WAGNER Zip 52 Finishing Operating Manual
  1. Manuals
  2. Brands
  3. WAGNER Manuals
  4. Water Pump
  5. ZIP52 Finishing
  6. Operating manual

WAGNER Zip 52 Finishing Operating Manual

Pneumatic double diaphragm pump spraypack
Hide thumbs Also See for Zip 52 Finishing:
Table of Contents

Advertisement

Quick Links

See also: Instruction Manual
Version 11/2018
Zip 52 Finishing
ZIP 52 PF Eco-Finishing
Pneumatic Double
Diaphragm Pump
Spraypack
B_04043
B_04045

Advertisement

Table of Contents
loading

Related Manuals for WAGNER Zip 52 Finishing

Summary of Contents for WAGNER Zip 52 Finishing

  • Page 1 Version 11/2018 Zip 52 Finishing ZIP 52 PF Eco-Finishing Pneumatic Double Diaphragm Pump Spraypack B_04043 B_04045...

  • Page 3: Table Of Contents

    Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for the Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Grounding the Unit 4.2.4 Product hose 4.2.5 Cleaning and Flushing 4.2.6 Touching Hot Surfaces 4.2.7...
  • Page 4 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 ASSEMBLY AND COMMISSIONING Training of Assembly/Commissioning Personnel Storage Conditions Installation Conditions Transportation Assembly and Installation 6.5.1 Positioning 6.5.2 Ventilation of the Spray Booth 6.5.3 Air Supply Lines 6.5.4 Product supply lines...
  • Page 5 FUNCTION TEST AFTER REPAIR WORK DISPOSAL ACCESSORIES SPARE PARTS 14.1 How can spare parts be ordered? 14.2 Spare Parts for ZIP 52 Finishing 14.3 Zip 52 PF Eco-Finishing 14.4 ZIP 52 Metal Pump 14.5 ZIP 52 Pump - Conductive Acetal 14.6...

  • Page 6: About These Instructions

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 7: Abbreviations

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 ABBREVIATIONS Order no. Order number Aluminum Spare part Fine Flow Controller Marking in the spare parts lists Two components Position Polyoxymethylene (Acetal) Number of pieces Polypropylene sulfide Double stroke PTFE Polytetrafluorethylene...

  • Page 8: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.

  • Page 9: Processible Working Materials

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 PROCESSIBLE WORKING MATERIALS Fluid materials like paints and lacquers. Application Finishing Finishing SSt Eco-Finishing Finishing POM Water-dilutable products Solvent-based lacquers and paints Two-component coating products Emulsions UV lacquers Primers Epoxy and polyurethane lacquers, phenolic...

  • Page 10: Identification

    This and the permissible ambient temperature can be found in Chapter 5.6.2 (Technical Data). Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: knocking or pushing metal against metal is to be avoided;...
  • Page 11 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Cleaning If there are deposits on the surfaces, the device may form electrostatic charges. Flames or sparks can form during discharge. Remove deposits from the surfaces to maintain conductivity. Use only a damp cloth to clean the device.

  • Page 12: Basic Safety Instructions

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT...

  • Page 13: Personnel Qualifications

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Ensure that during spraying, persons wear electrically conductive gloves. The grounding takes place via the spray gun handle or the trigger. Protective clothing, including gloves, must comply with EN 1149-5. The measured insulation resistance must not exceed 100 MΩ.

  • Page 14: Safe Handling Of Wagner Spray Devices

    "Troubleshooting" chapter. If necessary or at least every 12 months, the liquid ejection devices must be checked for safe working conditions by an expert (e.g. WAGNER Service Technician) in accordance with the guidelines for liquid ejection devices (ZH 1/406 and DGUV 100-500 Chapters 2.29 and 2.36).

  • Page 15: Product Hose

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 4.2.4 PRODUCT HOSE Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.

  • Page 16: Cleaning And Flushing

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 4.2.5 CLEANING AND FLUSHING Hazard due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-ignitable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are...

  • Page 17: Maintenance And Repair

    4.2.7 MAINTENANCE AND REPAIR Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories.

  • Page 18: Description

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 DESCRIPTION COMPONENTS OF ZIP 52 FINISHING Designation Pump pressure regulator Product pressure regulator Atomizing air pressure regulator Product return valve Air cut-off valve (precisely adjustable filter flow controller with integrated pulsation damper)

  • Page 19: Protective And Monitoring Equipment

    INCLUDED ITEMS Order no. Designation Diaphragm pump ZIP 52 Finishing / ZIP 52 PF Eco-Finishing Suction hose with filter Fine Flow Controller FFC (for Zip 52 Finishing) Product filter (for ZIP 52 Eco-Finishing)

  • Page 20: Technical Data

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 5.6.2 TECHNICAL DATA Pump body Acetal Description Units Zip 52 Zip 52 Zip 52 ZIP 52 PF Pump ratio Volume flow per double stroke cu inch 6.59 3.78 Maximum operating pressure...

  • Page 21: Dimensions And Connections

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 5.6.3 DIMENSIONS AND CONNECTIONS mm; inch 280; 11.02 189; 7.44 15; 0.59 9; ø 0.35 360; 14.17 158; 6.22 21; 0.83 250; 9.84 D (x4) B_04046 on trolley mm; inch 520; 20.47 481;...

  • Page 22: Performance Diagrams

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 mm; inch 405; 15.94 335; 13.19 940; 37.01 602; 23.70 B_04048 5.6.4 PERFORMANCE DIAGRAMS Example Stroke frequency /min 8 bar 6 bar 4 bar B_00301 Water flow rate l/min <gpm>...

  • Page 23: Operating Elements

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Zip 52 ZIP 52 PF bar (MPa) nl/min bar (MPa) nl/min Stroke frequency /min Stroke frequency /min <psi> <scfm> <psi> <scfm> 10 (1.0) 10 (1.0) <145> <26.9> <145> <8.9> 8.0 (0.8) 8.0 (0.8)

  • Page 24: Assembly And Commissioning

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 25: Positioning

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 × × 6.5.1 POSITIONING B_06944 Procedure: 1. Mount the pump on a frame, trolley or wall mount. 2. Connect the suction system and air supply. 3. Connect the material and air supply in accordance with the superordinate operating manual.

  • Page 26: Ventilation Of The Spray Booth

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 6.5.2 VENTILATION OF THE SPRAY BOOTH Operate the device in a spray booth approved for the working materials. - or - Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on.
  • Page 27 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Grounding scheme (example) EX zone Conveyor Work piece Pump Product R max < 1 MΩ tank Spraying stand Floor, static dissipative B_06945 Part / workstation Cable cross section Pump 4 mm2; AWG 12 Paint tank 6 mm2;...

  • Page 28: Commissioning

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 COMMISSIONING WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with flushing agent or working medium.

  • Page 29: Operation

    5. Set the air pressure to 1–1.5 bar with the pump pressure regulator (1) and the product pressure regulator (2, for ZIP 52 Finishing), in order to reach the desired product amount and/or the desired product pressure. 6. Set the atomizing air pressure regulator (3) to 1.5–2 bar.

  • Page 30: Pump Shaking / Air Suctioning

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 7.3.1 PUMP SHAKING / AIR SUCTIONING If the pump speeds up suddenly and starts to shake, there is no lacquer left inside the device and the pump is sucking in air. In this case, more lacquer must be supplied.

  • Page 31: Basic Flushing

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 BASIC FLUSHING Regular flushing Regular flushing, cleaning and maintenance ensures the pump's high pumping and extraction capacity. The cleaning and flushing agents used must be compatible with the working material. WARNING Incompatibility of flushing / cleaning agent with the working medium! Risk of explosion and danger of poisoning by toxic gases.

  • Page 32: Cleaning And Maintenance

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING PERSONNEL Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: −...

  • Page 33: Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 34: Safety Checks And Maintenance Intervals

    Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36: – The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.

  • Page 35: Emptying Pump

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 8.2.4 EMPTYING PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner.

  • Page 36: Filling The Empty Pump

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 8.2.5 FILLING THE EMPTY PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Fill the device slowly and in a controlled manner.

  • Page 37: Cleaning The Filter

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 CLEANING THE FILTER This pump has one filter inside the suction tube and another inside the delivery circuit (ZIP52 Finishing: Fine Flow Controller - ZIP52 PF Eco-Finishing: product filter). The filters must be cleaned regularly.

  • Page 38: Diaphragm Replacement (Preventive Maintenance)

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 DIAPHRAGM REPLACEMENT (PREVENTIVE MAINTENANCE) Mark the coupled parts (diaphragm covers, manifold, covers) with a felt-tip pen so as to make subsequent reassembly easier. Notice: When executing the following tasks it is imperative to avoid any rotation of the...

  • Page 39: Cleaning / Replacement Of The Suction And Delivery Non-Return Valves

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 CLEANING / REPLACEMENT OF THE SUCTION AND DELIVERY NON-RETURN VALVES a) Remove the suction and delivery manifold. b) Remove the seals, seats and balls from the diaphragm covers and the manifold's housings.

  • Page 40: Troubleshooting And Rectification

    Install a condensation separator in the air line. Install an air dryer if necessary. If necessary, install an oiler and fill it with special de-icing fluid. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center.

  • Page 41: Repair Work

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 42: Cleaning The Parts After Disassembly

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 10.4 CLEANING THE PARTS AFTER DISASSEMBLY WARNING Incompatibility of cleaning agent and working medium! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the cleaning agents and working media on the basis of the safety data sheets.

  • Page 43: Replacing The Diaphragm (Due To Breakage)

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 10.6 REPLACING THE DIAPHRAGM (DUE TO BREAKAGE) If the diaphragms are replaced as a result of breakage, all the internal parts of the motor must be cleaned and the condition of the seals and reversing valve, which may have been damaged by contact with the pump fluid, must be checked.

  • Page 44: Function Test After Repair Work

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 11 FUNCTION TEST AFTER REPAIR WORK After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel.

  • Page 46: Accessories

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 13 ACCESSORIES B_04054...
  • Page 47 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Order no. Designation U760.00 ZIP52 Finishing, aluminium U765.00 ZIP52 Finishing, stainless steel U773.00 ZIP52 Finishing, (POM) acetal U731.00 ZIP52 PF Eco-Finishing S419.00G Low-pressure double hose S419.00GI Low-pressure double hose, stainless steel R950.xx...

  • Page 48: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 50: Spare Parts For Zip 52 Finishing

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.2 SPARE PARTS FOR ZIP 52 FINISHING (U765.00) (U765.00) B_04055...
  • Page 51 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Order no. Order no. Order no. Designation U760.00 U765.00 U773.00 DDP ZIP52 T0180.00A T0180.00AI T0180.L0AI FFC 14/0.5-8 bar pneum., aluminium E3105.92 E3105.92 E3105.92 Zip52 pump bracket E3106.92 E3106.92 E3106.92 Mounting plate for FFC M208.04...

  • Page 52: Zip 52 Pf Eco-Finishing

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.3 ZIP 52 PF ECO-FINISHING B_04056...
  • Page 53 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Order no. Designation U731.00 ZIP52 PF Eco-Finishing E3112.92 Mounting plate for Zip52 E111.92b Leg ZIP52 Eco R211.07 Closure cap D20 P123.00E Compressed air regulator, 1/4" P936.00 Pressure gauge, 0-10 bar D50x1/8"...

  • Page 54: Zip 52 Metal Pump

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.4 ZIP 52 METAL PUMP 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5 Nm; 3.7 lbft 5 Nm; 3.7 lbft B_04058...
  • Page 55 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 ZIP 52 – ZIP 52 – ZIP 52 PF – Aluminum Stainless Steel Aluminum Order no. Order no. Order no. Designation F184.01 F188.03 F184.01 Suction manifold - left F185.01 F189.03 F185.01 Delivery manifold - left F834.07R...

  • Page 56: Zip 52 Pump - Conductive Acetal

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.5 ZIP 52 PUMP - CONDUCTIVE ACETAL 4.5 Nm; 3.3 lbft (21*) 12 Nm; 8.8 lbft 7 Nm; 5.2 lbft 4.5 Nm; 3.3 lbft B_04063...
  • Page 57 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Order no. Designation U773.00 DDP ZIP52 F833.07G-A Suction manifold - left F859.07G Delivery manifold - left F834.07D External diaphragm disc F831.07G-A Conductive diaphragm cover G921.07B Diaphragm K128.62 Screw, M6x40 K1076.62 Screw, M6x75 K311.62...

  • Page 58: Zip Motor

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.6 ZIP MOTOR 3.5 Nm; 2.6 lbft 2 Nm; 1.5 lbft 2 Nm; 1.5 lbft B_04027...
  • Page 59 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Zip 52 ZIP 52 PF Order Order no. Designation T6103.00 T6103.00S Motor B0146.04 B0146.04 Feeler pin B0147.71 B0147.71 Inner diaphragm disc B0150.03 B0150.03S Shaft F194.91 F194.91 Cover (pressure side) F829.07 F829.07 Shaft guide bushing F830.07...

  • Page 60: Trolley, Frame Set, And Wheel Set

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.7 TROLLEY, FRAME SET, AND WHEEL SET B_04035 Sliding tables Frame set Wheel set Order no. Order no. Order no. Designation T760.00SR Sliding tables T760.00S T760.00S Frame set T760.00R T760.00R Wheel set with handle E3108.92...

  • Page 61: Material Filter

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.8 MATERIAL FILTER B_04057 Order no. Designation T4005.00ALS Product filter: LP ZIP Filter, PN15 G1/4“ CS B0259.01 Filter housing B0127.01 Filter cap T454.00 APS filter cartridge, 60 mesh H282.03 Spring for filter, inox H1152.03...

  • Page 62: Fine Flow Controller

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.9 FINE FLOW CONTROLLER 40 Nm 5 Nm 6 Nm B_04036...
  • Page 63 Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 Order no. Order no. Designation T0180.00A T0180.00AI Fine Flow Controller, 14/0.5-8 bar A588.03 A588.03 Diaphragm disc - product side A590.03 A590.03 Diaphragm disc - air side B0172.03 B0172.03 Ball guide B0180.01 B0180.03...

  • Page 64: Service Sets

    Zip 52 Finishing VERSION 11/2018 ORDER NUMBER DOC 2332848 14.10 SERVICE SETS Pump No. Diaphragm Valve seat Valve ball Service set O-ring set Air valve set U731.00 UHMWPE Stainless Stainless T9080.00 T9077.00 P4003.00 steel steel U760.00 UHMWPE Stainless Stainless T9080.00 T9077.00...

  • Page 65: Eu Declaration Of Conformity

    Chapter 2.29 and Chapter 2.36 Identification: EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2334618...
  • Page 68 Order no. 2332848 Edition 11/2018 ts-liquid@wagner-group.com www.wagner-group.com...

This manual is also suitable for:

Zip 52 pf eco-finishing

Table of Contents