2109650201C1 Gear (M092610) Solenoid Connector 1 pc Support Guide (l154294) 1 pc Clevis Pin 1 pc each 2109650201F1 2109650201D1 2109650201E1...
  • Page 61 Optional Table: MT-100 WARNING * If you are installing QC-S300F on any table except • Do not install the QC-S300 on an unstable the MT-100, choose a stable table which can sup- floor. The machine may fall over. The port at least 80 kg (176 lb).
  • Page 62 How to Install Multiple QC-S300F Collators Install the conveyors on the QC-S300F. Rear Cover Preparation for Multiple QC-S300F Collators (1) Remove the rear cover from the unit. QC-S300F 2109650202C1 (2) Remove the three screws and the gear cover. QC-S300F Gear Cover 2109650202D1 Install the lower conveyor on the QC-S300F (1) Remove the two locking screws on the bottom of...
  • Page 63 How to Install Multiple QC-S300F Collators (2) Insert the end of the drive shaft on middle con- veyor into a hole on the rear frame. Drive Shaft 2109650202H1 (3) Insert the end of shaft into a cutout in the front frame.
  • Page 64 (1) Insert the four pins on the upper conveyor into the U-shaped cutouts on the middle conveyor. U-shaped Cutout 2109650202M1 Connecting the QC-S300 and the QC-S300F Rear Cover (1) Attach the rear cover on the QC-S300F using two screws. QC-S300F...
  • Page 65 Wiring Between the QC-S300 and the QC- Support Guide S300F Ground (1) Remove a screw and the left receptacle cover on the rear of the QC-S300. Mount the ground of sup- port guide next to the connector using a screw. Left Receptacle Cover Washer...
  • Page 66 How to Install Multiple QC-S300F Collators Attach the bin shelves, beginning at the bottom by following the steps below. (1) On the drive side of each bin shelf, an arm fits under a pin inside the machine. A pin on the bin shelf fits into a notch in the frame of the machine.

  • Page 67: How To Install The Ct-S30 Delivery Unit For Side Stapling

    How to Install the CT-S30 Delivery Unit for Side Stapling Installing the CT-S30 Delivery Unit for Side Stapling WARNING • Turn off the power switches for both the col- lator and the stapler, and unplug the power cords on both machines before beginning this installation.
  • Page 68 How to Install the CT-S30 Delivery Unit for the Side Stapling (4) Remove the covers on both sides by removing the two upper screws and loosening the lower two screws. 2109650301E1 (5) Adjust the angle of the lower delivery guide so Lower Delivery Guide Jog Guide that the gap between the lower delivery guide and...
  • Page 69 Index ......48 .... 32 Accessories Poor Arrangement of Sheets ......44 Power Switch ....46 Present Setting Screen ... 17 Preset Tab Insertion Function ......44 Backstop ......44 Rear Guide ....48 Consumable Parts ... 45 Receiving Mode Select Button .......
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