Henny Penny 500 Service Manual
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Henny Penny 500 Service Manual

4-head electric pressure fryers
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See also: Troubleshooting , Operator's Manual
SERVICE
MANUAL
4 4 - - H H e e a a d d E E l l e e c c t t r r i i c c
P P r r e e s s s s u u r r e e F F r r y y e e r r s s
MODEL 500
MODEL 561
FM06-082A

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Summary of Contents for Henny Penny 500

  • Page 1 4 4 - - H H e e a a d d E E l l e e c c t t r r i i c c P P r r e e s s s s u u r r e e F F r r y y e e r r s s MODEL 500 MODEL 561...

  • Page 3: Table Of Contents

    Table of Contents Safety and Compliance....................ix Chapter 1 Troubleshooting....................1 1.1 Introduction ......................1 1.2 Diagnostics......................1 Chapter 2 Maintenance ....................13 2.1 Introduction ......................13 2.2 Maintenance Hints ....................13 2.3 Preventative Maintenance Schedule..............13 2.4 Lower the Control....................14 2.4.1 Raise the Control ...................14 2.4.2 Replace the Control ..................14 2.4.3 Configure the Serial Number................15 2.4.3.1 Verify the Serial Number ................15 2.4.3.2 Adding or Correcting a 9 Character Serial Number........16...
  • Page 4 2.14.3 Continuity Check Procedure................39 2.14.4 Replacement ....................39 2.14.5 Indicator Lights ....................40 2.14.6 Fuse Holder....................40 2.14.7 Checking Procedure For Fuses ..............40 2.14.8 Cord & Plug Check..................40 2.14.9 Wall Receptacle (Voltage Check) ..............40 2.14.9.1 Electric Models..................40 2.15 Timing Control ....................41 2.15.1 Description ....................41 2.15.2 Checking Procedure..................41 2.15.3 Replacement ....................42 2.15.4 Timer Light ....................43...
  • Page 5 7.5 500 EF, 380-415v, 50Hz, 3P, (63197E) (Before 04/01/06) ........177 7.6 500 EF, 380-415v, 50Hz, 3P, (71993B) (After 04/01/06)......... 178 7.7 500 EF, C1000 & 2000, 208-240v, 50/60Hz, 3P, 240v Con. (78541C) ..... 179 7.8 500 EF, C1000 & 2000, 208-240v, 50/60Hz, 1P, 240v Con. (79421B) ..... 180 7.9 500 EF, C1000 &...
  • Page 6 7.28 500/561 EF, 380-415v, 50/60Hz, 3P (63200F) (Before 04/01/06)......200 7.29 500/561 EF, 380-415v, 50/60Hz, 3P (72002B) (After 04/01/06) ......201 7.30 561 EF, 13.5kW, 3P, 208/240v (48184E) ............202 7.31 561 EF, 13.5kW, 3P, 480v (48193E)..............203 7.32 561 EF, 13.5kW, 3P, 220v (48198E)..............204 7.33 561 EF, 13.5kW, 3P, 220/380v or 240/415v (48200E) ..........

  • Page 8: Chapter 1 Troubleshooting

    List of Tables Table 1-1 Troubleshooting....................1 Table 2-1 Preventative Maintenance Schedule ..............13 Table 2-2 Heating Element Ohm Checkout ................29 Table 2-3 Continuity Check Procedure - Off Position ............39 Table 2-4 Continuity Check Procedure - Power Position .............39 Table 2-5 Continuity Check Procedure - Pump Position ............39 Table 2-6 Checking Procedure - ON/OFF Switch ...............41 Table 2-7 Checking Procedure - Buzzer Coil..............42 Table 2-8 Checking Procedure - Microswitch ..............42...
  • Page 9 Figure 3-23 Rinse Hose ....................137 Figure 3-24 Filter Motor & Pump ..................138 Figure 3-25 Direct-Connect Assembly - Model 500............140 Figure 3-26 Filter Drain Pan & Filter Screen Assembly ............. 142 Figure 3-27 Supersorb Filter Assembly (Before 3–1–02)........... 146 Figure 3-28 Supersorb Filter Assembly (3–1–02 &...
  • Page 10 viii...

  • Page 11: Chapter 2 Maintenance

    S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
  • Page 12 These are the original version controlled Henny Penny instructions for Pressure Fryer Electric (PFE) model 500, 561 (PFE 500, 561). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
  • Page 13 Hazardous Substances directive (RoHS) and have redesigned our products as needed in order to comply. To continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor.

  • Page 15: Table 1-1 Troubleshooting

    C C h h a a p p t t e e r r 1 1 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 1 1 .
  • Page 16 Problem Cause Correction Dip solution too strong for Use correct dip solution or shorten product. product immersion time. Breading product too far in Bread product closer to actual frying advance. period. B. Too light. Temperature too low. • Increase temperature. •...
  • Page 17 Problem Cause Correction Product was incorrectly Agitate product during the dipping dipped in water before procedure. breading. Breading not uniform on • Sift breading during breading. product. • Refer to Operator’s Manual. Burned breading particles on Filter the shortening more frequently. product.
  • Page 18 Problem Cause Correction Shortening needs filtering. Filter shortening more frequently. Vat (frypot) not properly Drain and clean vat (frypot). cleaned. C. Bland taste. Raw product not fresh. Use fresh raw products. Breading mixture incorrect Use breading designed for desired for product (spice content too product.
  • Page 19 Problem Cause Correction Improper handling of product Use proper handling procedures for (black bone). product. Product not thoroughly Increase cooking time. cooked (red bone). C. Breading falls off. Incorrect breading Use correct breading procedure, see procedures. the Operator’s Manual. Product partially frozen dur- Thoroughly thaw the product before ing breading.
  • Page 20 Problem Cause Correction • Check cord and plug per 2.14 Electrical Components , page • Check circuit breaker on single phase fryers. P P r r e e s s s s u u r r e e S S e e c c t t i i o o n n Pressure will not ex- Exhaust line from solenoid Release pressure from vat (frypot);...
  • Page 21 Problem Cause Correction Safety relief valve leaking. Check and replace, if necessary, per 2.16 Pressure Regulation/Exhaust , page F F i i l l t t e e r r S S y y s s t t e e m m S S e e c c t t i i o o n n Filter motor runs but Filter valve not open.
  • Page 22 Problem Cause Correction Faulty main switch. Check main switch per 2.14 Electri- cal Components , page No power. Check cord and plug and power at wall receptacle per 2.14 Electrical Components , page Faulty contactor. Check contactor per 2.13 Heating Contactors , page High limit control switch Press red high limit reset per...
  • Page 23 Problem Cause Correction shortening, and check procedure for raising lid. Condensation line stopped Condensation line stopped up. Improper or bad shortening. Use recommended shortening. Improper filtering. Refer to the procedure covering fil- tering the shortening. Improper rinsing after clean- Clean and neutralize the vat (frypot); ing the fryer.
  • Page 24 Problem Cause Correction Gasket coming out of Crumbs under gasket. • Remove gasket and clean per lid liner. 2.16 Pressure Regulation/ Exhaust , page • Clean top rim of vat (frypot). • Replace worn or damaged gasket per 2.16 Pressure Regulation/Exhaust , page 2.16 Pressure Lid spindle will not...
  • Page 25 Problem Cause Correction To check the problem, perform Lid will not unlatch Lid gasket not seated prop- the following procedures: from closed position. erly or idle nut not adjusted. 1 1 . . Remove pressure from vat (frypot). 2 2 . . Turn main switch to off position. 3 3 .

  • Page 27: Table 2-1 Preventative Maintenance Schedule

    C C h h a a p p t t e e r r 2 2 M M a a i i n n t t e e n n a a n n c c e e 2 2 . . 1 1 I I n n t t r r o o d d u u c c t t i i o o n n This section provides procedures for the checkout and replacement of the various parts used within the fryer.

  • Page 28: Lower The Control

    2 2 . . 4 4 L L o o w w e e r r t t h h e e C C o o n n t t r r o o l l T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
  • Page 29 Reconnect the connectors on the back of the control. 3 3 ) ) 2 2 . . 4 4 . . 3 3 C C o o n n f f i i g g u u r r e e t t h h e e S S e e r r i i a a l l N N u u m m b b e e r r NOTICE : The serial number must be added correctly in to the control or the WiFi module cannot receive or transmit data, including automated software updates.

  • Page 30: Verify The Serial Number

    2 2 . . 4 4 . . 3 3 . . 2 2 A A d d d d i i n n g g o o r r C C o o r r r r e e c c t t i i n n g g a a 9 9 C C h h a a r r a a c c t t e e r r S S e e r r i i a a l l N N u u m m b b e e r r N N O O T T E E : You only need to enter the first four and last three digits;...
  • Page 31 2 2 . . 4 4 . . 3 3 . . 3 3 A A d d d d i i n n g g o o r r C C o o r r r r e e c c t t i i n n g g a a 7 7 C C h h a a r r a a c c t t e e r r S S e e r r i i a a l l N N u u m m b b e e r r Press the left-side button.
  • Page 32 1. Remove electrical power supplied to the fryer. 2. Remove the control panel. See Lower the Control , page 3. Disconnect the white box connector. 4. Remove the two screws securing transformer to the unit and remove transformer. 5. Replace with new transformer in reverse order.
  • Page 33 1. Remove electrical power supplied to the fryer. 2. Drain the shortening from the vat (frypot). 3. Remove the control panel. See Lower the Control , page 4. Using a 1/2” wrench, remove the nut on the compression fitting. 5. Remove the temperature probe from the vat (frypot).

  • Page 34: Front Panel Thermostat

    7. Tighten the compression nut hand tight and then a half turn with wrench. 8. Connect new temperature probe to PC board and replace control panel. 9. Replace shortening and turn power on and check out fryer. 2 2 . . 7 7 T T e e m m p p e e r r a a t t u u r r e e R R e e g g u u l l a a t t i i o o n n ( ( S S i i n n g g l l e e S S t t a a g g e e ) ) 2 2 .

  • Page 35: High Limit Temperature Control

    The accuracy of a thermostat needs to be less than 5°F. If a thermostat is not reading accurately and suspected to be faulty, Henny Penny suggests that the thermostat be replaced. If you have any questions, please do not hesitate to call the Technical Services Department.

  • Page 36: Figure 2-1 Thermostat Test Points

    With an ohmmeter or continuity light, check for continuity as follows. 3 3 ) ) On a standard single temperature thermostat (Henny Penny Part No. 14293), 4 4 ) ) check between terminals 52 and 53. Move the temperature knob from off to maximum.

  • Page 37: Figure 2-3 Thermostat & Control Panel Diagram

    Place your thumb at the bend in the capillary tube, where it comes into the vat 4 4 ) ) (frypot), and straighten the bulb. The bulb should be extending out into the vat (frypot). Remove the two screws which secure the control panel to the frame of the fryer. 5 5 ) ) Lift the panel up and off the metal flanges.

  • Page 38: Figure 2-4 Screw Nut Assembly

    Figure 2-4 Screw Nut Assembly Remove the large screw nut (1). 1 1 2 2 ) ) Label the wire connections to the thermostat for correct identification when the 1 1 3 3 ) ) new thermostat is installed. Disconnect the wires. 1 1 4 4 ) ) Remove the defective thermostat.

  • Page 39: Figure 2-5 High Limit Reset Button - Electric

    Install the two screws on the front of the control panel, which secure the 2 2 5 5 ) ) thermostat to the back of the panel. Install the thermostat bezel. Install the thermostat knob. 2 2 6 6 ) ) Secure the control panel with the 4 screws.

  • Page 40: Procedure

    2 2 . . 1 1 1 1 . . 2 2 C C h h e e c c k k o o u u t t T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .

  • Page 41: Figure 2-6 High Limit Capillary Tube - Electric

    Figure 2-6 High Limit Capillary Tube - Electric If the capillary tube (1) is broken or cracked, the control will open, shutting off 1 1 ) ) electrical power. The control cannot be reset. Drain shortening from the vat (frypot). 2 2 ) ) Remove control panel.
  • Page 42 Carefully bend the capillary bulb and tube toward the bulb holder on the heating 1 1 2 2 ) ) elements. Slip the capillary bulb into the bulb holder located on the heating elements. Pull 1 1 3 3 ) ) excess capillary line form pot and tighten nut into vat (frypot) wall, see Figure 2- 2 Thermostat Sensing Bulb - Electric , page 22...

  • Page 43: Table 2-2 Heating Element Ohm Checkout

    T T a a b b l l e e 2 2 - - 2 2 H H e e a a t t i i n n g g E E l l e e m m e e n n t t O O h h m m C C h h e e c c k k o o u u t t Resistance in Ohms Voltage Heater P/N...

  • Page 44: Figure 2-7 Heating Element Assembly

    Figure 2-7 Heating Element Assembly Figure 2-8 Heating Loosen the bolts on the four element spreaders (1), see 4 4 ) ) Element Spreaders , page...

  • Page 45: Figure 2-8 Heating Element Spreaders

    Figure 2-8 Heating Element Spreaders Slide the elements spreaders (1) to the center of the heating element. 5 5 ) )
  • Page 46 Remove the brass nuts (4) and washers (3), which secure the ends of the 6 6 ) ) elements through the vat (frypot) wall, see Figure 2-7 Heating Element Assembly , page Remove the heating elements from the vat (frypot) as a group by lifting the far 7 7 ) ) end and sliding them up and out toward the rear of the vat (frypot).

  • Page 47: Figure 2-9 Primary Contactor Test Points

    Remove electrical power supplied to the fryer. 1 1 ) ) 2.4 Lower Remove the control panel and insert it in the slot above the door, see 2 2 ) ) the Control , page Perform a check on the contactor as follows: 3 3 ) ) Test Points Results...

  • Page 48: Figure 2-10 Heat Contactor Test Points

    Figure 2-10 Heat Contactor Test Points 2 2 . . 1 1 3 3 . . 3 3 C C h h e e c c k k o o u u t t ( ( P P o o w w e e r r S S u u p p p p l l i i e e d d ) ) T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k , , m m a a k k e e c c o o n n n n e e c c t t i i o o n n s s b b e e f f o o r r e e a a p p p p l l y y i i n n g g p p o o w w e e r r , , t t a a k k e e r r e e a a d d i i n n g g , , a a n n d d r r e e m m o o v v e e p p o o w w e e r r b b e e f f o o r r e e r r e e m m o o v v i i n n g g...

  • Page 49: Checkout

    The voltage should read the same at each terminal. It should correspond to the voltage rating stated on the data plate, see Figure 2-9 Primary Contactor Test Points , page If voltage is not present, check output of primary NOTICE: contactor at terminals 27, 28, and 29.

  • Page 50: Replacement

    2 2 . . 1 1 3 3 . . 5 5 R R e e p p l l a a c c e e m m e e n n t t M M e e r r c c u u r r y y T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .

  • Page 51: Heating Elements

    2 2 . . 1 1 4 4 E E l l e e c c t t r r i i c c a a l l C C o o m m p p o o n n e e n n t t s s D D o o n n o o t t d d i i s s c c o o n n n n e e c c t t t t h h e e g g r r o o u u n n d d ( ( e e a a r r t t h h ) ) p p l l u u g g .

  • Page 52: Figure 2-12 Drain Switch Assembly

    Figure 2-12 Drain Switch Assembly Label and disconnect wires. 3 3 ) ) Connect wires to new drain switch. 4 4 ) ) Position actuator (2) and attach drain switch and switch cover with two screws 5 5 ) ) and nuts.

  • Page 53: Table 2-3 Continuity Check Procedure - Off Position

    2 2 . . 1 1 4 4 . . 3 3 C C o o n n t t i i n n u u i i t t y y C C h h e e c c k k P P r r o o c c e e d d u u r r e e Figure 2-13 Continuity Check Test Points T T a a b b l l e e 2 2 - - 3 3 C C o o n n t t i i n n u u i i t t y y C C h h e e c c k k P P r r o o c c e e d d u u r r e e - - O O f f f f P P o o s s i i t t i i o o n n Test Points...
  • Page 54 Reconnect wires to switch in the same position as noted on the labels. 4 4 ) ) 2.4.1 Raise the Control , page Replace control panel per 5 5 ) ) 2 2 . . 1 1 4 4 . . 5 5 I I n n d d i i c c a a t t o o r r L L i i g g h h t t s s T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .

  • Page 55: Table 2-6 Checking Procedure - On/Off Switch

    The voltage should read the same for each line test. It should correspond to the voltage shown on the data plate. 2 2 . . 1 1 5 5 T T i i m m i i n n g g C C o o n n t t r r o o l l T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .

  • Page 56: Table 2-7 Checking Procedure - Buzzer Coil

    T T a a b b l l e e 2 2 - - 7 7 C C h h e e c c k k i i n n g g P P r r o o c c e e d d u u r r e e - - B B u u z z z z e e r r C C o o i i l l Test Points Results S S w w i i t t c c h h i i n n O O F F F F p p o o s s i i t t i i o o n n...
  • Page 57 2 2 . . 1 1 5 5 . . 4 4 T T i i m m e e r r L L i i g g h h t t Disconnect light wires from terminal board. 1 1 ) ) Remove and discard the bad light assembly.

  • Page 58: Electric Models

    2 2 . . 1 1 5 5 . . 6 6 T T i i m m e e r r S S w w i i t t c c h h Connect light leads to terminal board of timer. 1 1 ) ) Remove switch nuts and remove switch from panel.

  • Page 59: Table 2-11 Coil Check Procedure

    T T a a b b l l e e 2 2 - - 1 1 1 1 C C o o i i l l C C h h e e c c k k P P r r o o c c e e d d u u r r e e Test Volts/Phase Results 24 volt...
  • Page 60 Loosen the nut on the 1/2 inch connector and pull piping conduit form the valve 4 4 ) ) case. Leave enough slack to remove the coil housing and yoke. If the core-disc assembly is sticking due to buildup of shortening, breading, and 5 5 ) ) food particles, proceed with the following steps.
  • Page 61 (9), see Figure 2-17 Solenoid Valve Diagram , page A repair kit, Henny Penny Part No. 17120, is available if any of the seals need to 6 6 ) ) be replaced. If any one seal is defective, all seals should be replaced.

  • Page 62: Figure 2-15 Exhaust Fitting

    • Loosen both conduit and exhaust fittings. Figure 2-15 Exhaust Fitting...

  • Page 63: Figure 2-16 Conduit Fitting

    Figure 2-16 Conduit Fitting • Remove nipple from solenoid body. • Unthread body from fryer. • A new solenoid can now be placed on the fryer, and reassembled in reverse order of previous steps, or continue onto step 7 to change the seals. To change seals: 7 7 ) ) Figure 2-17 Solenoid Valve Diagram...
  • Page 64 • Remove the two adapter screws (22) which attach the pipe adapter (21) to the solenoid body (20). • Remove the disc spring (10), guide (9), and seat (8). • Clean the valve body. • Wet O-ring (12) around seat with water and insert O-ring assembly (flat side first) in valve, through IN side of body.
  • Page 65 2 2 . . 1 1 6 6 . . 6 6 R R e e m m o o v v a a l l & & C C l l e e a a n n i i n n g g o o f f S S a a f f e e t t y y R R e e l l i i e e f f V V a a l l v v e e D D o o n n o o t t a a t t t t e e m m p p t t t t o o r r e e m m o o v v e e v v a a l l v v e e w w h h i i l l e e f f r r y y e e r r i i s s o o p p e e r r a a t t i i n n g g , , s s e e v v e e r r e e b b u u r r n n s s o o r r o o t t h h e e r r i i n n j j u u r r i i e e s s c c o o u u l l d d r r e e s s u u l l t t .
  • Page 66 Replace rim and glass. 3 3 ) ) 2 2 . . 1 1 6 6 . . 7 7 . . 2 2 C C l l e e a a n n i i n n g g S S t t e e p p s s Remove gauge and check inside the pipe fittings from deadweight body.
  • Page 67 2 2 . . 1 1 6 6 . . 9 9 C C o o n n d d e e n n s s a a t t i i o o n n B B o o x x B B o o t t t t o o m m R R e e m m o o v v a a l l Loosen fitting at the bottom of the box.
  • Page 68 2 2 . . 1 1 6 6 . . 1 1 0 0 L L i i d d C C o o v v e e r r A A s s s s e e m m b b l l y y 2 2 .
  • Page 69 The hinge spring needs to be replaced if it is broken, cracked or otherwise loses its tension. A special spring installation tool which greatly simplifies this procedure is available from the factory. (Henny Penny part number 14960) Pull out on the retaining pin knob on the front of the crossbar to release lid 1 1 ) ) cover.
  • Page 70 Remove the broken spring. 4 4 ) ) The new spring is placed in the loading tool so that the spring coil is laying in the 5 5 ) ) u-shaped center of the tool. The perpendicular shaft is placed in the stationary hook of the tool, and the parallel shaft is placed so the adjustable hook will tighten it down.

  • Page 71: Figure 2-18 Latch Spring Assembly

    Figure 2-18 Latch Spring Assembly Replace the crossbar from the lid. 1 1 ) ) With the crossbar in the upright position, remove one of the two Tru-Arc rings 2 2 ) ) from latch pin. Tap out pin from latch while grasping latch, and remove latch and latch spring. 3 3 ) ) Install new latch spring with the coils of spring extending forward.
  • Page 72 Secure spring in place with Tru-Arc ring. 5 5 ) )
  • Page 73 The gray rubber gasket surrounding the inside of lid is designed to be reversed. Henny Penny recommends that this be done on a quarterly basis. 2 2 . . 1 1 6 6 . . 1 1 4 4 . . 1 1 P P u u r r p p o o s s e e Because of heat expansions and the pressure used for the cooking process, the gasket is constantly under extreme stress.

  • Page 74: Figure 2-19 Lid Cover Screws

    2 2 . . 1 1 6 6 . . 1 1 4 4 . . 2 2 P P r r o o c c e e s s s s There are two lid liner screws (2) on either side of the lid cover (1), see Figure 2- 1 1 ) ) 19 Lid Cover Screws , page...
  • Page 75 2 2 . . 1 1 6 6 . . 1 1 5 5 L L i i d d L L i i m m i i t t S S t t o o p p A A d d j j u u s s t t m m e e n n t t The lid limit stop, with proper adjustment, prevents unnecessary overtightening of the spindle, and as a result, extends the life of the lid gasket.
  • Page 76 red knob on the lid cover latch. When in the normal operating position, both red knobs should be aligned. The seven o’clock position is only to allow slight additional turning of the spindle to relieve any side pressure that could hold the locking pin in the locking NOTICE: collar after all pressure has been released from the vat (frypot).
  • Page 77 Remove the ball from the locking collar. In some cases, lightly tapping the steel 5 5 ) ) ball with a hammer may be needed. Remove and inspect the idle nut. 6 6 ) ) Thread the spindle out of the acme nut. 7 7 ) )
  • Page 78 Loosen the Allen set screw in the outer ring of limit stop. Thread the inside 8 8 ) ) portion up and down several times to check for ease of operation. If thread feels tight or must be forced, threads may be damaged. Discard and replace with new limit stop assembly.
  • Page 79 Use an Allen wrench and ratchet to remove the retainer. 1 1 1 1 ) ) Remove the locking pin and spring. Inspect and replace, if necessary. 1 1 2 2 ) )
  • Page 80 When reinstalling the locking pin, be certain it is put back in its original position. The angled side of the pin should NOTICE: be to the right. Use a magnet to remove the ball seat. Inspect and replace if necessary. 1 1 3 3 ) ) Install the acme nut and limit stop collar.
  • Page 81 Slip the spindle through the limit stop, hold the idle nut against the acme nut, 1 1 7 7 ) ) and thread spindle through both. There should be 20 to 60 thousandths between the acme nut and the idle nut. To increase dimension turn the idle nut counterclockwise;...
  • Page 82 2 2 . . 1 1 7 7 . . 2 2 R R e e m m o o v v a a l l T T h h e e h h o o s s e e a a n n d d f f i i t t t t i i n n g g w w i i l l l l b b e e h h o o t t . . U U s s e e p p r r o o t t e e c c t t i i v v e e g g l l o o v v e e s s o o r r c c l l o o t t h h w w h h e e n n f f o o l l l l o o w w i i n n g g t t h h i i s s p p r r o o c c e e d d u u r r e e o o r r s s e e v v e e r r e e b b u u r r n n s s c c o o u u l l d d r r e e s s u u l l t t .
  • Page 83 2 2 . . 1 1 7 7 . . 5 5 R R e e m m o o v v a a l l Drain the shortening from the vat (frypot). 1 1 ) ) Remove the filter drain pan from the fryer. 2 2 ) ) Remove the cotter pin, handle, and extension rod.
  • Page 84 To reassemble, place rotor on drive shaft, and place roller into rotor. 3 3 ) ) A small amount of grease might be needed to hold the bottom roller into place until cover plate is put on. Make NOTICE: sure O-ring is in proper position on plate. 2 2 .
  • Page 85 To replace the pump, remove the four Allen screws, front plate, rotor, and rollers 3 3 ) ) from pump. Place the pump onto shaft and against the seal shaft. Place the 1/2 inch bolts through the pump and into the motor and tighten. Then replace rotor, rollers, front plate, and tight Allen screws.
  • Page 86 Remove hardware attaching the motor to the motor base bracket and remove 8 8 ) ) motor and pump assembly. 2 2 . . 1 1 7 7 . . 9 9 F F i i l l t t e e r r P P u u m m p p M M o o t t o o r r P P r r o o t t e e c c t t o o r r - - M M a a n n u u a a l l R R e e s s e e t t T T o o p p r r e e v v e e n n t t b b u u r r n n s s c c a a u u s s e e d d b b y y s s p p l l a a s s h h i i n n g g s s h h o o r r t t e e n n i i n n g g , , t t h h e e u u n n i i t t ’...

  • Page 87: Electric Models

    2 2 . . 1 1 9 9 W W i i r r i i n n g g D D i i a a g g r r a a m m s s Illustrations of the wiring diagram for Henny Penny Models 500, 561, and 600...
  • Page 88 2 2 . . 2 2 1 1 . . 1 1 R R e e p p l l a a c c e e S S o o l l e e n n o o i i d d V V a a l l v v e e A A s s s s e e m m b b l l y y 1.
  • Page 89 6. Do the following: A. If replacing Teflon seals, or complete valve, proceed to step 7. B. If not, assemble the core-disc in reverse order of disassembly. Assemble valve core and blade (6), with the smooth side of the hole towards the disc spring guide (9).
  • Page 90 D. Unscrew body from fryer. E. Install a new solenoid, and then reassembled in reverse order. Or continue onto step 8 to remove and replace the seals. 8. To replace the seals, do the following: A. Remove the two adapter screws (22) which attach the pipe adapter (21) to the solenoid body (20).
  • Page 91 3 3 . . 2 2 G G e e n n u u i i n n e e P P a a r r t t s s Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in fryer damage or personal injury.

  • Page 92: Description

    Find the item number in the corresponding parts list, which shows the Henny 3 3 ) ) Penny part number, a description of the part, any model or usage limitations, and the quantity of parts used on that illustration. Item Part No.
  • Page 93 16102 KNOB, SPINDLE - RED 2.00 2.00 MODEL NO.: 500 SERIAL NUMBER: 10133 Total Price: 6.00 3 3 . . 6 6 P P r r i i c c e e s s Your distributor has a priced parts list and will be glad to inform you of the cost of your...

  • Page 94: Replacement

    3 3 . . 7 7 D D e e l l i i v v e e r r y y Commonly replaced items are stocked by your distributor and are shipped when your order is received. Other parts are ordered, by your distributor, from Henny Penny Corporation. Normally, these are sent to your distributor within 3 working days.

  • Page 95: Figure 3-1 Computron C1000 Control (General Market)

    Description Qty. Part No. 14952 KIT, 500/561 E/M TO C1000 RETROFIT 14957 KIT, 500/561 E/M TO C1000 RETROFIT - CANADA 14992 - KIT, PROBE - 3 IN. NS02-005 - NUT, HEX KEPS - #6-32 C 60536 - ASSY., TRANSFORMER - 24V/230V 60207 - ASSY., TRANSFORMER - 24V/120V...
  • Page 96 Item Description Qty. Part No. 14955 - ASSY., CONTROL - C1000 - CANADA ME70-005 – SPEAKER, 16 OHM - 2 INCH 78269 – COVER, PCB 80275 – DECAL, C1000 - CONTROL - GM 29898 – SWITCH, POWER 53669 – GUARD, POWER SWITCH Recommended Parts * Not Shown...

  • Page 97: Figure 3-2 Computron C2000 Control (Wendy's Only)

    Figure 3-2 Computron C2000 Control (Wendy’s Only) Item Description Qty. Part No. S S t t a a r r t t i i n n g g S S N N s s : : E E l l e e c c t t r r i i c c - - A A A A 0 0 8 8 0 0 2 2 5 5 9 9 Recommended Parts * Not Shown 14992...
  • Page 98 - DECAL, C2000 - WENDY’S - FRENCH 29898 - SWITCH, POWER 53669 - GUARD, POWER SWITCH 75820 - MENU CARD, WENDY’S - C2000 14896 KIT, 500 E/M TO C2000 WENDY’S RETROFIT 14934 KIT, 500 E/M TO C2000 WENDY’S RETROFIT - CANADA...

  • Page 99: Table 3-1 Kfc Sms-20 Controls & Spare Parts

    Figure 3-3 KFC SMS-20 Control T T a a b b l l e e 3 3 - - 1 1 K K F F C C S S M M S S - - 2 2 0 0 C C o o n n t t r r o o l l s s & & S S p p a a r r e e P P a a r r t t s s Item Description Qty.
  • Page 100 Item Description Qty. Part No. 14801 KIT, SMS-20 CONVERSION DOM. (BA026JA TO GA085JB) (UNITS W/ WIRING DIAGRAM 24853, 24718 OR 63211) 14804 KIT, SMS-20 CONVERSION DOM. (BA026JA TO GA085JB) (UNITS W/ WIRING DIAGRAM 72860, 72831, OR 71819) 14819 KIT, SMS-20 CONVERSION INT’L (KA020JJ & BELOW) (UNITS W/ WIRING DIAGRAM 24853, 24718 OR 63211) 14822 KIT, SMS-20 CONVERSION INT'L (KA020JJ &...

  • Page 101: Figure 3-4 Fastron Control Panel (Asian Market Only)

    Figure 3-4 FASTron Control Panel (Asian Market Only) Item Description Qty. Part No. Recommended Parts * Not Shown 51617 FAST CONTROL PANEL, 500 - 208-240V (KB020JJ & BELOW)
  • Page 102 ABOVE) (GA086JB & ABOVE) 27424 FAST CONTROL PANEL, 500 (HB014JB & ABOVE) (GA086JB & ABOVE) (CE) 44559 - DECAL, FAST CONTROL - 500 (KB020JJ & BELOW) 61722 - DECAL, FAST CONTROL - 500 (KB021JJ & ABOVE) (KA021JJ & ABOVE) 54085...
  • Page 103 Item Description Qty. Part No. 63336 - COVER, CONTROL PANEL FAST (KB021JJ & ABOVE) (KA021JJ & ABOVE) 29958 ASSY., PROBE FAST - ELECTRIC...

  • Page 104: Figure 3-5 Standard Control Panel (General Market)

    Item Description Part No. Recommended Parts * Not Shown 18425 ASSY., CONTROL PANEL COMPLETE - BENT PANEL - 500 48185 ASSY., CONTROL PANEL COMPLETE - BENT PANEL - 561 16602 TIMER ASSY., AUTOMATIC RESET - 115 VOLT - 60 Hz 16596 TIMER ASSY., AUTOMATIC RESET - 115 VOLT -...
  • Page 105 16624 LIGHT, TIMER INDICATOR 16659 - COIL, TIMER BUZZER, 115 VOLT 18302 - COIL, TIMER BUZZER, 220 VOLT 14284 KIT, 500 - CONT. 230 EM BUZZER 14419 KIT, 500 - CONT. 24 EM BUZZER SC01-073 SCREW, TIMER 16624 LIGHT, INDICATOR...
  • Page 106 27396 PANEL, CONTROL (HB017JB & ABOVE) 27396 PANEL, CONTROL (GA086JB & ABOVE) SC04-003 SCREW, CONTROL PANEL 18382 THERMOSTAT ONLY, RS KX 365F MAX. - CE - 14648 KIT, THERMOSTAT CONTROL - 500/561 (IN- CLUDES ITEMS 15, 16, 17, & 18)

  • Page 107: Table 3-2 Fastron Control Panel (Asian Market Only)

    SC01-023 - SCREW, THERMOSTAT (INCLUDED IN ITEM 14B) 65183 - ASSY., POT CAPILLARY GUARD - 500/561 (IN- CLUDED IN ITEM 14B) 32927 WRAP, THERMOSTAT CAPILLARY T T a a b b l l e e 3 3 - - 2 2 F F A A S S T T r r o o n n C C o o n n t t r r o o l l P P a a n n e e l l ( ( A A s s i i a a n n M M a a r r k k e e t t O O n n l l y y ) )

  • Page 108: Figure 3-6 Automatic Reset Timer Assembly

    Figure 3-6 Automatic Reset Timer Assembly Item Description Qty. Part No. Recommended Parts 16659 BUZZER COIL ASSY., 120V 18302 BUZZER COIL ASSY., 208-240V 16673 TIMER MOTOR, 120V 18303 TIMER MOTOR, 208-240V 16671 TIMER MICROSWITCH 18771 MICROSWITCH MOUNTING PLATE 18772 MICROSWITCH ACTUATOR ARM 22195 ON/OFF SWITCH (INCLUDES NUT) 16624...

  • Page 109: Figure 3-7 Cfa Original Panel

    DECAL, CFA - Bent Panel - SN: 500-KB020JJ & Below 24281 DECAL, CFA - Flat Panel - SN: 500-KB021JJ to HB013JB 32669 DECAL, CFA - Flat Panel ‘02 - SN: 500-HB014JB & Above 29898 SWITCH, COOK/PUMP 61725 MENU CARD, CFA COMPUTRON...
  • Page 110 Item Description Qty. Part No. ME90-011 RELAY, 24VAC COIL (DPST) 53669 GUARD, POWER SWITCH...

  • Page 111: Figure 3-8 Cfa Hybrid Panel

    Figure 3-8 CFA Hybrid Panel Item Description Qty. Part No. Recommended Parts * Not Shown 140585 CFA HYBRID CONTROL W/O WIFI 140595 CFA HYBRID CONTROL WITH WIFI 140609 - KIT, HYBRID WIFI 162596 – DC POWER SUPPLY, 12V DC 170202-002 –...

  • Page 112: Figure 3-9 Electric Conduit Assembly

    Figure 3-9 Electric Conduit Assembly...
  • Page 113 CONNECTOR, POWER CORD 18644 CONNECTOR, CONDUIT 16817 SLEEVE, TEFLON 16809 NUT, FITTING 44814 CONDUIT, FLEXIBLE 19617 NUT, LOCK - 3/4 INCH 19708 COVER, JUNCTION BOX 44485 COVER, JUNCTION BOX - WATER TIGHT (CE & AUS- TRALIA) (500) 19616 NIPPLE, 3/4 INCH CHASE...
  • Page 114 Item Description Qty. Part No. 19707 BOX, MAIN POWER JUNCTION 48437 BOX, JUNCTION - WATER TIGHT (CE) (500) 51390 ASSY., EMC FILTER (CE & AUSTRALIA) 19923 TRANSFORMER, LARGE - 480 VOLT 171287 SERVICE PACK, 480V SPACER 161716 ASSY., 116 IN. 6 GA. CORD AND PLUG (CFA)

  • Page 115: Figure 3-10 Frame & Cabinet Assembly

    Figure 3-10 Frame & Cabinet Assembly Item Description Part No. * Not Shown - - - - - ASSY., FRAME (SHORT) (KB020JJ & BELOW) - - - - - ASSY., FRAME (LONG) (KB020JJ & BELOW) - - - - - ASSY., FRAME (SHORT) (KB029JJ &...
  • Page 116 Item Description Part No. 64018 ASSY., FRAME (LONG) (KB021JJ TO HB013JB) 64017 ASSY., FRAME (SHORT) (KB021JJ TO HB013JB) 64018 ASSY., FRAME (LONG) (KB030JJ TO HB016JB) 64017 ASSY., FRAME (SHORT) (KB030JJ TO HB016JB) 64018 ASSY., FRAME (LONG) (KA021JJ TO GA085JB) 64017 ASSY., FRAME (SHORT) (KA021JJ TO GA085JB) 23679 ASSY., FRAME (SHORT) (HB014JB &...
  • Page 117 Item Description Part No. 67900 ASSY., SHROUD (KA020JJ TO AN1411014) 154672 ASSY., SHROUD (AN1411015 & ABOVE) 17606 RIGHT SIDE PANEL (KB020JJ & BELOW) 48047 RIGHT SIDE PANEL (KB029JJ & BELOW) 17606 RIGHT SIDE PANEL (KA020JJ & BELOW) 56972 RIGHT SIDE PANEL (KB021JJ TO HB013JB) 56972 RIGHT SIDE PANEL (KB030JJ TO HB016JB) 56972...
  • Page 118 Item Description Part No. 17602 PANEL, FRONT (KB029JJ & BELOW) 17602 PANEL, FRONT (KA020JJ & BELOW) 56974 PANEL, FRONT (KB021JJ TOHB013JB) 56974 PANEL, FRONT (KB030JJ TO HB016JB) 56974 PANEL, FRONT (KA021JJ TO GA085JB) 83195 PANEL, FRONT (HB014JB & ABOVE) 83195 PANEL, FRONT (HB017JB &...

  • Page 119: Figure 3-11 Lid Components

    Figure 3-11 Lid Components Item Description Qty. Part No. Recommended Parts 16170 ASSEMBLY, LID 16169 - ASSEMBLY, COVER 16155 – COVER, LID SC01-083 – SCREW, LID COVER 16133 – HOOK, COVER RETAINING SC06-027 – SCREW, RETAINING HOOK 16166 – RETAINER SC06-10 –...
  • Page 120 Item Description Qty. Part No. 16120 – GASKET, REVERSIBLE - INNER LID LINER 16199 KIT, LATCH SPRING 33480 - SPRING 16198 - SPACER 16197 - PIN, LATCH 16116 LATCH, LID 16102 KNOB, LATCH 16121 RING, TRU-ARC LATCH 16137 KNOB, RETAINING PIN 16138 PIN, KNOB ROLL 16157...
  • Page 121 Item Description Qty. Part No. 16171 STOP, LIMIT ASSEMBLY 16153 - STOP, LIMIT 16156 - SCREW, SET - LIMIT STOP COLLAR 16152 - COLLAR, LIMIT STOP 16168 SPINDLE, ASSEMBLY 26911 SPINDLE, ASSEMBLY (CE) 16102 KNOB, SPINDLE - RED 16101 KNOB, SPINDLE - BLACK 29587 COVER, SPRING 14960...

  • Page 122: Figure 3-12 Complete Lid W/ Crossbar Assembly (With Language Specific Labels)

    Figure 3-12 Complete Lid w/ Crossbar Assembly (with Language Specific Labels) N N O O T T E E : A, B, C columns below are labels only as reflected in the Figure 3-12 Complete Lid w/ Crossbar Assembly (with Language Specific Labels) , page 108.
  • Page 123 PART (A) PART (B) PART (C) Lid Operat- Center Bar PART DESCRIP- Danger LANGUAGE ing Instruc- Assembly NUMBER TION tions ASSY., LID ARABIC - 154867-005 26885 96901 96902 W/ LABELS ASSY., LID BULGARIAN 154867-006 26885 93682 93674 W/ LABELS - CE ASSY., LID CROATION - 154867-007...
  • Page 124 PART (A) PART (B) PART (C) Lid Operat- Center Bar PART DESCRIP- Danger LANGUAGE ing Instruc- Assembly NUMBER TION tions ASSY., LID 154867-023 SCHI - CE 26885 77422 77429 W/ LABELS ASSY., LID SLOVAK - 154867-024 26885 74003 97197 W/ LABELS ASSY., LID SPANISH - 154867-025...

  • Page 125: Figure 3-13 Fry Basket

    Figure 3-13 Fry Basket Item Description Qty. Part No. * Not Shown 56075 BASKET, MODEL 561 55424 BASKET, FULL BASKET W/ BAIL HANDLE - MODEL 561 19501 BASKET, W/ LEGS 19507 BASKET, EXPANDED - PFE-500 165801 HANDLE 48115 HANDLE, BASKET - MODEL 561...
  • Page 126 HANDLE 64071 HANDLE, LOCKING ASSEMBLY 19535 SUPPORT, 1/2 SIZE BASKET- MODEL 500 73037 SUPPORT, 1/2 SIZE BASKET - MODEL 500 19509 BASKET, 1/2 SIZE - MODEL 500 73025 BASKET, 1/2 SIZE - MODEL 500 71371 BASKET, CHICKEN FILET (McDs) - MODEL 500...

  • Page 127: Figure 3-14 4 Tier Wire Basket

    Figure 3-14 4 Tier Wire Basket Item Description Qty. Part No. * Not Shown 63039 BASKET, STAINLESS STEEL...

  • Page 128: Figure 3-15 Cfa Half-Quarter Size Funnels

    Item Description Qty. Part No. 63043 - SHELF - 2ND 63044 - SHELF - 3RD 63045 - SHELF - 4TH 63046 - COVER 19536 - ROD, PIVOT PN01-001 - PIN, COTTER 24900 BASKET, TIER - 3.375 HOOK HEIGHT (MALAYSIA) Figure 3-15 CFA Half-Quarter Size Funnels Item Description Qty.
  • Page 129 Item Description Qty. Part No. 168352 - FUNNEL, CFA QUARTER SIZE 162234 HANDLE, CFA FUNNEL...

  • Page 130: Figure 3-16 Cfa Double Hinged Basket

    Figure 3-16 CFA Double Hinged Basket Item Description Qty. Part No. 168952 BASKET, TIERED 4HD DOUBLE HINGED...

  • Page 131: Figure 3-17 Exhaust Stack Assembly

    Figure 3-17 Exhaust Stack Assembly...
  • Page 132 Item Description Part No. 68086 PAN, CONDENSATE DRAIN 64274 PAN, CONDENSATE DRAIN - SHORT (CFA - JB095JA TO HB013JB) 16817 FITTING, TEFLON SLEEVE 16809 NUT, FITTING 16804 GROMMET, UMBRELLA USE 65724 CONDENSATE BOX, BOTTOM (EB016JB TO HB013JB (EXCEPT EB018JB & EB019HB)) USE 65724 CONDENSATE BOX, BOTTOM (EB020JB TO HB016JB)
  • Page 133 Item Description Part No. 24998 ASSY., CONDENSATION LINE (EB020JB TO HB016JB) 24998 ASSY., CONDENSATION LINE (EA015JB TO GA085JB) 69009 ASSY., CONDENSATION LINE (HB014JB & ABOVE) 69009 ASSY., CONDENSATION LINE (HB017JB & ABOVE) 69009 ASSY., CONDENSATION LINE (GA086JB & ABOVE) 63992 BRACKET, CONDENSATION HOSE 64013 CONDENSATE BOX, TOP (KB021JJ TO BB016JA)
  • Page 134 Item Description Part No. 65621 TUBE SS, DEAD WEIGHT (EB020JB TO HB016JB) - 65621 TUBE SS, DEAD WEIGHT (EA015JB TO GA085JB) 65621 TUBE SS, DEAD WEIGHT (HB014JB & ABOVE) 65621 TUBE SS, DEAD WEIGHT (HB017JB & ABOVE) 65621 TUBE SS, DEAD WEIGHT (GA086JB & ABOVE) 63195 FLEX HOSE TO CONDUIT BOX (KB021JJ TO BB016JA)
  • Page 135 BOX, CONDENSATE (GA086JB & ABOVE) 65725 - WELD ASSY., STEAM BOX - OUTER 65726 - WELD ASSY., STEAM BOX - INNER SC04-003 - SCREW, #8-32 X 3/8 PH PHD S 21302 ASSY., EXHAUST STACK - 500/561 - KB020JJ & BELOW...

  • Page 136: Figure 3-18 Deadweight Valve Assembly

    Figure 3-18 Deadweight Valve Assembly Item Description Qty. Part No. Recommended Parts * Not Shown 16924 VALVE ASSEMBLY, DEADWEIGHT 56305 - BODY, DEADWEIGHT VALVE 16912 - DECAL, DEADWEIGHT VALVE FP01-127 - 1/2 X 1/2 90 DEGREE STREET L...

  • Page 137: Pressure Gauge

    Item Description Qty. Part No. 59742 - VALVE ASSEMBLY, RELIEF 16918 - ORIFICE, DEADWEIGHT 27910 - ORIFICE, DEADWEIGHT - 3 LB. (USE W/ 28922) 28922 - DEADWEIGHT - 3 LB. (USE W/ 27910) 16903 - DEADWEIGHT - 12 LB. 81343 - DEADWEIGHT - 11 LB.

  • Page 138: Figure 3-19 Solenoid Valve Assembly

    Figure 3-19 Solenoid Valve Assembly...

  • Page 139: Description

    Item Description Qty. Part No. Recommended Parts * Not Shown 17121 VALVE, SOLENOID - 120 VOLT - 60 CYCLE 18724 VALVE, SOLENOID - 208-240 VOLT - 50 CYCLE 18721 VALVE, SOLENOID - 208/240 VOLT - 60 CYCLE 29515 VALVE, SOLENOID - 24 VOLT - 60 CYCLE 29698 VALVE, SOLENOID - 24 VOLT - 50 CYCLE 54945...
  • Page 140 Item Description Qty. Part No. 17123 - HOUSING, COIL 17108 - BONNET, SOLENOID 17113 - BODY, SOLENOID VALVE 17118 ADAPTER, PIPE SC01-132 SCREW, ADAPTER...

  • Page 141: Figure 3-20 Drain Valve Assembly

    Figure 3-20 Drain Valve Assembly Item Description Part No. Recommended Parts * Not Shown 18921 POT & COUNTERTOP (KB020JJ & BELOW) 56071 POT & COUNTERTOP (KB029JJ & BELOW) 44455 POT & COUNTERTOP W/ FIREBAR (KB029JJ & BELOW) 65025 POT & COUNTERTOP (KB021JJ TO HB013JB)
  • Page 142 Item Description Part No. 65027 POT & COUNTERTOP (POLLO CAMPERO) (KB021JJ TO HB013JB) 65198 POT & COUNTERTOP (KB030JJ TO HB016JB) 65025 POT & COUNTERTOP (HB014JB & ABOVE) 65027 POT & COUNTERTOP (POLLO CAMPERO) (HB014JB & ABOVE) 65024 POT & COUNTERTOP (HB017JB & ABOVE) 18816 NIPPLE, PIPE 16239...
  • Page 143 INSULATION, RIGHT SIDE PANEL - 561 (500 ELEMENTS) 55412 INSULATION, REAR PANEL - 561 (500 ELEMENTS) 59955 SHROUD, CONTROL PANEL - REAR - 561 (500 ELEMENTS) 55417 INSULATION, REAR PANEL - 561 (500 ELEMENTS) 59957 INSULATION, SIDE PANEL - 561 (500...

  • Page 144: Figure 3-21 Lower Filter Plumbing Components

    Figure 3-21 Lower Filter Plumbing Components Item Description Part No. Recommended Parts * Not Shown 67589 PUMP, FILTER MOTOR 67583 - MOTOR ONLY, 1/2 HORSE POWER 17437 - PUMP (ONLY) 17476 - KIT, PUMP SEAL SC01-022 SCREW, MOTOR WA01-002 WASHER 17407 CONNECTOR, MALE ELBOW 16808...
  • Page 145 Item Description Part No. 64331 (USE TUBE ASSY., PUMP RETURN (KB020JJ & IF PAN HAS BELOW) COVER) 16812 (IN- TUBE ASSY., PUMP RETURN (KB029JJ & CLUDES BELOW) 16808 & 16809) 64331 (USE TUBE ASSY., PAN RETURN (KB029JJ & BELOW) IF PAN HAS COVER) 16812 (IN- TUBE ASSY., PUMP RETURN (KA020JJ &...
  • Page 146 Item Description Part No. 17430 (USE FITTING, FEMALE UNION (ALSO INCLUDED 69289) WITH ITEM 11) 19102 ASSY., STANDPIPE (KB020JJ & BELOW) 19102 ASSY., STANDPIPE (KB029JJ & BELOW) 17433 ASSY., STANDPIPE (KA020JJ & BELOW) 14732 ASSY., STANDPIPE (KB021JJ TO HB013JB) 14732 ASSY., STANDPIPE (KB030JJ TO HB016JB) 14732 ASSY., STANDPIPE (KA021JJ TO GA085JB)
  • Page 147 Item Description Part No. 24644 SHIELD, MOTOR SPLASH (HB014JB & ABOVE) (CE) 24644 SHIELD, MOTOR SPLASH (GA086JB & ABOVE) (CE) 14064 KIT, KFC FILTER 17225 - GIRD, KFC FILTER 17226 - CLIP, FILTER 17228 - FITTING, MALE FILTER 17229 - FITTING, FEMALE FILTER...

  • Page 148: Figure 3-22 Upper Filter Plumbing Components

    Figure 3-22 Upper Filter Plumbing Components Item Description Part No. Recommended Parts * Not Shown 17407 CONNECTOR, MALE ELBOW 17255 PIN, COTTER - VALVE 18904 TUBE, PUMP TO VALVE (KB020JJ & BELOW) 44911 TUBE, PUMP TO VALVE (KB029JJ & BELOW) 17329 TUBE, PUMP TO VALVE (KA020JJ &...
  • Page 149 FP02-001 NIPPLE, CLOSE 17306 TEE, PIPE FP01-015 PLUG, PIPE 03001 HOSE ASSY., FILTER RINSE OPTIONAL (MOD- ELS 500/561) FP02-007 - NIPPLE, PIPE 17319 - ELBOW, PIPE 17320 - RINSE HOSE PIPE NIPPLE (KB020JJ & BELOW) 17320 - RINSE HOSE PIPE NIPPLE (KB029JJ & BELOW) 17320 - RINSE HOSE PIPE NIPPLE (KA020JJ &...
  • Page 150 BRKT, FILTER VALVE & RINSE HOSE (GA086JB & ABOVE) SC03-005 SCREW, RINSE HOSE BRACKET 16293 COVER, VALVE ROD 18911 ROD, FILTER VALVE EXTENSION (MODELS 500/ 561) 50646 ROD, FILTER VALVE EXTENSION (MODEL 561) (HB013JB & BELOW) 03601 KIT, SHUTTLE CONVERSION - MODEL 500...

  • Page 151: Figure 3-23 Rinse Hose

    Figure 3-23 Rinse Hose Item Description Part No. Recommended Parts * Not Shown 165333 HOSE, FILTER RINSE W/ STRAIGHT MALE QUICK DISCONNECT 33494 HOSE, FILTER RINSE W/ 90 DEGREE MALE QUICK DISCONNECT 24904 HOSE, FILTER RINSE W/ 90 DEGREE DUAL GEN- DER QUICK DISCONNECT...

  • Page 152: Figure 3-24 Filter Motor & Pump

    06170040 Figure 3-24 Filter Motor & Pump Item Description Qty. Part No. Recommended Parts 67583 MOTOR, 1/2 HP - 50/60 Hz 17476 KIT, SEAL 17437 ASSY., PUMP...
  • Page 153 Item Description Qty. Part No. SC01-132 SCREW, PUMP COVER 17451 COVER, PUMP 17447 ROTOR, PUMP 17446 ROLLER, PUMP 17453 O-RING 17454 BODY, PUMP 17456 SHIELD, PUMP SC01-026 SCREW, PUMP SHIELD...

  • Page 154: Figure 3-25 Direct-Connect Assembly - Model 500

    Figure 3-25 Direct-Connect Assembly - Model 500 Item Description Qty. Part No. Recommended Parts * Not Shown 65139 ASSY., DIRECT-CONNECT ASSEMBLY - MODEL 500 17255 PIN, COTTER 17319 ELBOW, PIPE FP02-024 NIPPLE, 3/8 NPT CLOSE BI 17308 VALVE, FILTER SC03-005...
  • Page 155 Item Description Qty. Part No. 29769 GRIP, FRYER HANDLE 32526 BRACKET, DRAIN ROD - 500 WA01-002 WASHER, 1/4 TYPE A-SERIES SC01-057 SCREW, 1/4-20 X 1/2 HEX HD 14369 KIT, DIRECT-CONNECT (KB020JJ & BELOW) 14365 KIT, DIRECT-CONNECT (KB021JJ TO HB013JB) 14425 KIT, DIRECT-CONNECT (HB014JB &...

  • Page 156: Figure 3-26 Filter Drain Pan & Filter Screen Assembly

    Figure 3-26 Filter Drain Pan & Filter Screen Assembly Item Description Part No. Recommended Parts * Not Shown 14671 KIT, GM FILTER SCREEN - SEE Table 3-3 Filter Screen Kits , page 145 17672 KIT, WENDY’S FILTER SCREENS - SEE Table 3-3 Filter Screen Kits , page 145...
  • Page 157 USE 14671 - SCREEN, BOTTOM FILTER (AA0503097 & BE- OR 14672 LOW - 500/561) 65447 - SCREEN, BOTTOM FILTER (AA0503098 & ABOVE - 500/561) (ALSO SEE #16) 17505 - CLIPS, FILTER ENVELOPE 12102 FILTER, ENVELOPE PAPER (100 PER CARTON) 24262...
  • Page 158 COVER, FILTER DRAIN PAN (HB017JB & ABOVE) 68066 COVER, FILTER DRAIN PAN (GA086JB & ABOVE) 32627 COVER, FILTER DRAIN PAN - MALAYSIA 69294 COVER, STORAGE - PFE-500 14414 KIT, COVER/DRAIN EXTENSION (KB021JJ TO BB016JA) 14414 KIT, COVER/DRAIN EXTENSION (KB030JJ TO...

  • Page 159: Table 3-3 Filter Screen Kits

    Item Description Part No. 12112 - BRUSH, STRAIGHT WHITE 12116 - BRUSH, FRYER - GONG - LONG HANDLE 12126 - BRUSH, BLACK L TIPPED 63102 SEALER BAR, WENDY’S 62116 SEALER BAR, GENERAL MARKET 03387 FILTER, PAN DOLLY (KB020JJ & BELOW) 03387 FILTER, PAN DOLLY (KB029JJ &...

  • Page 160: Figure 3-27 Supersorb Filter Assembly (Before 3-1-02)

    Figure 3-27 Supersorb Filter Assembly (Before 3–1–02)
  • Page 161 Item Description Part No. Recommended Parts * Not Shown 17430 UNION, FEMALE FITTING (USE 69289) 140028 ASSY., FILTER PAN (KB020JJ & BELOW) 140028 ASSY., FILTER PAN (KB029JJ & BELOW) 140034 ASSY., FILTER PAN (KA020JJ & BELOW) 24702 ASSY., FILTER PAN (HB014JB & ABOVE) 24702 ASSY., FILTER PAN (HB017JB &...
  • Page 162 Item Description Part No. 03352 DOLLY, FILTER PAN (4 & 6 HD) (GA086JB & ABOVE) 19004 CASTERS 140036 PAN, W/O CASTERS (KB030JJ TO BB055JA) 140035 PAN, W/O CASTERS (KA021JJ TO BA026JA) 140037 PAN, W/O CASTERS (BB017JA TO HB013JB) 140038 PAN, W/O CASTERS (BB056JA TO HB016JB) 140037 PAN, W/O CASTERS (BA027JA TO GA085JB)

  • Page 163: Figure 3-28 Supersorb Filter Assembly (3-1-02 & After)

    12186 FILTER PAD, CHARCOAL (CARTON OF 30) 70585 FILTER CLAMP RING, W/O SCREW 32851 CLIP, SHORT DRAIN FILTER (AA0507115 & BELOW - 500/561 - BELOW AB0508001) 67952 CLIP, SHORT DRAIN FILTER (AA0507116 & ABOVE - 500/561 - AB0508001 & ABOVE)
  • Page 164 Item Description Qty. Part No. 70721 RING, FILTER RETAINER WHOLE (AA0507116 & ABOVE - 500/561 - AB0508001 & ABOVE) 14423 KIT, 500/561 SUPERSORB ASSY. (INCLUDES 1, 2A, 3-7, 8B, & 9)

  • Page 165: Figure 3-29 Contactor & Frame Assembly (Single Phase Electric Model)

    CONTACTOR 29942 CONTACTOR, MERCURY 208-240v (BEFORE AA0909048 - 500 OR AB0909007 - 561) 65075 CONTACTOR (KFC), E/M HEAT - NON-CE - 240V (AFTER AA0909047 - 500 OR AB0909006 - 561) 65074 CONTACTOR, 230 VOLT - CE 18243 BRACKET, CONTACTOR NS01-014...
  • Page 166 Item Description Qty. Part No. SC03-005 SCREW 18244 SHROUD, SINGLE PHASE (KB0202JJ & BELOW) 63226 SHROUD, SINGLE PHASE (KB021JJ TO HB013JB) 27418 SHROUD, SINGLE PHASE (HB014JB & ABOVE) SC01-072 SCREW SC04-002 SCREW SC01-010 SCREW EF02-030 CAPILLARY CLAMP NS02-005 EF02-125 BREAKER, PUSH-BUTTON RESET (10–23–06 & AFTER) 18364 ASSY., FUSE HOLDER - 15 AMP (BEFORE 10–23–06) EF02-007...

  • Page 167: Figure 3-30 Contactor & Frame Assembly (Three Phase Electric Model)

    * Not Shown 18514 SHROUD, THREE PHASE (KB020JJ & BELOW) 59233 SHROUD, THREE PHASE (KB021JJ TO HB013JB) 65864 SHROUD, THREE PHASE - 500 (HB014JB & ABOVE) 65863 SHROUD, THREE PHASE (HB014JB & ABOVE) (CE) 65269 SHROUD, THREE PHASE (AA0605139 & ABOVE) 24800 SHROUD, THREE PHASE - 561 (HB014JB &...
  • Page 168 KIT, 1 PHASE TO 3 PHASE CONVERSION (KB021JJ TO HB013JB) 14883 KIT, 1 PHASE TO 3 PHASE W/ FUSES (HB014JB TO AA0611084) 14680 KIT, 1 PHASE TO 3 PHASE CONVERSION (AA0611085 & ABOVE) 140068 KIT, 500 C8000 - 3 PHASE TO 1 PHASE CONVERSION...

  • Page 169: Figure 3-31 Heating Element & High Limit Assembly

    Figure 3-31 Heating Element & High Limit Assembly Item Description Qty. Part No. Recommended Parts * Not Shown 18233-1 ELEMENT, COMPLETE - HEATING - 208 VOLTS - 4500 WATTS 44756 ELEMENT, 208V - 13.5 kW - 561 (UNITS W/ FIREBARS ONLY) 18233-2 ELEMENT, COMPLETE - HEATING - 230 VOLTS - 4500...
  • Page 170 Item Description Qty. Part No. 18233-4 ELEMENT, COMPLETE - HEATING - 208 VOLTS - 3750 WATTS 45268 ELEMENT, 240V - 13.5 kW - 561 - (UNITS W/ FIREBARS ONLY) 48169 ELEMENT, 20V - 13.5 kW - 561 - (UNITS W/ FIREBARS ONLY) 18233-6 ELEMENT, COMPLETE - HEATING - 480 VOLTS - 4500...
  • Page 171 Item Description Qty. Part No. SC01-201 SCREW, ELEMENT SPREADER - 561 (UNITS W/ FIRE- BARS ONLY) SC01-053 SCREW, 8-32 X 1/2 PH RD SS SC02-018 SCREW, THREAD FORMING #8 16738 CONTROL, HI LIMIT TEMPERATURE (US) 96938 CONTROL, HI LIMIT TEMPERATURE (CE) (AU) NS02-001 NUT, #10-32 HEX KEPS 17216...
  • Page 173 C C h h a a p p t t e e r r 4 4 P P r r e e s s s s u u r r e e A A s s s s i i s s t t F F e e a a t t u u r r e e s s a a n n d d F F u u n n c c t t i i o o n n Pressure Assist is an optional, purchasable feature that allows operators to cook small loads and still maintain the required vat pressure necessary for pressure...
  • Page 174 1 1 . . The air pump is always off during the first (10) seconds of the cook cycle, because the user might still be trying to close the lid. 2 2 . . The air pump is always off if the pressure solenoid valve is off (open). The solenoid valve cycles on and off according to the programmed cook cycle.

  • Page 175: Table 5-1 Pressure Assist Replacement Parts

    C C h h a a p p t t e e r r 5 5 P P r r e e s s s s u u r r e e A A s s s s i i s s t t 5 5 .
  • Page 176 Item Description Qty. Part No. EC02-005 TERMINAL, 1/4 2 BLADE ADAPTER NS02-009 NUT, HEX KEPS 4-40 161741 STUD ASSY., RELAY BRACKET EC01-074 CONNECTOR, 3-PIN FEMALE EF02-016 STRAIN RELIEF, 3/8 INCH 18816 NIPPLE, 1/2 X 3SS PIPE FP01-011 PIPE TEE, 0.5 NPT 35200 GROMMET, UMBRELLA -7/8 ID HI TEMP FP02-101...

  • Page 177: Table 5-2 Pressure Assist Replacement Parts

    5 5 . . 1 1 . . 2 2 C C 8 8 0 0 0 0 0 0 C C o o n n t t r r o o l l (28) (27) (26) (29) (25) (24) (23) (10) (10)
  • Page 178 Item Description Qty. Part No. FP02-101 NIPPLE, 1/2 NPT X 6 INCH NS02-002 NUT, HEX KEPS 1/4-20 161493 STUD ASSY., PUMP MOUNT BRACKET SC01-235 BOLT, 1/4-20 X1-1/2 HEX HD GR5 161563 ASSY., PUMP/MOTOR PRESSURE ASSIST 161563-001 - CAPACITOR, PUMP MOTOR 161563-001 - FILTER, PUMP MOTOR AIR 161551...

  • Page 179: Table 6-1 Programming

    C C h h a a p p t t e e r r 6 6 P P r r o o g g r r a a m m m m i i n n g g Programming information is provided in this section. Operator menus are described in the Operator’s manual and are not included in this manual.
  • Page 180 Menu Step Description Press and release any number button to step through the test sequence manually, or press and release the Timer button to run the test sequence automatically one time through. T-7 Decimal PTS This step tests each individual display digit decimal point. Test Press and release any number button to step through the test sequence manually, or press and release the Timer button to run the test sequence...
  • Page 181 Menu Step Description <5> Transformer secondary (P6-14) <6> Amp Sensor auto-detect (P10-6) <7> unused (P10-5) <8> Amp sensor #3 (P10-4) <9> Amp sensor #1 (P10-2) < A > Amp sensor #2 (P10-3) < B > 1/2 Scale (2.5v) < C > Neg Vref (0.0v) <...
  • Page 182 Menu Step Description H H = = HIGH LIMIT – If “H” is present, the high limit is good. If “H” is missing, the high limit is tripped out (overheated) or disconnected. D D = = DRAIN SWITCH – If “D” is present, the drain handle is closed. If “D” is missing, the drain switch is open or disconnected.
  • Page 183 Menu Step Description For example, on a Gas 4 Head fryer the #1 button toggles the Fan output on and off, while on an Electric 4 Head fryer, the #1 button toggles the Heat on and off. Under manual control, the Heat output will shut off automatically if no buttons are pressed for 30 seconds.

  • Page 184: Process

    Menu Step Description When done calibrating, press the TIMER button to cancel the calibration sequence, or press the PROG button repeatedly until the calibration se- quence is exited. T-15 Change 1 = YES Tech Code? This step lets you change the “Tech Mode” access code (password). This code is used only to access Tech Mode and Stats Mode.
  • Page 185 Menu Step Description T-16 Do Total This step allows all programmable settings, all product settings, and all Init statistics values to be initialized to factory preset values. (The Activity Log, however, is not reset by this initialization, and in fact will log a record of the “init”...
  • Page 187 C C h h a a p p t t e e r r 7 7 W W i i r r i i n n g g D D i i a a g g r r a a m m s s 7 7 .
  • Page 188 7 7 . . 2 2 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 7 7 1 1 9 9 9 9 5 5 C C ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 189 7 7 . . 3 3 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 3 3 1 1 9 9 9 9 F F ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 190 7 7 . . 4 4 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 7 7 1 1 9 9 8 8 8 8 D D ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 191 7 7 . . 5 5 5 5 0 0 0 0 E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 H H z z , , 3 3 P P , , ( ( 6 6 3 3 1 1 9 9 7 7 E E ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 192 7 7 . . 6 6 5 5 0 0 0 0 E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 H H z z , , 3 3 P P , , ( ( 7 7 1 1 9 9 9 9 3 3 B B ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 193 7 7 . . 7 7 5 5 0 0 0 0 E E F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P , , 2 2 4 4 0 0 v v C C o o n n .
  • Page 194 7 7 . . 8 8 5 5 0 0 0 0 E E F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , 2 2 4 4 0 0 v v C C o o n n .
  • Page 195 7 7 . . 9 9 5 5 0 0 0 0 E E F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P , , 2 2 4 4 0 0 v v C C o o n n .
  • Page 196 7 7 . . 1 1 0 0 5 5 0 0 0 0 E E F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P , , 2 2 4 4 0 0 v v C C o o n n .
  • Page 197 7 7 . . 1 1 1 1 5 5 0 0 0 0 E E F F , , C C 1 1 0 0 0 0 0 0 & & 2 2 0 0 0 0 0 0 , , 4 4 8 8 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P , , 2 2 4 4 0 0 v v C C o o n n .
  • Page 198 7 7 . . 1 1 2 2 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 5 5 1 1 6 6 7 7 2 2 N N ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 199 7 7 . . 1 1 3 3 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 6 6 9 9 6 6 4 4 7 7 C C ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 200 7 7 . . 1 1 4 4 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 3 3 5 5 9 9 6 6 K K ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 201 7 7 . . 1 1 5 5 5 5 0 0 0 0 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 9 9 6 6 2 2 4 4 C C ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 202 7 7 . . 1 1 6 6 5 5 0 0 0 0 E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 3 3 3 3 5 5 5 5 M M ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 203 7 7 . . 1 1 7 7 5 5 0 0 0 0 E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 9 9 4 4 4 4 9 9 D D ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 204 7 7 . . 1 1 8 8 5 5 0 0 0 0 E E F F , , 4 4 0 0 0 0 v v , , 5 5 0 0 H H z z , , 3 3 P P ( ( 5 5 1 1 3 3 0 0 0 0 N N ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 205 7 7 . . 1 1 9 9 5 5 0 0 0 0 K K F F C C E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 H H z z , , 3 3 P P ( ( 6 6 3 3 2 2 1 1 1 1 K K ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 206 7 7 . . 2 2 0 0 5 5 0 0 0 0 K K F F C C E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 H H z z , , 3 3 P P ( ( 7 7 1 1 8 8 1 1 9 9 B B ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 207 7 7 . . 2 2 1 1 5 5 0 0 0 0 S S C C E E F F , , 2 2 0 0 8 8 / / 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 1 1 8 8 3 3 1 1 1 1 F F ) )
  • Page 208 7 7 . . 2 2 2 2 5 5 0 0 0 0 S S C C E E F F , , 2 2 0 0 8 8 / / 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 1 1 8 8 3 3 0 0 9 9 D D ) )
  • Page 209 7 7 . . 2 2 3 3 5 5 0 0 0 0 S S M M S S E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 1 1 P P ( ( 7 7 3 3 3 3 0 0 9 9 E E ) )
  • Page 210 7 7 . . 2 2 4 4 5 5 0 0 0 0 / / 5 5 6 6 1 1 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 3 3 1 1 3 3 1 1 F F ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 211 7 7 . . 2 2 5 5 5 5 0 0 0 0 / / 5 5 6 6 1 1 E E F F , , 2 2 0 0 8 8 - - 2 2 4 4 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 7 7 1 1 9 9 9 9 8 8 C C ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 212 7 7 . . 2 2 6 6 5 5 0 0 0 0 / / 5 5 6 6 1 1 E E F F , , 4 4 8 8 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 3 3 1 1 9 9 4 4 G G ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 213 7 7 . . 2 2 7 7 5 5 0 0 0 0 / / 5 5 6 6 1 1 E E F F , , 4 4 8 8 0 0 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 7 7 1 1 9 9 9 9 4 4 C C ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 214 7 7 . . 2 2 8 8 5 5 0 0 0 0 / / 5 5 6 6 1 1 E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 6 6 3 3 2 2 0 0 0 0 F F ) ) ( ( B B e e f f o o r r e e 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 215 7 7 . . 2 2 9 9 5 5 0 0 0 0 / / 5 5 6 6 1 1 E E F F , , 3 3 8 8 0 0 - - 4 4 1 1 5 5 v v , , 5 5 0 0 / / 6 6 0 0 H H z z , , 3 3 P P ( ( 7 7 2 2 0 0 0 0 2 2 B B ) ) ( ( A A f f t t e e r r 0 0 4 4 / / 0 0 1 1 / / 0 0 6 6 ) )
  • Page 216 7 7 . . 3 3 0 0 5 5 6 6 1 1 E E F F , , 1 1 3 3 . . 5 5 k k W W , , 3 3 P P , , 2 2 0 0 8 8 / / 2 2 4 4 0 0 v v ( ( 4 4 8 8 1 1 8 8 4 4 E E ) )
  • Page 217 7 7 . . 3 3 1 1 5 5 6 6 1 1 E E F F , , 1 1 3 3 . . 5 5 k k W W , , 3 3 P P , , 4 4 8 8 0 0 v v ( ( 4 4 8 8 1 1 9 9 3 3 E E ) )
  • Page 218 7 7 . . 3 3 2 2 5 5 6 6 1 1 E E F F , , 1 1 3 3 . . 5 5 k k W W , , 3 3 P P , , 2 2 2 2 0 0 v v ( ( 4 4 8 8 1 1 9 9 8 8 E E ) )
  • Page 219 7 7 . . 3 3 3 3 5 5 6 6 1 1 E E F F , , 1 1 3 3 . . 5 5 k k W W , , 3 3 P P , , 2 2 2 2 0 0 / / 3 3 8 8 0 0 v v o o r r 2 2 4 4 0 0 / / 4 4 1 1 5 5 v v ( ( 4 4 8 8 2 2 0 0 0 0 E E ) )
  • Page 220 7 7 . . 3 3 4 4 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 2 2 0 0 8 8 / / 2 2 4 4 0 0 v v ( ( 5 5 5 5 6 6 5 5 3 3 B B ) )
  • Page 221 7 7 . . 3 3 5 5 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 2 2 2 2 0 0 v v ( ( 5 5 5 5 6 6 5 5 2 2 B B ) )
  • Page 222 7 7 . . 3 3 6 6 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 2 2 2 2 0 0 v v ( ( 5 5 5 5 6 6 5 5 0 0 B B ) )
  • Page 223 7 7 . . 3 3 7 7 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 2 2 2 2 0 0 / / 3 3 8 8 0 0 v v o o r r 2 2 4 4 0 0 / / 4 4 1 1 5 5 v v ( ( 5 5 5 5 6 6 6 6 1 1 B B ) )
  • Page 224 7 7 . . 3 3 8 8 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 2 2 2 2 0 0 / / 3 3 8 8 0 0 v v o o r r 2 2 4 4 0 0 / / 4 4 1 1 5 5 v v ( ( 5 5 5 5 6 6 5 5 9 9 B B ) )
  • Page 225 7 7 . . 3 3 9 9 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 4 4 8 8 0 0 v v ( ( 5 5 5 5 6 6 5 5 1 1 C C ) )
  • Page 226 7 7 . . 4 4 0 0 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 4 4 8 8 0 0 v v ( ( 5 5 5 5 6 6 4 4 9 9 B B ) )
  • Page 227 7 7 . . 4 4 1 1 5 5 6 6 1 1 E E F F , , 1 1 1 1 . . 2 2 5 5 k k W W , , 3 3 P P , , 2 2 0 0 8 8 / / 2 2 4 4 0 0 v v ( ( 5 5 5 5 4 4 2 2 2 2 B B ) )
  • Page 229 C C h h a a p p t t e e r r 8 8 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n 8 8 .
  • Page 230 H H e e a a t t S S y y s s t t e e m m Tighten heating element spreader bars and high limit bracket (500 only). Inspect temperature probe, verify it is not bent or damaged. Check the in- sertion depth of the probe with a gauge –...
  • Page 231 Check amp draw of heating elements are consistent and when added up, match the amp draw listed on the da- ta plate (500 only). Check that manifold pressure matches the data plate and gas type of the fryer (600 only).
  • Page 232 Red Flag / Remove Side Panel and Rear CLEAN REPLACE Op. No. Cover from obstructions. (verify during pres- sure test). P P r r e e s s s s u u r r e e T T e e s s t t Following all instructions, pressure test with at least 2-head OR and veri- fy lid locks at pressures greater than...
  • Page 233 Red Flag / Remove Side Panel and Rear CLEAN REPLACE Op. No. Cover • Full range pliers set from needle nose to 12” large slip joint • Phillips and flat blade screwdriver set • Pipe wrenches 8 – 12” • Wire stripping tool •...

  • Page 234: Figure 8-1 Pfg 600 Weld Locations

    • PFG-600: Use a flashlight and inspection mirror to inspect the welds (A and B) of the fry pot and drain stem weld. • PFE-500: Use a flashlight to inspect the corner welds, drain stem and the pot to countertop welds.
  • Page 235 8 8 . . 7 7 I I n n s s p p e e c c t t t t h h e e C C a a s s t t e e r r s s a a n n d d F F r r a a m m e e A A c c r r a a c c k k e e d d f f r r a a m m e e c c r r e e a a t t e e s s a a t t i i p p p p i i n n g g r r i i s s k k .
  • Page 236 8 8 . . 9 9 I I n n s s p p e e c c t t t t h h e e C C o o n n d d e e n n s s a a t t i i o o n n B B o o x x Clean the condensation box and drain lines, removing all debris.

  • Page 237: Removal

    • If pressure were slow to release at the end of the lid locking safety inspection, this would indicate that either the solenoid valve needs to be cleaned or there is an obstruction in the pressure solenoid plumbing. 8 8 . . 1 1 0 0 . . 1 1 C C l l e e a a n n t t h h e e D D e e a a d d W W e e i i g g h h t t P P l l u u m m b b i i n n g g Remove rear cover of fryer.
  • Page 238 8 8 . . 1 1 1 1 I I n n s s p p e e c c t t t t h h e e D D r r a a i i n n S S w w i i t t c c h h T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o o o f f f f a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g c c o o r r d d a a t t w w a a l l l l r r e e c c e e p p t t a a c c l l e e .
  • Page 239 8 8 . . 1 1 2 2 T T e e s s t t t t h h e e F F i i l l t t r r a a t t i i o o n n S S y y s s t t e e m m C C l l o o s s e e t t h h e e l l i i d d , , u u s s i i n n g g i i t t a a s s a a s s h h i i e e l l d d d d u u r r i i n n g g t t h h e e i i n n i i t t i i a a l l s s u u r r g g e e o o f f o o i i l l f f i i l l l l i i n n g g t t h h e e v v a a t t t t o o p p r r e e v v e e n n t t s s p p l l a a s s h h i i n n g g , , p p r r e e v v e e n n t t i i n n g g p p e e r r s s o o n n a a l l i i n n j j u u r r y y .
  • Page 240 Turn the main power switch to the OFF position. 1 1 ) ) Open the drain valve and let the oil drain in to the drain pan. 2 2 ) ) Disconnect the filter union, remove the drain pan and discard the oil. 3 3 ) ) Disassemble the drain pan and ensure all the components are present and in 4 4 ) )
  • Page 241 Ensure the bulb is not dented and the capillary tube is not severed. If the capillary tube or bulb is damaged, take the fryer out of service until it is replaced. PFE-500 PFG-600 Press the red reset button on the high limit several times. If this button clicks...
  • Page 242 Remove power from fryer at the wall outlet. 3 3 ) ) Lower the controls, and then remove the two mounting screws that secure the 4 4 ) ) high limit body to the fryer. Remove the high limit and make sure the high limit wiring is properly connected 5 5 ) ) to the high limit.
  • Page 243 (frypot). Use a probe gauge or ruler to set the SMS probe to a depth of: • 500 (Electric) 5/8” • 600 (Gas) 7/8” Adjust the depth if needed by loosening the compression fitting on the probe and sliding the probe either in or out to the correct depth.
  • Page 244 8 8 . . 1 1 7 7 . . 2 2 P P l l u u m m b b i i n n g g L L e e a a k k s s i i n n F F i i l l t t r r a a t t i i o o n n Remove the right side panel from the fryer.
  • Page 245 8 8 . . 1 1 7 7 . . 3 3 P P l l u u m m b b i i n n g g L L e e a a k k s s D D u u r r i i n n g g C C o o o o k k i i n n g g Before test, disconnect the dairy unit where the drain pan connects to the oil 1 1 ) ) return line.
  • Page 246 Remove power from fryer at the wall outlet. 1 1 ) ) Attach ammeter (amp clamp) to one wire of the upper heater (point A). 2 2 ) ) Connect power to the fryer and turn on the controls to heat. Once the fryer calls 3 3 ) ) for heat, note amp draw from meter.

  • Page 247: Chapter 8 Annual Inspection

    8 8 . . 2 2 0 0 I I n n s s p p e e c c t t L L a a t t c c h h , , C C a a t t c c h h a a n n d d S S p p r r i i n n g g To make sure the latch, catch and latch spring are properly installed and are within tolerances for safe operation.
  • Page 248 L L a a t t c c h h I I n n s s p p e e c c t t i i o o n n 1. Separate the lid and the cross arm. Notice the gap in the middle of the latch.
  • Page 249 3. Slide the “NO GO” side of the gauge over the entire width of the latch. If the lip of the latch inserts into the cut out in the gauge, this latch fails inspection needs replaced. L L a a t t c c h h S S p p r r i i n n g g I I n n s s p p e e c c t t i i o o n n Make sure the latch spring and all of its components (latch spring, latch pin, spacers, and C-clip retainer) are not...
  • Page 250 1. Separate the lid and cross arm. 2. Inspect the cross arm. Cracks on the bottom surface of the cross arm are acceptable, but anything rounding the corners, coming up the sides, or found on top would fail inspection. If any cracks are found in the top or sides of the cross arm, the fryer would be taken out of service until the lid assembly is...
  • Page 251 3. Inspect to make sure all of the spindle components are in place: acme nut, idle nut, thrust ball, locking collar. Inspect the gap between the acme nut and the idle nut. These two components should be within 1/16” of each other. If any of these components are excessively worn, damaged or missing, this step of the inspection would fail.
  • Page 252 6. If the hinge spring is broken. It will not fail the inspection but the spring would need to be replaced ASAP. A. Retaining Clip 7. Ensure four bolts are installed in the hinge plate at the rear of the fry pot. Check to make sure these bolts are snug.
  • Page 253 L L a a t t c c h h I I n n s s p p e e c c t t i i o o n n 1. Separate the lid and the cross arm. Notice the gap in the middle of the latch.
  • Page 254 Clean the liner and the inside of the cover. Replace the liner and screws. 3 3 ) ) 8 8 . . 2 2 3 3 . . 2 2 R R e e v v e e r r s s e e t t h h e e L L i i d d G G a a s s k k e e t t Because of heat expansion and the pressure used for the cooking process, the gasket is constantly under extreme stress.
  • Page 255 1. Loosen the Allen set screws on the bottom of the collar of the limit stop assembly. 2. Turn the inner collar of the limit stop clockwise as far as possible. B B e e s s t t P P r r a a c c t t i i c c e e : Find the small hole in the inner collar and use a small Allen wrench or Phillips head to help in turning the collar.
  • Page 256 The safety relief valve should be cleaned once a year. 1. Open the lid and then remove the deadweight valve cap and deadweight. 2. Use a wrench to loosen the valve from the pipe elbow, turn counterclockwise to remove. 3. Clean the inside of the pipe elbow with hot detergent. 4.
  • Page 257 8 8 . . 2 2 3 3 . . 6 6 C C o o i i l l C C h h e e c c k k P P r r o o c c e e d d u u r r e e T T o o a a v v o o i i d d e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k o o r r p p r r o o p p e e r r t t y y d d a a m m - - a a g g e e , , m m o o v v e e t t h h e e p p o o w w e e r r s s w w i i t t c c h h t t o o O O F F F F a a n n d d d d i i s s c c o o n n n n e e c c t t m m a a i i n n c c i i r r c c u u i i t t b b r r e e a a k k e e r r , , o o r r u u n n p p l l u u g g...
  • Page 258 3. Remove the existing safety relief valve (Figure 3). Figure 3 4. Install the test fixture into the safety relief valve elbow using pipe thread sealant (Figure 4). Figure 4 5. Insert the existing pressure gauge into the elbow of the pressure test fixture (Figure 5).
  • Page 259 Figure 6 7. Have the store bread and cook at 6:00 Position least two head of chicken. 8. When the pressure on the calibrated test gauge reaches 2 psi, gently turn the spindle counter clockwise using two hands so the red ball lines up with the 6:00 position (Figure 7).
  • Page 260 5:00 Position 9. If the spindle continues to turn past the 5:00 position (Figure 8), the locking pin test would fail. Take the fryer out of service until the locking pin issue is addressed or the lid replaced. Figure 8 10.
  • Page 263 blank page...
  • Page 264 H H e e n n n n y y P P e e n n n n y y C C o o r r p p o o r r a a t t i i o o n n P P .

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