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Siemens SITRANS F Series Operating Instructions Manual

Ultrasonic flowmeter
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See also: Function Manual , Operating Instructions Manual
Ultrasonic flowmeters
SITRANS FST020 IP65 NEMA 4X
7ME3570
Operating Instructions - February 2012
SITRANS F
Answers for industry.

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Summary of Contents for Siemens SITRANS F Series

  • Page 1 Ultrasonic flowmeters SITRANS FST020 IP65 NEMA 4X 7ME3570 Operating Instructions - February 2012 SITRANS F Answers for industry.
  • Page 3 ___________________ FST020 IP65 NEMA 4X Introduction ___________________ Safety notes ___________________ Description SITRANS F ___________________ Installing/Mounting Ultrasonic Flowmeters ___________________ FST020 IP65 NEMA 4X Connecting ___________________ Commissioning Operating Instructions ___________________ Functions Alarm, error and system ___________________ messages ___________________ Maintenance and Service ___________________ Troubleshooting ___________________ Technical data...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction..............................7 Preface............................7 Items supplied ..........................7 History ............................7 Further Information ........................8 Safety notes............................... 9 General safety instructions ......................9 Laws and directives ........................9 Lithium batteries...........................10 Description............................... 11 FST020 features ..........................11 NEMA 4X Transmitters ........................11 Installing/Mounting........................... 13 Determining a location .........................13 Use according to specifications ....................14 Application Guidelines .........................14 Mounting the Transmitter ......................15...
  • Page 6 Table of contents Installation Menus ........................63 Functions ..............................67 Selecting Flow Units........................67 Zero Flow Adjust Menu ....................... 71 Span Data ........................... 75 Logger Control ..........................76 Operation Adjust Menu Settings ....................79 Analog Out Setup........................82 Setting Relays ..........................84 Pulse Out Setup ..........................
  • Page 7 Table of contents Tables Table 4- 1 CQO:1012NMB-1 Mounting Kit....................17 Table 5- 1 5-Key Touch Keypad and PC Keyboard Function Chart .............26 Table 5- 2 Pipe Configuration Option List Definitions ...................31 Table 5- 3 Universal Sensor Selection Chart ....................37 Table 5- 4 High Precision Sensor Selection Chart..................37 Table 7- 1 Totalizer Modes ...........................68...
  • Page 8 Table of contents Figure 5-8 Sensor Alignment.........................34 Figure 5-9 Pipe Surface Preparation ......................35 Figure 5-10 Universal Sensor Label ........................36 Figure 5-11 Hi Precision Sensor Label......................36 Figure 5-12 Reflect Mount with Mounting Frames and Spacer Bar ..............39 Figure 5-13 Sensor ............................41 Figure 5-14 Sensor Installation........................41 Figure 5-15...

  • Page 9: Introduction

    Introduction Preface These instructions contain all the information you need for using the device. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it as well as service and maintenance engineers. Note It is the responsibility of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the...

  • Page 10: Further Information

    Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found: Product information on the internet (http://www.siemens.com/flow)

  • Page 11: Safety Notes

    Operating Instructions must be observed. CAUTION Material compatibility Siemens can provide assistance with the selection of sensor parts. However, the full responsibility for the selection rests with the customer and Siemens can take no responsibility for any failure due to material incompatibility.

  • Page 12: Lithium Batteries

    Safety notes 2.3 Lithium batteries CE marked equipment The CE-mark symbolizes the compliance of the device with the following Directives: ● EMC-Directive 2004/108/EC ● Low Voltage Directive 2006/95/EC Lithium batteries Lithium batteries are primary power sources with high energy content designed to represent the highest possible degree of safety.

  • Page 13: Description

    Description FST020 features Description The Siemens SITRANS FST020 IP65 NEMA 4X flow meters achieve highly accurate flow measurement owing to the WideBeam ultrasonic transit-time technology. The sensors are mounted on the outside of the pipe, preventing contact with the medium The sensor construction makes installation and commissioning of even the largest sizes very straight forward and easy.

  • Page 14: Figure 3-1 Typical Transmitter Label

    Description 3.2 NEMA 4X Transmitters SITRANS FST020 NEMA 4X Transmitter Labels The transmitter label is located on the top of the unit. The illustration shows a typical label but labels vary depending upon model and installation location. Figure 3-1 Typical Transmitter Label SITRANS FST020 Model Numbers The SITRANS FST020 NEMA 4X model number: ●...

  • Page 15: Installing/Mounting

    Installing/Mounting Determining a location WARNING Electrical Shock Hazard Hazardous Voltage. May cause death or serious personal injury. Disconnect power before working on this product. Upstream / Downstream ● Avoid long drop lines downstream from the sensor to prevent the meter pipe from draining.

  • Page 16: Use According To Specifications

    ● Use the sensors as a footboard for installation purposes. ● Change the flow meter in any way. For e.g. decomposition of material in connection with processing, welding and use of accessories and spare parts not approved by Siemens. Note If the flowmeter is not used according to the specifications, the manufacturer cannot be held responsible for any resulting damage.

  • Page 17: Mounting The Transmitter

    Installing/Mounting 4.4 Mounting the Transmitter Mounting the Transmitter WARNING Hazardous Voltage May cause death or serious personal injury. Disconnect power before working on this product. Wall Mounting The transmitter can be mounted on any wall surface including wood, metal or concrete. Use the appropriate bolts and screws as needed for your mounting application and adhere to local codes.

  • Page 18: Figure 4-2 Pipe Mounting

    Installing/Mounting 4.4 Mounting the Transmitter Mounting the Enclosure 1. Loosen the Enclosure cover screws and open the cover to reveal the mounting screw holes. 2. Mark and drill four holes in the mounting surface for the four #8 screws (supplied). 3.

  • Page 19: Table 4- 1 Cqo:1012Nmb-1 Mounting Kit

    Installing/Mounting 4.4 Mounting the Transmitter Table 4- 1 CQO:1012NMB-1 Mounting Kit Description Mounting Plate U-Bolt Assembly including Bracket & Nuts 8-32 x 5/8 LG Cross Round Head screws #8 Flat Washer #8 Split Lock Washers 8-32 Hex Nut Pipe Mounting Installation 1.
  • Page 20 Installing/Mounting 4.4 Mounting the Transmitter FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 21: Connecting

    Connecting Transmitter Wiring 5.1.1 Connecting Power Note If the transmitter is not already mounted and cabling has not been run, proceed to Mounting the Transmitter (Page 15) before connecting power. WARNING Hazardous Voltage May cause death or serious personal injury. Disconnect power before working on this product.

  • Page 22: Figure 5-1 Input Wiring

    Connecting 5.1 Transmitter Wiring 3. Pull either the AC or DC wires through transmitter case cable gland and into the transmitter case before wiring power connector. ① ⑤ Fuse F1 Type GMA, 2A S1 Keypad Enable Switch ② ⑥ Input Power Connector P12 I/O Input Cables ③...
  • Page 23 Connecting 5.1 Transmitter Wiring 6. Insert AC or DC power wires into wire entry holes and secure by tightening wire clamp screws. Note Power supply connector wires should be stripped stranded or solid conductors AWG 12 - 7. Pull sensor cables through transmitter case cable gland and connect to the appropriate UP and DOWN sensor connectors.

  • Page 24: Figure 5-2 Display Screen

    Display Screen Activation At power-up the FST020 display screen will display one of the following: ● The scrolling Siemens Welcome Screen (i.e., if no channel had been previously activated), or ● The active channel’s last data screen displayed prior to turning off the instrument.
  • Page 25 Connecting 5.1 Transmitter Wiring Selecting Display Data Items The arrow keys are used to select the data items that are shown on each display line as follows: Right Arrow ● Upon pressing the <Right Arrow> key, a selection cursor will appear under the channel indicator numeral (i.e., 1).

  • Page 26: Figure 5-3 Rs-232 Serial Port Menu Screen

    Windows HyperTerminal communications program or Siemens Si-Ware. Most PC computers provide at least one serial port using a 9- pin D-type connector. The port designation can be either COM 1 or COM 2. (See Quick Terminal Mode Setup procedure below.)

  • Page 27: Figure 5-4 Rs-232-Interface Cable Wiring

    Connecting 5.1 Transmitter Wiring RS-232 Interface Cable to PC RS-232 DB9 Connector The figure below is the schematic of the serial interface cable (MLFB P/N 7ME39604CS00) needed to make the physical connection between the transmitter and your PC. Note that the connector has CTS pin shorted to the RTS pin (pins 7 and 8).

  • Page 28: Navigating The Menu

    Connecting 5.2 Navigating the Menu Navigating the Menu Installation Menu Navigation The Installation Menu Chart is a multi-level structure divided into three columns from left to right Level A - lists the major menu categories. Level B - list the menu cells associated with Level A. You can enter data into Level B menu cells Level C - lists the Level B data Level A Level B...

  • Page 29: Programming The Transmitter

    Connecting 5.3 Programming the Transmitter Typical Installation Menu Screen Example ① ④ 2-Line LCD Display ENTER Key ② ⑤ Right Arrow Key Down Arrow Key ③ ⑥ Left Arrow Key Up Arrow Key Figure 5-5 5-Key Touch Keypad Programming the Transmitter Note Before creating a site select English or metric units from the Meter Facilities menu.
  • Page 30 Connecting 5.3 Programming the Transmitter Create a Site 1. Press <Right Arrow> key and then <Up/Down Arrow> keys to select [Create/Name Site]. 2. Press<Right Arrow> key to select the "?" symbol (see figure below). 3. To create site name use the <Up/Down> and <Right Arrow> keys to select a name. 4.
  • Page 31 Connecting 5.3 Programming the Transmitter Select Pipe Class 1. Press <Right Arrow> key to select [Pick Pipe Class]. 2. Press <Right Arrow> key again. Press the <Up/Down Arrow> keys to scroll to desired Pipe Class. ① Colon must appear first before Pipe Class can be selected. 3.
  • Page 32 Connecting 5.3 Programming the Transmitter 4. Press <Up/Down Arrow> keys to scroll to desired liquid. 5. Press <ENTER> key to save selection. ① Colon appears. ② Select new liquid from optio n list. Select Pipe Configuration 1. Press < Left Arrow> key and then <Down Arrow> key to select [Pipe Config]. 2.

  • Page 33: Table 5- 2 Pipe Configuration Option List Definitions

    Connecting 5.3 Programming the Transmitter Table 5- 2 Pipe Configuration Option List Definitions Options Definitions Fully Developed Fully developed flow, as would be expected for very long straight pipe runs or installation downstream of a flow condition. 1 Elbow Single 90 degree Elbow upstream of sensor installation. Dble Elbow+ Double out-of-plane Elbows upstream of sensor installation.

  • Page 34: Installing The Sensor

    Connecting 5.4 Installing the Sensor Installing the Sensor 5.4.1 Preliminary Installation Procedures Clamp-on Sensor Mounting Modes Note When installing sensors, do not key in the V/M (Version/Modification) label number as the Sensor Size. Reflect and Direct mounting modes are supported for clamp-on sensors. The transmitter recommends a mounting mode after analyzing your pipe and liquid data entries.

  • Page 35: Figure 5-7 Direct Mount (Pipe Shown From Above In 12 O'clock Position)

    Connecting 5.4 Installing the Sensor ① ④ Upstream Sensor Downstream Sensor ② ⑤ Pipe Sonic path ③ Flow Direction Figure 5-7 Direct Mount (Pipe shown from above in 12 o'clock position) Mounting Supplies The following items will be needed to mount the sensors (most are supplied): ●...
  • Page 36 Connecting 5.4 Installing the Sensor Selecting a location for the sensors 1. Locate the sensors downstream from the center of the longest available straight run. A location ten pipe diameters or greater downstream from the nearest bend will provide adequate flow profile conditions. 2.

  • Page 37: Sensor Identification And Selection

    Connecting 5.4 Installing the Sensor 3. After receiving the spacing dimensions from the Installation Menu, prepare the pipe surface. De-grease the surface, if necessary, and remove any grit, corrosion, rust, loose paint, etc. Use abrasive material provided to provide a clean contact surface for the sensors.
  • Page 38 Connecting 5.4 Installing the Sensor Typical Sensor Labels ① Universal sensor model number ② Sensor size Figure 5-10 Universal Sensor Label ① Hi Precision sensor model number ② Sensor Size Figure 5-11 Hi Precision Sensor Label FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 39: Table 5- 3 Universal Sensor Selection Chart

    Connecting 5.4 Installing the Sensor Table 5- 3 Universal Sensor Selection Chart Pipe Size Order Code Outer Diameter Range Outer Diameter Range (mm) (inches) Min. Max. Min. Max. 12,7 50,8 0.75 6096 Chart based on pipe size (pipes other than steel) Table 5- 4 High Precision Sensor Selection Chart Pipe Wall...
  • Page 40 Connecting 5.4 Installing the Sensor 4. Press the <Right Arrow> key to [Sensor Model]. Press <Right Arrow> key and scroll to select the sensor model found on the sensor label. 5. The drop down menu lists the following sensor selections: –...

  • Page 41: Reflect Mount

    Connecting 5.4 Installing the Sensor 5.4.3 Reflect Mount Sensor Installation using Mounting Frames and Spacer Bar 1. After receiving the Spacing Index number from the Installation Menu, prepare the pipe surface area where the sensors will be mounted. 2. Degrease the surface and remove any grit, corrosion, rust, loose paint, etc. Before beginning refer to the Reflect Mount Installation diagram example below.
  • Page 42 Connecting 5.4 Installing the Sensor Preparing the Pipe 1. On a flat surface, attach the Spacer Bar to a Mounting Frame so that the Reference Hole on the Spacer Bar fits over the metal post on the platform of the frame. Tighten the clamping screw.

  • Page 43: Figure 5-13 Sensor

    Connecting 5.4 Installing the Sensor Installing the Sensor 1. Take either sensor and apply a continuous lengthwise 3mm (1/8-inch) bead of coupling compound across the center of the sensor emitting surface. ① ④ Coupling Compound Sensor ② ⑤ Emitting Surface Angled Edge ③...

  • Page 44: Direct Mount

    Connecting 5.4 Installing the Sensor 2. Slide sensor into a mounting frame back end first aligning the angled edge of the sensor with the angled edge of the mounting frame. Keep sensor from making contact with the pipe until it butts up against the mounting frame stop. Push sensor down to mate with pipe.

  • Page 45: Figure 5-16 Wrap Strap Under Pipe And Attach To Adjusting Screw

    Connecting 5.4 Installing the Sensor 4. Temporarily position one of the frames on the pipe where you will be mounting it. Ensure that this is a smooth area without any raised areas (seams, etc.) With a pencil or chalk, mark a generous area around the frame 13 mm (1/2") on either side. Remove the assembly.
  • Page 46 Connecting 5.4 Installing the Sensor 9. Now attach the free end of the spacer bar by inserting an index spacer screw through the REF hole on the spacer bar and then into the hole on the mounted frame. Tighten. Sight to ensure that this frame is lined up in the center of the pipe and, while holding this alignment, place a dot (with pencil or chalk) in the center of the tapered roller at the bottom of the frame (see A below).

  • Page 47: Figure 5-17 Wrapping The Mylar Spacing Guide Around The Pipe (End View)

    Connecting 5.4 Installing the Sensor 10. Disassemble the spacer bar and the unmounted frame. Use the bar as a straight edge and, with one edge against the mounted frames tapered roller center and the other crossing the dot you drew, draw a line crossing the dot (see "B" above). Set the bar aside.

  • Page 48: Figure 5-19 Aligning The Sensors For Direct Mode Operation (End View)

    Connecting 5.4 Installing the Sensor 15. Temporarily position the frame (in the 3 o’clock position opposite the mounted frame - see below) where it will be mounted. Ensure that this is a smooth area without any raised spots (seams, etc.). Mark a generous area of 13mm (1/2-inch) around the mounting frames on either side with a pencil or chalk.

  • Page 49: 1012T Mounting Tracks

    Connecting 5.4 Installing the Sensor 5.4.5 1012T Mounting Tracks Using 1012T Sensor Mounting Tracks The 1012TN and 1012TNH Mounting Tracks provide a rigid mounting platform for Series 1011 Universal or high precision size A or B sensors. The mounting tracks service pipe sizes up to a maximum of 5.00"...

  • Page 50: Figure 5-20 Reflect Mount With Model 1012Tn Mounting Track (Side View)

    Connecting 5.4 Installing the Sensor 1. Perform all required menu steps up until the point where you respond to the [Install Complete] prompt. 2. Make note of the Number Index. Check to ensure that you have a matched set of sensors.
  • Page 51 Connecting 5.4 Installing the Sensor 5. Rotate the track rail assembly to the intended mounting position on the pipe, then tighten both tension screws just enough to prevent rotation. Do not over tighten. 6. With a pencil or chalk mark a generous area around the perimeter of the track assembly. Loosen and move the assembly away from marked area.

  • Page 52: Figure 5-21 Direct Mount 180° Opposed With Mounting Tracks

    Connecting 5.4 Installing the Sensor The Direct Mount configuration uses a set of two track rail assemblies; one for each sensor, installed 180° apart on the pipe. The set includes: ● Reflect Mode Track Assembly - This track rail includes the Tension Screw and REF hole to position one sensor.
  • Page 53 Connecting 5.4 Installing the Sensor 1. Perform all required menu programming steps up until the point where you respond to the [Install Complete?] prompt. 2. Make a note of the reported Number Index displayed in the [Install Sensor] menu. Check to ensure that you have a matched set of sensors.

  • Page 54: Figure 5-22 Wrapping The Mylar Spacing Guide Around The Pipe (End View)

    Connecting 5.4 Installing the Sensor Positioning Track Assemblies 1. Wrap a length of the Mylar spacing guide around the pipe and against the end of the track assemblies. Ensure that the spacer guide edges on both sides align. Arrange so that one end overlaps the other by at least 8 cm (3 inches).

  • Page 55: Figure 5-24 Track Rail Alignment

    Connecting 5.4 Installing the Sensor 3. Use the edge of the Spacer Guide as a stop for both tracks to keep them parallel. Adjust tracks as necessary. ① Align tracks with Spacer Guide edge ② Mylar Spacer Guide ③ Halfway distance of Spacer Guide Figure 5-24 Track Rail Alignment 4.

  • Page 56: Figure 5-25 Ref And Number Index Pin Locations

    Connecting 5.4 Installing the Sensor Sensor Installation 1. Insert an index pin into the REF hole of the track marked "Reflect Mode Spacing." 2. Take one of the sensors and insert it between the track rails and to the left of the index pin with the cable connector pointing away from the pin.
  • Page 57 Connecting 5.4 Installing the Sensor 10. This time, before installing each sensor, apply a 3mm (1/8-inch) continuous bead of couplant compound along the center (the long way) of the contact surface of the sensor. Also, keep the sensors lifted slightly from the pipe when installing until the sensor is against the pin;...

  • Page 58: Sensor Wiring

    Connecting 5.5 Sensor Wiring Sensor Wiring 5.5.1 Wiring the Sensors 1. Using a flat blade screwdriver loosen the six securing screws and open the transmitter top cover. 2. Observing the upstream and downstream orientation, attach the UP (upstream) and DN (downstream) cables to the sensors and make snug.
  • Page 59 Connecting 5.5 Sensor Wiring FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 61: Commissioning

    Commissioning Before commissioning it must be checked that the device has been installed and connected in accordance with the guidelines provided in chapter 4 "Installing/mounting (Page 13)" and 5 "Connecting (Page 19)" Commissioning 1. From the [Meter Type] menu press the <Right Arrow> key to select [Single Channel] and then press <ENTER>.

  • Page 62: Empty Pipe Set

    Commissioning 6.2 Empty Pipe Set 9. Press the <Left Arrow> key until the screen displays flow data or press <ENTER>. Figure 6-1 Measuring Flow 10. Use the <Right Arrow> and <Up/Down Arrow> keys to switch between display lines and to select flow data items. See also Refer to I/O Connection and Wiring (Page 122) for input/output wiring and data spanning procedures.
  • Page 63 Commissioning 6.2 Empty Pipe Set 4. Press the <Down Arrow> key to [Actual MTY] then press <ENTER>. 5. Empty Pipe Press [ENT] _ appears on the menu prompt lines. 6. Empty the pipe completely, then press <ENTER>. 7. Fill Pipe Press [ENT] _ appears on the menu prompt lines. 8.
  • Page 64 Commissioning 6.2 Empty Pipe Set To start MTYmatic: 1. From [Channel Setup] scroll down to [Install Sensor]. 2. Press the <Right Arrow> key and scroll down to access the [Empty Pipe Set] option list. 3. [MTYmatic] will be in the prompt line. (MTYmatic is the default selection.) 4.

  • Page 65: Installation Menus

    Commissioning 6.3 Installation Menus 5. Press <ENTER> to view the current empty threshold number. 6. Use the numeric keys to type a new Set Empty number, if desired. 7. To store the Set Empty number press <ENTER>. Installation Menus FST020 Installation Menu Chart Level A Level B Level C...
  • Page 66 Commissioning 6.3 Installation Menus Level A Level B Level C Level D (see Level E Level F manual) Sensor Size Enter From List Sensor Mount Enter From List Mode Spacing Offset Enter From List Number Index View Only Spacing Method View Only Ltn Value <in>...
  • Page 67 Commissioning 6.3 Installation Menus Level A Level B Level C Level D (see Level E Level F manual) Print Site Setup No/Yes Site Created: View Only Meter Preferred English Facilities Units Metric Table Setups Pipe Table Create/Edit Pipe Enter From List Delete Pipe Enter From List Sensor Type...
  • Page 68 Commissioning 6.3 Installation Menus FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 69: Functions

    Functions Selecting Flow Units The [Flow/Total Units] menu is available after selecting a meter type and measurement channel. Use the [Flow/Total Units] menu to select volumetric flow units and an associated time base for the flow rate and total outputs. After making your selections, a view-only menu cell shows the resultant scaling.

  • Page 70: Table 7- 1 Totalizer Modes

    Functions 7.1 Selecting Flow Units 4. Press the <Right Arrow> key to select the option list and use the <Up/Down Arrow> keys to select the desired units. 5. Press <ENTER> to store selection. 6. Repeat the similar selection procedures for the remaining Flow/Total Units menu functions: ●...
  • Page 71 Functions 7.1 Selecting Flow Units Note NETFLOW (default) is best for applications where there may be zero flow for long periods. It minimizes false Totalizer register increments due to data scatter. Press the <Down Arrow> key to accept the default setting. Selecting Totalizer modes The Totalizer controls can only be accessed as follows: ●...

  • Page 72: Table 7- 2 Totalizer Controls

    Functions 7.1 Selecting Flow Units 8. At the Terminal screen, press <ENTER> and the Data Display mode appears. 9. If not, to enter the Data Display mode type MENU and then press <Ctrl L>. Table 7- 2 Totalizer Controls PC # Command Description CLRTOT...

  • Page 73: Zero Flow Adjust Menu

    "match" of the electronics, cables and ultrasonic sensors. Consequently some flow offset (or zero offset) may be present in any installation. To eliminate this residual zero offset Siemens has developed several different methods to insure proper zero flow compensation. The following paragraphs describe each method and when they should be used.
  • Page 74 Functions 7.2 Zero Flow Adjust Menu ZeroMatic When ZeroMatic is invoked the flow meter first performs the same analysis as described above in the AutoZero routine. However, after this analysis is complete the flow meter continues to interrogate the pipe wall signal and update the zero offset value under normal operation, such that the flow meter dynamically compensates for changing conditions which would normally result in zero drift.
  • Page 75 Functions 7.2 Zero Flow Adjust Menu Using ReversaMatic If site conditions do not permit stopping the flow rate at the mounting location, and you do not know the current flow rate, then you can use the ReversaMatic routine to establish the zero flow level.
  • Page 76 Functions 7.2 Zero Flow Adjust Menu ZeroMatic Note ZeroMatic is used in the Reflect Mode only. Invoking ZeroMatic clears any existing fixed zero offset. Use this menu cell to select the ZeroMatic option. If conditions permit the use of the Auto Zero function then the ZeroMatic option can be used as well.

  • Page 77: Span Data

    Functions 7.3 Span Data Span Data The Span Data menu allows you to set 0% and 100% output limits for volumetric flow (Vfo), absolute flow (Vfab) and sonic velocity (Vs). Each menu cell shows appropriate rate units and time base. If you change flow rate units after spanning the system, the flow meter automatically updates the output data setup to reflect the change.

  • Page 78: Logger Control

    Functions 7.4 Logger Control To change the default Span Data settings: 1. At [Meter Type], press <Right Arrow> key to [Single Channel] and press <ENTER>. 2. Scroll down to [Span/Set/Cal] and press <Right Arrow> key. 3. At [Span Data] press the <Right Arrow> key again. 4.

  • Page 79: Table 7- 3 Logger Control Menu Option List

    Functions 7.4 Logger Control Table 7- 3 Logger Control Menu Option List Logger Control Output Logger Est LogTime Left -- :-- Clear Logger Output Logger The [Output Logger] command sends data to an external device via the RS-232 serial port. Est Logtime Left The [Est LogTime Left] view-only menu cell shows an estimate of the hours and minutes of logging time remaining.
  • Page 80 Functions 7.4 Logger Control 4. From the [Meter Facilities] menu press the <Right Arrow> key and scroll down to the [Logger Control] menu. 5. To access the [Output Logger] menu cell press the <Right Arrow> key and again to access the option list. 6.

  • Page 81: Operation Adjust Menu Settings

    Functions 7.5 Operation Adjust Menu Settings Clear Logger If you use the Logger in its default mode, eventually you will use all the memory available for Logger storage. When this occurs, you will not be able to log more data until you free up the memory.

  • Page 82: Table 7- 4 Operation Adjust Menu

    Functions 7.5 Operation Adjust Menu Settings Table 7- 4 Operation Adjust Menu Operation Adjust Damping Control ⇒ Time Average xx.x (numeric entry) SmartSlew x (numeric selection) Deadband Control ⇒ x.xx (numeric entry) Memory/Fault Set ⇒ Memory Fault Memory Delay (s) ⇒ xxx (numeric entry) Damping Control The flow meter provides two different data output filter types, Time Average and SmartSlew.
  • Page 83 Functions 7.5 Operation Adjust Menu Settings 3. At the [Damping Control] menu press the <Right Arrow> and scroll to [SmartSlew] and press <ENTER>. 4. To access [SmartSlew] option list press <Right Arrow>. 5. Use the keypad keys to type the new SmartSlew setting. 6.

  • Page 84: Analog Out Setup

    Functions 7.6 Analog Out Setup 5. To make selection press <ENTER>. 6. The [Memory Delay (s)] menu cell appears. Memory Delay (s) The [Memory Delay (s)] menu cell allows you to specify the number of seconds that the flow meter maintains its last valid flow reading. When the memory delay expires, it triggers the fault alarm response described previously.
  • Page 85 Functions 7.6 Analog Out Setup This output also provides a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions. Assigning a function to the current output: 1. From the [Single Channel] menu press the <Right Arrow> key and scroll down to [I/O Data Control].

  • Page 86: Setting Relays

    Functions 7.7 Setting Relays Setting Relays Use the [Relay Setup] menu to assign a function to channel relays. The flow meter supports two types of relay outputs, Alarm Relay and Pulse Relay. Alarm Relay outputs operate in "fail-safe" mode. The relay(s) are energized under normal conditions - an alarm condition causes the relay(s) to de-energize until the alarm clears.

  • Page 87: Pulse Out Setup

    Functions 7.8 Pulse Out Setup Assigning functions to Relay 1: 1. From the [Single Channel] menu press the <Right Arrow> key and scroll down to [I/O Data Control]. 2. Press <Right Arrow> key and scroll down to [Relay Setup]. 3. Press <Right Arrow> key to access the [Relay 1]. Press <Right Arrow> key again to access the option list.
  • Page 88 Functions 7.8 Pulse Out Setup Ω Ω ∗ Ω ① ④ 4/20mA Output (current source) Digital Input (CLR TOT) ② ⑤ Relay Output Pulse Output ③ Digital Input (No Tot) Figure 7-1 FST020 Output Wiring Terminals FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...
  • Page 89 Functions 7.8 Pulse Out Setup Pulse Out Setup The pulse output programming setup is accessed in the [I/O Data Control] menu. 1. From the [Single Channel] menu press the <Right Arrow> key and scroll down to [I/O Data Control]. 2. Press the <Right Arrow> key and scroll down to [Pulse Out Setup]. 3.
  • Page 90 Functions 7.8 Pulse Out Setup 9. Use the <Up/Down Arrow> and <Left/Right Arrow> keys to program the desired pulses per gallon. Note Make sure to select a pulse value that will ensure a pulse rate of at least 20 pulses per second (20 Hz) at your lowest flow rate or data will be lost.
  • Page 91 Functions 7.8 Pulse Out Setup 3. For example, to set units for gallons select [Gallons (US)] and press [ENTER]. Note Set Totalizer Scale and resolution so that the LSD equals the required volume/pulse. Refer to Table 1-1 below. 4. Scroll down to [Totalizer Scale]. For example, to select [KGAL] press the <Right Arrow> key and then the <Down Arrow>...

  • Page 92: Memory Control

    Functions 7.9 Memory Control Table 7- 8 Pulse Output Values for Gallons (US) Totalizer Volume Units Totalizer Resolution Totalizer Represents GAL/Pulse Gallons 000x0000 0.0001 Gallons / pulse Gallons 0000x000 0.001 Gallons / pulse Gallons 00000x00 0.01 Gallons / pulse K Gallons 000x0000 0.1 Gallons / pulse K Gallons...

  • Page 93: Analog Output Trim

    Functions 7.10 Analog Output Trim Log Memory Left This view only menu cell shows the minimum remaining number of characters available for Datalogger and site storage. Defragment Selecting YES for this item consolidates memory data blocks into contiguous storage; collapsing the filler regions. You may be able to use an additional block for site or Datalogger storage as a result.
  • Page 94 Functions 7.10 Analog Output Trim Note The current trimming is limited by the 12-bit resolution of the flow meter’s D/A Convertor (DAC). Current Output Trim Io1 Note Can be trimmed to within .005mA of nominal. To calibrate a current output: 1.
  • Page 95 Functions 7.10 Analog Output Trim 6. Press <ENTER>. The ammeter should now be reading 4.00mA. 7. If the ammeter reading does not match, use the keypad keys to type in the current reading. 8. Press <ENTER> to register setting. This adjusts the flow meter’s DAC (digital-to-analog converter) so that a 4mA output corresponds with 4mA on the ammeter.
  • Page 96 Functions 7.10 Analog Output Trim FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 97: Alarm, Error And System Messages

    Alarm, error and system messages Alarm Codes Letter Code Alarm Description Spacing Sensor spacing may need readjustment. ZeroMatic ZeroMatic signal fault. Empty Pipe is empty. Rate Flow above High setting or below Low setting. Fault Three continuous seconds without new data update. Aeration Current aeration percentage exceeds the alarm set point.

  • Page 98: Setting Alarm Levels

    Alarm, error and system messages 8.2 Setting Alarm Levels Setting Alarm Levels The [Set Alarm Levels] menu allows you to select trip-points for system alarm functions. Alarms appear locally on the LCD digital display. In addition, you can use the [Relay Setup] menu to assign those functions to the system’s relays.
  • Page 99 Alarm, error and system messages 8.2 Setting Alarm Levels Low Flow The [Low Flow] alarm menu cell allows you to set the Low Flow alarm relay trip-point. To set the Low Flow alarm trip-point: 1. Press the <Right Arrow> key to activate numeric entry. 2.
  • Page 100 Alarm, error and system messages 8.2 Setting Alarm Levels 1. Press the <Right Arrow> key to activate numeric entry. 2. Use PC numeric keys or keypad keys to enter the Low Flow alarm trip-point in selected flow rate units. 3. To store data press <ENTER>. Aeration The flow meter surpasses all other transit-time systems in its ability to operate with substantial aeration (caused by entrained gases, mixing condition or cavitation).
  • Page 101 Alarm, error and system messages 8.2 Setting Alarm Levels The [Makeup Latch] alerts you that the system implemented a Makeup Alarm by holding the Makeup Alarm active until you reset it manually, via the RS-232 serial connection, by pressing the simultaneous keystrokes: <Fn>6 (where "n" represents the measurement channel).
  • Page 102 Alarm, error and system messages 8.2 Setting Alarm Levels FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 103: Maintenance And Service

    ● Seal integrity of the process connections, cable entries, and cover screws ● Reliability of power supply, lightning protection, and grounds Technical support CAUTION Repair and service must be carried out by approved Siemens personnel only. Note Siemens Flow Instruments defines sensors as non-repairable products. Technical Support...

  • Page 104: Return Procedures

    ● Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at: Local contact person (http://www.automation.siemens.com/partner)
  • Page 105 9.3 Return procedures Required forms ● Delivery Note ● Cover Note for Return Delivery with the following information Return delivery form (http://support.automation.siemens.com/WW/view/en/16604370) – product (ordering number) – number of devices or spare parts returned – reason for the return ● Declaration of Decontamination Decontamination declaration (http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
  • Page 106 Maintenance and Service 9.3 Return procedures FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 107: Troubleshooting

    The following is list of troubleshooting tips and messages that you may encounter. They include explanations and, in some cases, a recommended action. If a problem seems unsolvable, contact your local Siemens office or regional Ultrasonic Flow Representative for expert help at Partner (http://www.automation.siemens.com/partner).
  • Page 108 However, operation may not be possible if there is poor liquid or pipe wall sonic conductivity. Note If you receive a Detection Fault message, it is strongly recommended that the Services & Support (http://www.siemens.com/automation/service&support) be contacted. FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 109: Force Transmit

    CAUTION The Force Transmit and Force Frequency diagnostic procedures are preconfigured at the factory and should only be implemented by approved Siemens personnel. This diagnostic software routine allows the user to "force" a transmitting condition that can be used to search for an amplitude level (ALC) when Detection Fault or Low Signal alarms are present.

  • Page 110: System Reset

    Troubleshooting 10.3 System Reset Note When using a PC the <ALT> and <Enter> keys must be pressed before the flow meter scans through all the drives, or the Force Transmit function must be initiated again. Note The FST020 flow meter does not display the Force Transmit data display line. 4.
  • Page 111 Troubleshooting 10.3 System Reset The reset sequence operates on two levels. ● The first level deletes all the data currently in Active Memory, but leaves Datalogger data and all stored Site Setups intact. This is the most desirable method since to restore operation all you have to do is reload a saved Site Setup.
  • Page 112 The impact of this is such that we strongly recommend that you consult the Technical Service Department (http://www.siemens.com/automation/service&support) before continuing with this procedure. If you choose to continue, be aware that you will have to create a new Site Setup, re-enter all site specific parameters including pipe or sensor tables, plus all desired Meter Facilities entries.
  • Page 113 Troubleshooting 10.3 System Reset 4. Press <Right Arrow> key. Note that the greater than (>) symbol changes to a (:) colon. Press the <Down Arrow> key to change the second line to [Yes] (as shown in the figure above). Press the <ENTER> key to clear All Saved Memory. 5.

  • Page 114: Site Setup Data

    Troubleshooting 10.4 Site Setup Data Clearing All Saved Memory To clear All Saved Memory using the RS-232 Interface: 1. Turn off power (if it is currently on). 2. Turn power on. As soon as you apply power type the @ character three times. The prompt: [Clr Saved Data? No] appears at the top of the screen.
  • Page 115 Troubleshooting 10.4 Site Setup Data [HF] Menu Item The flow meter includes a Diagnostics Menu item that permits the entry of a flow registration correction parameter labeled [HF]. This "HF" parameter is the input for a proprietary algorithm that automatically compensates for signal beam blowing, thereby extending the upper flow limit of the flow meter.
  • Page 116 Troubleshooting 10.4 Site Setup Data 3. Press the <Down Arrow> key and scroll to the [Site Setup Data] menu cell. 4. Press the <Right Arrow> key to select the option list. FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...
  • Page 117 Troubleshooting 10.4 Site Setup Data Manual Adjustment Procedure 1. At the [Site Setup Data] Menu, press the <Right Arrow> key and scroll to the [HF] menu cell. Press the <Right Arrow> key and [Manual] will appear in the display. 2. Press the <Right Arrow> key and use the keypad keys to input the desired correction value.
  • Page 118 Troubleshooting 10.4 Site Setup Data 4. The current measured correction value is displayed. 5. Press <ENTER> again to install this correction value that will now appear in the [HF] menu cell. Note The value shown in the [Automatic] display line can not be changed and is for user information only.
  • Page 119 Troubleshooting 10.4 Site Setup Data FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 121: Technical Data

    Technical data Input ● Flow Range: ± 12 m/s (± 40 ft/s) bi-directional ● Flow Sensitivity: 0.0003 m/s (0.001 ft/s) flow rate independent Digital Inputs ● Totalizer Hold Optically isolated diode Input voltage: 2-10 VDC ● Totalizer Reset Optically isolated diode Input voltage: 2-10 VDC Output ●...
  • Page 122 Technical data Design ● Weight 1.4 kg ( 3 lbs) ● Dimensions (WxHxD) 175.7 mm x 240.3 mm x 91.1 mm (6.92 in x 9.46 in x 3.59 in) ● Enclosure Material: Polycarbonate Power Supply ● AC Version 100 - 240 VAC, 50/60 Hz, 12 VA max. ●...

  • Page 123: Appendix

    In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs) See also Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs) FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 124: I/O Connections And Wiring

    Appendix A.3 I/O Connections and Wiring I/O Connections and Wiring Terminal Block Wiring - FST020 Flow Meter These connection diagrams apply to the part numbers listed below. Table A- 1 Part Numbers and Connection Diagrams SITRANS FST020 FST020 7ME3570-***** Figure A-1 Terminal TB1, DB9 Connector (J9), Power Connector (J12) and Menu Lockout Switch (S1) Table A- 2...

  • Page 125: Table A- 3 Input/Output Wiring (Tb1)

    Appendix A.3 I/O Connections and Wiring Table A- 3 Input/Output Wiring (TB1) Pin# Signal Function Description Io1+ Isolated Loop Supply Spannable 4-20mA output (Loop Powered) This output also provides a Io1- Isolated Loop Return fault indication by dropping to 2mA if assigned to flow rate and under fault conditions.
  • Page 126 Appendix A.3 I/O Connections and Wiring Ω Ω ∗ Ω ① ④ 4 - 20mA Output (current source) Digital Input - (CLR TOT) ② ⑤ Relay Output Pulse Output ③ Digital Input (NO TOT) Figure A-2 Typical TB1 Wiring Isolated 4-20mA Output TB1-1/2 R = 250 Ω...

  • Page 127: Flowrate Calibration

    Appendix A.4 Flowrate Calibration Relay TB1-4 / TB1-5 / TB1-6 = 300 Ω minimum Digital Inputs TB1-8 / TB1-9 and TB1-11 / TB1-12 = (10V + 0.02 x R ) max. 2 ≤ V ≤ 30 VDC 0 ≤ R ≤...
  • Page 128 Appendix A.4 Flowrate Calibration Kc Calibration For most applications, the measured flow range produces a linear meter response. Therefore, the Kc (slope correction) calibration is the preferred method since it only requires a single correction factor for all the flow rates encountered. Note Changing the calibration can cause profound changes in flow meter operating characteristics.
  • Page 129 Appendix A.4 Flowrate Calibration 4. Press the <Right Arrow> again and use the keypad keys to enter the required Kc factor (as calculated above). Note that the Kc value can be negative or positive. Enter the - or + sign first and then enter the calibrated value. 5.
  • Page 130 Appendix A.4 Flowrate Calibration 4. Press the <Right Arrow> key and then <ENTER>. This allows the following MultiPoint calibration selections: Point # Point 1 selected Indicated Rate Shows current rate for point #1 % correction The amount of correction applied either (-) or (+) percentages 5.

  • Page 131: Appendix

    Appendix Installation/Outline Drawings The following are the installation and outline drawings for the SITRANS FST020 IP65 NEMA 4X flow meter. 1011NFPS-7 Rev B - Installation 1011NFPS Series Dedicated Plastic Transducer 1011NFPS-8 Rev B1 - Outline Dimensions, 1011NFPS Series Dedicated Plastic Transducer 1011HNFS-7 Rev 02 - Installation, 1011HNFS Series Dedicated Plastic Body Transducer 1011HNFS-8 Rev A2 - Outline Dimensions, 1011HNFS Series Dedicated Plastic Body Transducer...
  • Page 132 Appendix B.1 Installation/Outline Drawings FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...
  • Page 157 Glossary Active Memory Section of RAM allocated for active site parameters (all current values). The flow meter receives site-specific operating instructions from Active Memory. Alphanumeric Field An 8-character data entry field that allows you to specify a Site Name or a Security code. Arrow Keys Use the <Up, Down, Left and Right>...
  • Page 158 Glossary ENTER Key Use the <ENTER> key to store a current numeric value or option list item. Flow meter Refers to the flow meter itself (the transmitter and sensors combined). Graphic Screen Refers to the integral display screen. Initial Makeup An internal process performed during installation, where the flow meter acquires its receive signal and enhances other parameters for optimal operation at a site.
  • Page 159 Glossary Menu Cell A location within a menu where you define either a single numeric value or option list selection that supports the Sub-Menu’s function. Certain view-only menu cells show reference data appropriate to the current application. NEGFLOW Totalizer mode for negative flow total only. NETFLOW Totalizer mode that combines positive and negative flow totals.
  • Page 160 Glossary POSFLOW Totalizer mode for positive flow total only. Register Refers to a memory location used by the flow meter to store data such as the flow total, etc. Sensor Refers to entire spool piece in some instances. Flow sensors that the flow meter uses to measure the flow rate.
  • Page 161 Glossary Vaer The flow meter’s aeration percent output. The sonic propagation velocity of a pipe. The sonic velocity of a liquid or gas. FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...
  • Page 162 Glossary FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...

  • Page 163: Index

    Index SmartSlew, 80 Support, 102 CE marked equipment, 10 Time Average, 80 CE-mark, 10 Contact person, 8 Customer Support Hotline, 101 Decontamination, 102 Device inspection, 7 History, 7 Hotline, 101 Internet Contact person, 8, 102 Flowdocumentation, 8 Support, 102 Lithium batteries Safety, 10 Maintenance, 101 Repair, 101...
  • Page 164 Index FST020 IP65 NEMA 4X Operating Instructions, 02/2012, A5E03086487-05...
  • Page 166 For more information www.siemens.com/flow Siemens Industry, Inc. Subject to change without prior notice Industry Automation Division Order No.: A5E03086487-05 CoC Ultrasonic Flow Printed in the USA Hauppauge, NY 11788 © Siemens AG 02.2012 www.siemens.com/processautomation...

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