Sony Ericsson Z320 Working Instruction, Mechanical
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Also See for Z320:
- User manual (45 pages) ,
- Troubleshooting manual (32 pages) ,
- Test instructions (8 pages)
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Working Instruction, Mechanical
Applicable for Z320
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 16
3.1 Battery Cover..........................................................................17
3.2 Style-Up Cover........................................................................17
3.3 Lower Frame Assembly .........................................................17
3.4 Upper Frame Assembly .........................................................17
3.5 Lower Inner Cover..................................................................18
3.6 Upper Inner Cover ..................................................................18
3.7 Flex Assembly ........................................................................18
3.8 Main Hinge ..............................................................................18
3.9 Rotation Lock .........................................................................18
3.10 Dummy Hinge .........................................................................19
3.11 Liquid Intrusion Indicator ......................................................19
3.12 Volume Key.............................................................................20
3.13 Antenna Assembly .................................................................21
3.14 System Connector..................................................................22
3.15 Dome Sheet.............................................................................23
3.16 Speaker ...................................................................................24
3.17 Vibrator....................................................................................25
3.18 Camera Rubber.......................................................................26
3.19 Camera Lens...........................................................................27
3.20 Camera ....................................................................................28
3.21 Receiver ..................................................................................30
3.22 Hinge Spring Connector ........................................................31
3/000 21-1/FEA 209 544/121 A
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
Battery Cover and Battery ..................................................... 7
2.1.2
Lower Frame Assembly......................................................... 8
2.1.3
PCBA .................................................................................... 9
2.1.4
Style-Up Cover .................................................................... 10
2.1.5
Upper Frame Assembly....................................................... 11
2.1.6
Flex Assembly ..................................................................... 12
2.1.7
Upper Inner Cover and Lower Inner Cover ......................... 15
Working Instruction, Mechanical
1(54)
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Table of Contents
Related Manuals for Sony Ericsson Z320
Summary of Contents for Sony Ericsson Z320
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Page 1: Table Of Contents
3.14 System Connector..............22 3.15 Dome Sheet................23 3.16 Speaker ...................24 3.17 Vibrator..................25 3.18 Camera Rubber...............26 3.19 Camera Lens................27 3.20 Camera ..................28 3.21 Receiver ..................30 3.22 Hinge Spring Connector ............31 3/000 21-1/FEA 209 544/121 A 1(54) © Company Internal Sony Ericsson Mobile Communications AB... - Page 2 Upper Frame Assembly............46 4.1.4 Style-Up Cover ..............48 4.1.5 PCBA .................. 49 4.1.6 Lower Frame Assembly............51 4.1.7 Battery and Battery Cover ........... 52 5 Revision history ..............54 3/000 21-1/FEA 209 544/121 A 2(54) © Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction Z320 Note: There are three colors available for Z320: Crimson Red, Dark Silver and Atlantic Blue 3/000 21-1/FEA 209 544/121 A 3(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
• ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/121 A 4(54) © Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 3/000 21-1/FEA 209 544/121 A 5(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
2. Lower Frame Assembly 3. PCBA 4. Style-up Cover 5. Upper Frame Assembly 6. Flex Assembly 7. Upper Inner Cover (a) and Lower Inner Cover (b) 3/000 21-1/FEA 209 544/121 A 6(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 7: Battery Cover And Battery
Working Instruction, Mechanical 2.1.1 Battery Cover and Battery E CAREFUL NOT TO SCRATCH THE SURFACE Open the Battery Cover Latch Lift up Battery Cover Lift up the Battery 3/000 21-1/FEA 209 544/121 A 7(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 8: Lower Frame Assembly
Slide along the bottom of the phone all the way to the IrDA window to release the snap hooks. Lift up Lower Frame Assembly from the bottom to remove it from Lower Inner Cover 3/000 21-1/FEA 209 544/121 A 8(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 9: Pcba
Release the lock of ZIF Connector with a Guitar Pick Use the Flex Assembly Tool to separate the PCBA from the Flex Assembly Lift up the PCBA 3/000 21-1/FEA 209 544/121 A 9(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 10: Style-Up Cover
Use a Guitar Pick to release snap hooks on the Style-Up Cover SLIDE ALONG THE BOTTOM OF THE TYLE OVER TO AVOID DAMAGING THE RECEIVER MESH Remove the Style-up cover from the Upper Frame Assembly 3/000 21-1/FEA 209 544/121 A 10(54) © Sony Ericsson Mobile Communications AB... -
Page 11: Upper Frame Assembly
Use a Guitar Pick to slide along the side and release the snap hooks. EPEAT THE PROCEDURE ON THE OPPOSITE SIDE Lift up Upper Frame Assembly from the lower part and remove it. 3/000 21-1/FEA 209 544/121 A 11(54) © Sony Ericsson Mobile Communications AB... -
Page 12: Flex Assembly
ZIF Connector. Use your fingers to pull the Flex Assembly out from the two hooks of the upper frame Use finger to lift up the Flex Assembly 3/000 21-1/FEA 209 544/121 A 12(54) © Sony Ericsson Mobile Communications AB... - Page 13 Use the Flex film assembly tool to remove it from the snap close to the Hinge Spring Connector. Use the Flex film assembly tool to remove it from the two snap hooks close to the Camera. 3/000 21-1/FEA 209 544/121 A 13(54) © Sony Ericsson Mobile Communications AB...
- Page 14 E VERY CAREFUL NOT TO DAMAGE THE SSEMBLY DURING THIS PROCEDURE Use your fingers to pull out the Flex Assembly from the hinge area. Remove the Flex Assembly. 3/000 21-1/FEA 209 544/121 A 14(54) © Sony Ericsson Mobile Communications AB...
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Page 15: Upper Inner Cover And Lower Inner Cover
Use a screw driver to push out the Main Hinge. Open up the phone to 90 degrees Use your fingers to separate the Upper Inner Cover and the Lower Inner Cover. 3/000 21-1/FEA 209 544/121 A 15(54) © Sony Ericsson Mobile Communications AB... -
Page 16: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/121 A 16(54) © Sony Ericsson Mobile Communications AB... -
Page 17: Battery Cover
Vibrator and the Camera Rubber from the old assembly. a. Follow the 3.17 and 3.18 Replacement Instructions 3. Use a Speaker! a. Follow the 3.16 Replacement Instruction. Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 17(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 18: Lower Inner Cover
Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3.9 Rotation Lock Follow the 2.1.1 – 2.1.3 Disassembly instructions! Prepare a new Rotation Lock. Follow the 4.1.5 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 18(54) © Sony Ericsson Mobile Communications AB... -
Page 19: Dummy Hinge
2. Prepare a new Liquid Intrusion Indicator label 3. Use a pair of tweezers to mount the new label on top of the Shielding Frame Follow the 4.1.6 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 19(54) © Sony Ericsson Mobile Communications AB... -
Page 20: Volume Key
Remove the Volume Key with a pair of tweezers. INSTALLATION Insert the Volume Key into the cavity with a pair of tweezers Follow the 4.1.6 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 20(54) © Sony Ericsson Mobile Communications AB... -
Page 21: Antenna Assembly
Push the Antenna Assembly with your fingers until you hear a ‘Click’ sound. Visually inspect that the Antenna Assembly is correctly installed. Follow the 4.1.6 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 21(54) © Sony Ericsson Mobile Communications AB... -
Page 22: System Connector
Follow the 2.1.1 – 2.1.3 Disassembly instructions! Pull the System Connector away from PCBA. INSTALLATION Push the System Connector into PCBA. Follow the 4.1.5 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 22(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 23: Dome Sheet
1. Press down the Dome Sheet with your fingers to fasten the adhesive. 2. Install the System Connector a. Follow the 3.14 Replacement Instructions. Follow the 4.1.5 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 23(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 24: Speaker
Clean all adhesive residue with Isopropyl alcohol. INSTALLATION Use tweezers to align the Speaker Press down the Speaker with your fingers to fasten the adhesive. Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 24(54) © Sony Ericsson Mobile Communications AB... -
Page 25: Vibrator
Use tweezers to align the Vibrator E CAREFUL NOT TO DAMAGE THE IBRATOR CONTACT SPRINGS Use tweezers to press down the Vibrator into the cavity Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 25(54) © Sony Ericsson Mobile Communications AB... -
Page 26: Camera Rubber
Follow the 2.1.4 – 2.1.5 Disassembly instructions! Use tweezers to remove the Camera Rubber INSTALLATION Use tweezers to install the Camera Rubber into the camera lens cavity. Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 26(54) © Sony Ericsson Mobile Communications AB... -
Page 27: Camera Lens
Use tweezers to install the Camera Lens into the camera lens cavity. Follow the 3.18 Replacement Instruction to install the Camera Rubber into the Upper Frame Assembly Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 27(54) © Sony Ericsson Mobile Communications AB... -
Page 28: Camera
Use your fingers to press the Camera Removal Tool until your hear a ‘Click’ sound. Use tweezers to remove the Camera Removal Tool Use your fingers to remove the Camera from the socket 3/000 21-1/FEA 209 544/121 A 28(54) © Sony Ericsson Mobile Communications AB... - Page 29 Use tweezers to align the Camera into the socket Use your fingers to press down the Camera into the socket until you hear a ‘Click’ sound. Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 29(54) © Sony Ericsson Mobile Communications AB...
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Page 30: Receiver
Use tweezers to align the Receiver into the cavity. Note the Guiding pin! Press down the Receiver with the back of a pair of tweezers to fasten the adhesive. Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 30(54) © Sony Ericsson Mobile Communications AB... -
Page 31: Hinge Spring Connector
Use a dentist hook to remove the Hinge Spring Connector from the upper front INSTALLATION Use tweezers to install a new Hinge Spring Connector Follow the 4.1.2 – 4.1.7 Reassembly instructions 3/000 21-1/FEA 209 544/121 A 31(54) © Sony Ericsson Mobile Communications AB... -
Page 32: Operator Key
Use tweezers to align the Operator Key with the four pins on the Keypad Press carefully with your fingers to install the Operator Key and inspect that it is correctly installed. Follow the 4.1.5 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 32(54) © Sony Ericsson Mobile Communications AB... -
Page 33: Keypad
Lift up the Keypad Clean all adhesive residues on the Lower Inner Cover with Isopropyl alcohol. INSTALLATION Use your fingers to align new Keypad Adhesive on the Lower Inner Cover 3/000 21-1/FEA 209 544/121 A 33(54) © Sony Ericsson Mobile Communications AB... - Page 34 1. Align the Keypad with the two guiding holes 2. Press down the Keypad with your fingers to fasten the adhesive along the sides. Follow the 4.1.5 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 34(54) © Sony Ericsson Mobile Communications AB...
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Page 35: Co-Brand Plate
2. Align a new Co-Brand Plate Adhesive with tweezers Use your fingers to align a new Co-Brand Plate on the Upper Inner Cover Follow the 4.1.2 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 35(54) © Sony Ericsson Mobile Communications AB... -
Page 36: Receiver Plate
1. Clean all adhesive on the Lower Inner Cover with Isopropyl alcohol. 2. Align a new Receiver Plate Adhesive with tweezers Use your fingers to align a new Receiver Plate on the Upper Inner Cover 3/000 21-1/FEA 209 544/121 A 36(54) © Sony Ericsson Mobile Communications AB... -
Page 37: Lcd Module
LCD M SSEMBLY WILL BREAK THE ODULE 1. Bend the Front Cover carefully 2. Snap the Main Window Assembly into place. Follow the 4.1.2 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 37(54) © Sony Ericsson Mobile Communications AB... -
Page 38: Main Window Assembly
E CAREFUL NOT TO DAMAGE THE ODULE DURING THE PROCEDURE Note the released snap hooks Use the Front Opening Tool to remove the LCD from the metal carrier and the Main Window Assembly 3/000 21-1/FEA 209 544/121 A 38(54) © Sony Ericsson Mobile Communications AB... - Page 39 Window Assembly until you hear a ‘Click’ sound Follow the 3.27 Replacement Instruction to install the Main Window Assembly to the Upper Inner Cover. Follow the 4.1.2 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 39(54) © Sony Ericsson Mobile Communications AB...
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Page 40: Krh Label
OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/121 A 40(54) © Sony Ericsson Mobile Communications AB... -
Page 41: Reassembly
1. Lower Inner Cover (a) and Upper Inner Cover (b) 2. Flex Assembly 3. Upper Frame Assembly 4. Style-up Cover 5. PCBA 6. Lower Frame Assembly 7. Battery (a) and Battery Cover (b) 3/000 21-1/FEA 209 544/121 A 41(54) © Sony Ericsson Mobile Communications AB... -
Page 42: Upper Inner Cover And Lower Inner Cover
Lower Inner Cover in a 90 degree angle 1. Fold the phone together 2. Use tweezers to push the Main Hinge into the hinge hole. Lower Frame Assembly 3/000 21-1/FEA 209 544/121 A 42(54) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 43: Flex Assembly
Use your fingers to press the Dummy Hinge into place AKE SURE THAT THE LEX FILM IS POSITIONED CORRECTLY IN THE HINGE HOLE Insert Flex Assembly into two snaps close to the Camera 3/000 21-1/FEA 209 544/121 A 43(54) © Company Internal Sony Ericsson Mobile Communications AB... - Page 44 Use tweezers to snap the Flex Assembly under the middle hook Note the mounted Flex Assembly under the hook Push the Flex Assembly under the two hooks on the upper front 3/000 21-1/FEA 209 544/121 A 44(54) © Company Internal Sony Ericsson Mobile Communications AB...
- Page 45 Flex Assembly continued Use the Flex film assembly tool to insert the flex film into the ZIF Connector Use tweezers to lock the ZIF Connector Note the locked connector. 3/000 21-1/FEA 209 544/121 A 45(54) © Sony Ericsson Mobile Communications AB...
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Page 46: Upper Frame Assembly
Use your fingers to snap the Upper Frame Assembly to the two hooks on the left side Note the mounted Upper Frame Assembly 3/000 21-1/FEA 209 544/121 A 46(54) © Sony Ericsson Mobile Communications AB... - Page 47 Working Instruction, Mechanical Upper Frame Assembly continued Use Torx no. 5 to tighten the four screws in correct sequence Note: Screw torque : 10 ± 0.5 Ncm 3/000 21-1/FEA 209 544/121 A 47(54) © Sony Ericsson Mobile Communications AB...
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Page 48: Style-Up Cover
Place the Style-Up Cover under the snaps on the top side Use your fingers to press on both sides of the Style-Up Cover Use your fingers to snap the lower side on the Style-Up Cover 3/000 21-1/FEA 209 544/121 A 48(54) © Sony Ericsson Mobile Communications AB... -
Page 49: Pcba
1. Align the PCBA with the locating pins of the Lower Inner Cover 2. Press down the conductive flange of the Flex Assemble on PCBA grounding pad Note the position of the Rotation Lock before installation 3/000 21-1/FEA 209 544/121 A 49(54) © Sony Ericsson Mobile Communications AB... - Page 50 Working Instruction, Mechanical PCBA continued Place rotation lock on the head of the Main Hinge Push guide pin of rotation lock into Lower Inner Cover 3/000 21-1/FEA 209 544/121 A 50(54) © Sony Ericsson Mobile Communications AB...
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Page 51: Lower Frame Assembly
Use your fingers to press on both sides of the Lower Frame Assembly Use Torx no. 5 to tighten the five screws in correct sequence Note: Screw torque : 10 ± 0.5 Ncm 3/000 21-1/FEA 209 544/121 A 51(54) © Sony Ericsson Mobile Communications AB... -
Page 52: Battery And Battery Cover
Use your fingers to press down the Battery Place the Battery Cover under the snaps on the top side Use your fingers to press down the Battery Cover on both sides 3/000 21-1/FEA 209 544/121 A 52(54) © Sony Ericsson Mobile Communications AB... - Page 53 Working Instruction, Mechanical PCBA continued Lock the Battery Cover latch 3/000 21-1/FEA 209 544/121 A 53(54) © Sony Ericsson Mobile Communications AB...
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Page 54: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2007-10-09 release 3/000 21-1/FEA 209 544/121 A 54(54) © Sony Ericsson Mobile Communications AB...