Table of Contents
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Water heater
D5W Z heater
1
Legend for Figure 1
1 Blade-type fuse holder and blower relay
2 Digital timer
3 Heater
4 Diode group
IMPORTANT!
Danger warning:
The incorrect installation or repair of Webasto heating and cooling systems may cause a fire or
the escape or fatal carbon monoxide. This may result in serious or fatal injuries.
Special company training, technical documentation, special tools and special equipment are
required for the installation and repair of Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems unless you have
completed the company training and thus acquired the required technical skills and unless you
have the technical documentation, tools and equipment available to you that are required for
completing proper installation and repair work.
ALWAYS follow all Webasto installation and repair manuals and observe all the warnings.
Webasto cannot accept any liability for defects and damage caused by the system being
installed by untrained personnel.
Ident. No. 90 106 58B
2
3
4
Cover charge 10.00 Euros
Upgrade
D5W Z heater to auxiliary
heating system C
FORD Galaxy
TDI (pump injection)
from model year 2001
All equipment variants
Valid for left-hand drive models only
1
See page 2 for validity details
An auxiliary ventilation function is only possible
(even with Telestart) if the summer/winter
switch is used.
© Webasto AG
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Related Manuals for Webasto D5W Z
Summary of Contents for Webasto D5W Z
- Page 1 IMPORTANT! Danger warning: The incorrect installation or repair of Webasto heating and cooling systems may cause a fire or the escape or fatal carbon monoxide. This may result in serious or fatal injuries. Special company training, technical documentation, special tools and special equipment are required for the installation and repair of Webasto heating and cooling systems.
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Page 2: Table Of Contents
D5W Z heater upgrade Galaxy Table of contents Validity Heater / Installation kit Foreword General information Preparations Circuit diagrams Wiring harness Circulating pump actuation Blower connection Optional digital timer and optional summer/winter switch Telestart T70/T80 option Heater actuation Concluding work... -
Page 3: Heater / Installation Kit
These non-binding installation instructions apply to the FORD Galaxy TDI (see page 2 for validity), model year 2001 and later, with D5W Z, unless technical modifications on the car influence the installation, excluding all liability claims. Depending on the version and equipment in the car, changes may be required to the installation work set out in these installation instructions. -
Page 4: Preparations
D5W Z heater upgrade Galaxy Preparations Under-bonnet compartment IMPORTANT Disconnect the battery! Interior - Note the radio code is the radio has one - Remove the bottom footwell trim on the driver’s side - Remove the left side skirt trim... - Page 5 Legend for the circuit diagram in Figure 3 Ford Galaxy 85 kW Webasto Self-regulating ATC air-conditioning control Blade-type fuse 25 A A131 Control module for heater D5W Z Blade-type fuse 5 A A302 Air-conditioning compressor coupling module Blade-type fuse 15 A Vehicle plug connector...
- Page 6 Legend for the circuit diagram in Figure 4 Ford Galaxy 96 kW Webasto Self-regulating ATC air-conditioning control Blade-type fuse 25 A A131 Control module for heater D5W Z Blade-type fuse 5 A Vehicle plug connector Blade-type fuse 15 A Vehicle plug connector...
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Page 7: Wiring Harness
Galaxy D5W Z heater upgrade Wiring harness To install the wiring harness NOTE The three grey relays (1, 2, 3) are technically identical! - Release and expose the fuse/relay holder (5) - Engage the relay sockets (1, 2, 3, 4) into the empty... -
Page 8: Circulating Pump Actuation
D5W Z heater upgrade Galaxy Circulating pump actuation For vehicles with 66 kW and 85 kW engines only The vehicle’s circulating pump is activated by PIN 6 on module A302 (1) of the “air-conditioning compressor coupling” in slot C16 of the central electrics box CJB. - Page 9 - Connect both standard red cables (1, 4) and the red cable (2) (supply to the Webasto wiring harness) as shown in the figure using a 3-way distributor (5) - Insulate the wiring harness (6) again and reconnect...
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Page 10: Blower Connection
D5W Z heater upgrade Galaxy Blower connection For all vehicle The blower motor is activated at the output from the standard blower fuse F22 (1). Make the connections using the supplied blade-type plug connectors as shown in the figure and the circuit diagram in Figure 3 or 4. - Page 11 Galaxy D5W Z heater upgrade For vehicles with interior monitoring system only The interior monitoring system is activated at the green plug C2 (1), PIN 13, in the central electrics box P91. Make the connections as shown in the figure and the circuit diagram in Figure 3 or 4.
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Page 12: Optional Digital Timer And Optional Summer/Winter Switch
D5W Z heater upgrade Galaxy Optional digital timer and optional summer/winter switch IMPORTANT Do not press on the LCD display as you install the digital timer! NOTE The installation site for the digital timer (1) and the summer/winter switch (2) shown in the figure is only a... -
Page 13: Telestart T70/T80 Option
Galaxy D5W Z heater upgrade Telestart T70/T80/T100 option Telestart receiver installation NOTE Refer to the supplied general “installation instructions” for the T70/T80/T100 Telestart option! No ventilation function is possible using the Telestart T78/T80/T100! The Telestart receiver (17/1) is installed in the footwell on the driver side. -
Page 14: Heater Actuation
D5W Z heater upgrade Galaxy Heater activation The electrical actuation of the heater takes place on the standard wiring harness (1) to the heater under the side skirt trim (interior of the vehicle) near the left rear door. - Cut the insulation on the wiring harness (1) as... -
Page 15: Concluding Work
Galaxy D5W Z heater upgrade - Connect the black and red or black and blue cable (6) from blade-type fuse F3 to the blue cable (8) to the diode group (input) - Connect the black and red or black and blue cable... - Page 16 Webasto AG Kraillinger Straße 5 - 82131 Stockdorf http://www.webasto.de Printed in Germany 07/04 Printed by: Steffen...