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Johnson Controls System 450 Series Installation Instructions Manual

Johnson Controls System 450 Series Installation Instructions Manual

Control modules with analog outputs

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System 450™ Series Control Modules with Analog Outputs
Installation Instructions
C450CPN-1
C450CQN-1
Application
IMPORTANT: Use this System 450 Series Control
Module with Analog Output only as an operating
control. Where failure or malfunction of the System
450 control module could lead to personal injury or
property damage to the controlled equipment or
other property, additional precautions must be
designed into the control system. Incorporate and
maintain other devices, such as supervisory or
alarm systems or safety or limit controls, intended to
warn of or protect against failure or malfunction of
the System 450 control module.
System 450 is a family of modular, digital electronic
controls that is easily assembled and set up to provide
reliable temperature, pressure, and humidity control for
a wide variety of Heating, Air Conditioning, Ventilation,
and Refrigeration (HVACR), and commercial/industrial
process applications.
The System 450 Series allows you to configure custom
application-specific control systems with up to three
input sensors and ten (relay and/or analog) outputs,
including control systems that can monitor and control
temperature, pressure, and humidity applications
simultaneously.
You can easily install and quickly configure a
stand-alone System 450 control module and sensor in
the field as a replacement control for almost any
temperature, pressure, and humidity control.
C450CxN-1 models are analog output control modules
with Liquid Crystal Display (LCD) and four-button touch
pad User Interface (UI) that allows you to set up a
System 450 control system. C450CPN-1 models
provide one self-selecting analog output, C450CQN-1
models provide two self-selecting analog outputs.
Refer to the System 450 Series Technical Bulletin
(LIT-12011459) for more detailed information on
designing, installing, setting up, and troubleshooting
System 450 Series control systems. The System 450
technical bulletin can be accessed and downloaded on
the Johnson Controls® Online Product Literature Web
site at the following Web address:
http://cgproducts.johnsoncontrols.com/default.aspx
System 450™ Series Control Modules with Analog Outputs Installation Instructions
Part No. 24-7664-2780, Rev. A
13
(1/2)
(7/16)
DIN Rail
127
(2-15/16)
Clips
(5)
61
(2-3/8)
1/2 in. Nominal
Trade Size
Conduit Hole
22
(7/8)
Figure 1: System 450 Module Dimensions, mm (in.)
Mounting
Location Considerations
Observe the following System 450 location guidelines:
Ensure that the mounting surface can support the
module assembly, mounting hardware, and any
(user-supplied) panel or enclosure.
Mount the modules in upright and plugged together
in a horizontal row where possible. DIN rail
mounting is highly recommended.
Mount modules on flat even surfaces.
Allow sufficient space for wires and connections.
Mount the modules in locations free of corrosive
vapors and observe the ambient operating
conditions in the Technical Specifications.
Do not mount the modules on surfaces that are
prone to vibration or in locations where radio
frequency or electromagnetic emissions may
cause interference.
Do not install the modules in airtight enclosures.
Do not install heat-generating devices in an
enclosure with the modules that may cause the
temperature to exceed the ambient operating limit.
Issued December 10, 2009
11
40
(1-9/16)
4
(3/16)
75
Screw
Slots
(Four)
61
(2-3/8)
1

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Summary of Contents for Johnson Controls System 450 Series

  • Page 1 Figure 1: System 450 Module Dimensions, mm (in.) and Refrigeration (HVACR), and commercial/industrial process applications. Mounting The System 450 Series allows you to configure custom Location Considerations application-specific control systems with up to three input sensors and ten (relay and/or analog) outputs,...
  • Page 2 Mounting System 450 Modules IMPORTANT: Do not exceed the System 450 Mount System 450 modules on 35 mm DIN rail module electrical ratings. Exceeding module (recommended) or directly to an even wall surface. To electrical ratings can result in permanent damage to mount the modules on DIN rail: the modules and void any warranty.
  • Page 3 Analog Output Signal Active/Passive Sensor DIP Switches DIP Switch 1 is Off; switch 2 is ON. L1 L2 Figure 3: Example System 450 Heat/Cool System with Condenser Fan Speed Control Table 1: System 450 Analog Output Control Module Terminal Wiring Information Label Terminal Function Wire Sizes...
  • Page 4: Setup And Adjustments

    Light-Emitting Diode (LED): Green LEDs Status or Setup Value: Displays the current on Relay Control Module and Relay input status, output status setup parameter Expansion Modules (only) indicates if the value for the displayed input sensor or output. associated Relay Output is On or Off. Press select a different Parameter Output (or Sensor) Number:...
  • Page 5 4. Set up the control system outputs in the UI. See Viewing the Main and System Status Screens Setting up System 450 Outputs on page 7. After your control system is installed, wired, and setup, the Main (Input Status) screen appears when you IMPORTANT: Do not change the module positions connect power to your system.
  • Page 6 150 to 750 P499Rxx-107C Refer to the System 450 Series Modular Controls Product Bulletin (LIT-12011458), Catalog Page (LIT-1900549), or Technical Bulletin (LIT-12011459) for complete ordering information for System 450 compatible sensors and transducers. Table 4: System 450 Sensor Setup Information and Procedures...
  • Page 7 Table 4: System 450 Sensor Setup Information and Procedures (Continued) LCD Screen Name, Description/Function, User Action, and Example Sensor Type Selection Screens: The Sensor Type you select for an input sensor automatically P500 determines the setup parameters and values for each output that is set up to reference that sensor. See Table 3 for information about System 450 sensors/transducers, Sensor Types, condition type, units of Sn-1 measurement, minimum differential or proportional band, setup values, value ranges, and product code...
  • Page 8 Setting up a Relay Output (OUTR Relay outputs provide On/Off control for the equipment in your application based on input from the sensor the output is set up to reference. See Table 5 for relay output setup information and procedures. Table 5: System 450 Relay Output Setup Screen Information, and User Actions LCD Screen Name, Description/Function, User Action, and Example...
  • Page 9 Table 5: System 450 Relay Output Setup Screen Information, and User Actions (Continued) LCD Screen Name, Description/Function, User Action, and Example Edit Sensor Screen: This screen displays the sensor that this output currently references. Typically, no Sn-2 action is taken in this screen. But if you need to change the sensor that this output references, you can select a different sensor for this output in this screen.
  • Page 10 Table 7: System 450 Analog Output Setup Screens Information (Part 1 of 2) LCD Screen Name, Description/Function, User Action, Example Analog Output Setup Start Screen: Output number and the output type (relay or analog) are -- - automatically assigned when you connect power to your control system’s module assembly. Note: You must set up the system’s sensors before you can set up the outputs.
  • Page 11: Technical Specifications

    Table 7: System 450 Analog Output Setup Screens Information (Part 2 of 2) LCD Screen Name, Description/Function, User Action, Example Sensor Failure Mode Selection Screen: 8. Press UP or DOWN to select this output’s mode of operation if the sensor or sensor wiring fails.
  • Page 12 The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult Johnson Controls Application Engineering at (414) 524-5535. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
  • Page 13 Figure 7: System 450 Status Screens, Setup Screens, and Menu Flow Example System 450™ Series Control Modules with Analog Outputs Installation Instructions...
  • Page 14 System 450™ Series Control Modules with Analog Outputs Installation Instructions...
  • Page 15 System 450™ Series Control Modules with Analog Outputs Installation Instructions...
  • Page 16 507 E. Michigan Street, Milwaukee, WI 53202 Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc. All other marks herein are the marks of their respective owners. © 2009 Johnson Controls, Inc. System 450™ Series Control Modules with Analog Outputs Installation Instructions Published in U.S.A.

This manual is also suitable for:

System c450cqn-1System c450cpn-1