Front Wheel; Front Fender - Yamaha VMX17YB 2009 Assembly Manual

1. FRONT WHEEL

J
35
8
8
7
H
81
5
I
21
6
6
6
I
C
2
1
3
F
F
A,E
1 Front wheel
2 Collar
Front wheel sensor hous-
3
ing
4 Front wheel axle
5 Front wheel axle bolt
6 Front wheel axle pinch bolt
7 Front brake caliper
8 Flange bolt
Front wheel sensor lead
9
holder
10 Flange bolt
11 Front wheel sensor
12 Hexagon socket bolt
A: Clean the brake discs.
B: Clean the front wheel axle.
C: Clean the collar.
D: Clean the front wheel sensor housing.
E:
Take care not to get grease on the brake discs or inner sur-
face of the brake pads. If you do so, clean using a rag damp-
ened with a solvent. Foreign material on braking surface
may cause impaired braking action.
F: Lift the front wheel and install the front wheel axle. Be sure
the arrow on the tire is pointed in the rotating direction.
• Keep magnets (including magnetic pick-up tools, magnet-
ic screwdrivers, etc.) away from the wheel sensor rotor.
• Do not drop the wheel sensor rotor or subject it to shocks.
• If any solvent gets on the wheel sensor rotor, wipe it off im-
mediately.
J
35
8
8
G
7
B
4
21
K
9
10 L
7
11 M
7
D 12
1 S
1 V d = 22 (0.87)
1 C
1
*
d = 14 (0.55), L =
1
*
23 (0.91)
d = 8 (0.31), L = 45
4
*
(1.77)
2
*
d = 10 (0.39), L =
4 *
71 (2.8)
1 V
d = 6 (0.24), L = 12
1 V
(0.47)
1 V
d = 6 (0.24), L = 14
1 V
(0.55)
Do not depress the brake lever when the calipers are off the
brake discs.
G: Make sure that the slot in the front wheel sensor housing is
aligned with the stopper on the front fork outer tube.
H: Apply the light coat of grease to the contact surface of the
bolt. Tighten the front wheel axle bolt to specification.
Front wheel axle bolt
81 Nm (8.1 m•kg, 59 ft•lb)
Before tightening the pinch bolt, stroke the front forks sev-
eral times to make sure of proper fork operation.
I: Tighten the axle pinch bolts to specification.
Front wheel axle pinch bolt
21 Nm (2.1 m•kg, 15 ft•lb)
Refer to "TIGHTENING TORQUE".
J: Tighten the front brake caliper bolts to specification.
Front brake caliper bolt
35 Nm (3.5 m•kg, 25 ft•lb)
K: Make sure that the "UP" mark on the holder is pointed up-
ward as indicated by the arrow, with the mark facing inward.
L: Tighten the bolt to specification.
Bolt
7 Nm (0.7 m•kg, 5.1 ft•lb)
M: Tighten the front wheel sensor bolt to specification.
Front wheel sensor bolt
7 Nm (0.7 m•kg, 5.1 ft•lb)
To route the front wheel sensor lead, refer to "CABLE ROUT-
ING".

2. FRONT FENDER

8
7
C
10
8
F
G
10
13
12
3
4
2
1
-6-
A,B
10
6
5
6
C
10
8
8
9
A,B
13
C
10
7
10
9
11
E
10
D
5
6
6
10
8
8
C
10