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Genie GCL OPGSX Series Installation Manual

Fire door operator
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GCL
FIRE DOOR OPERATOR
For use on Rolling Steel Fire Doors Only
This Installation Manual provides the information required to install,
troubleshoot and maintain a OPGSX Series Fire Door Operator.
112606.503918
PROPER APPLICATIONS:
Door Type(s)
Rolling Steel
Fire Door Only
NOT FOR RESIDENTIAL USE
Operator Type(s)
Hoist Model Only
FOH mount only
HP/MAX. Door Weight
1/2HP = 998lbs.
3/4HP = 1220lbs.
1HP
= 1440lbs.
03/2018

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Summary of Contents for Genie GCL OPGSX Series

  • Page 1 FIRE DOOR OPERATOR PROPER APPLICATIONS: Door Type(s) Operator Type(s) HP/MAX. Door Weight Rolling Steel Hoist Model Only 1/2HP = 998lbs. Fire Door Only FOH mount only 3/4HP = 1220lbs. = 1440lbs. NOT FOR RESIDENTIAL USE For use on Rolling Steel Fire Doors Only This Installation Manual provides the information required to install, troubleshoot and maintain a OPGSX Series Fire Door Operator.

  • Page 2: Table Of Contents

    Table of Contents FDO Module Configuration: Section 1: Fire Alarm Delay/Safety Timer ......6.9 How to use this manual ........1.1 Obstruction Cycles/Behavior ......6.10 Auto Open/Alarm Loss of Power .....6.11 Section 2: Alarm at Down Limit ..........6.12 Safety Information & Instructions ....2.1-2.2 Section 7: Section 3: Test Procedures:...

  • Page 3: How To Use This Manual

    Section 1: How to use this manual The 12 sections of this Installation Manual provide the information required to install, troubleshoot and maintain a Fire Door Commercial/Industrial door operator. Section 2 Provides important defining information related to safety terminology used throughout this manual, as well as safety related instructions which must be followed at all times while doing any steps/tasks/instructions detailed in this manual.

  • Page 4: Safety Information & Instructions

    If you have any questions or do not understand the information presented, call your nearest service representative. For the number of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084.
  • Page 5 Pour obtenir le numéro du revendeur Genie® local, appelez le +1 (800)-OK-GENIE, et pour obtenir des conseils techniques de l’usine Genie®, appelez le +1 (800)-843- 4084.

  • Page 6: Critical Installation Information

    Section 3: Critical Installation Information Job Site Issues to Consider/Concerns The following list of items should be considered prior to selecting an operator for a given job site. Available power supply. Type of door. Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft, room below door shaft, available mounting surface integrity, power supply location, and convenient chain hoist and release cable positioning.

  • Page 7: Installation

    Section 3: Critical Installation Information Technical Data The following information will help the installer and electrician fully understand all aspects of this installation. This unit contains the following parts: Operator assembly. Owners manual and warning/caution placards. Hardware box. 3-button control station. Drive Chain.
  • Page 8 Section 3: Critical Installation Information CAUTION: Check working condition of door before installing the operator. Door must be free from sticking and binding. If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST be made by a trained service representative using proper tools and instructions. ATTENTION: Vérifiez l’état de fonctionnement de la porte avant d’installer l’opérateur.
  • Page 9 Section 4: Installation Front of Hood Mount The Fire Door Operator can be assembled for right-hand or left-hand mounting Front of Hood Fig. 1. Right hand view is shown, left hand mount is mirror image. 1) Determine operator mounting location, including desired hoist release cable routing. 2) Install two attachment brackets to operator using the six 5/16”-18 x 3/4”...
  • Page 10 Section 4: Installation Front of Hood Mount (Continued) 4) Attach operator assembly to head plate using hardware provided. Note the position of bracket slots for proper bracket orientation. Fig. 2. Attach Operator to Door. 1) Attach 12 tooth sprocket to operator output shaft. 2) Align keyways and insert key into sprocket and output shaft keyway.
  • Page 11 Section 4: Installation Hand Chain and Keeper 1) Route the hand chain through the chain guide, around the pocket wheel and back through the chain guide. Fig.3. 2) Connect the hand chain ends together as shown in Fig 4. by twisting open the last link on one end of the chain, and slipping the last link on the opposite end onto the open link.

  • Page 12: Fusible Link

    Section 4: Installation Fusible Link Switch The Fire Door Operator provides a connection for the Fusible Link from the Fire Door. If tension is lost from chain, operator will release its clutch and door will drop. 1) Move Fusible Link Switch from top of Electric Box to Side if necessary depending on installation of operator direction or side.

  • Page 13: Clutch Adjustment

    Section 4: Installation Clutch Adjustment NOTE: The clutch is intended to provide protection for the door, the operator and associated equipment. It is not intended for entrapment protection. CLUTCH PULLEY To Adjust the Clutch 1) Decrease the compression on the clutch until the operator will WASHER not lift the door.
  • Page 14 Section 5: Wiring WARNING AVERTISSEMENT • NE PAS mettre sous tension tant que l’instruction n’est • DO NOT apply power to operator until instructed to do pas donnée de le faire. • Il est fortement recommandé voire même exigé par la •...

  • Page 15: External Wire Diagram

    Section 5: Wiring External Wire Diagram...

  • Page 16: Line Voltage

    Section 5: Wiring Line Voltage Wiring 1) Remove LINE VOLTAGE INPUT PLUG and install proper fittings and 1/2”conduit. 2) Route proper LINE VOLTAGE wires into operator. 3) Locate LINE INPUT terminals on circuit board. Using correct connectors, attach wires to LINE INPUTS, and GROUND terminal.

  • Page 17: Low Voltage

    Section 5: Wiring Low Voltage Control Wiring 1) Connect all LOW VOLTAGE control circuit wires using 1/2” conduit or flexible convoluted tubing. • Keep low voltage and line voltage wires separate. • Route all low voltage control wiring as shown. This includes all control circuit wires such as wall controls, timers and single button input devices as well as safety circuit wiring.

  • Page 18: Wall Control Wiring

    Section 5: Wiring Wall Controls WARNING: • Wall Control(s) must be located so that the door is within sight of the user and is far enough from the door, or positioned such that the user is prevented from coming in contact with the door while operating controls. • Attach the Warning placard adjacent to the Wall Control.

  • Page 19: Interlock Switches

    Section 5: Wiring Interlock Switches 1) Optional external interlock switches are required with some Rolling Steel Doors to prevent the door from operating under certain conditions including the following: • If the door is equipped with a functioning door lock, an interlock switch (A) must be installed to prevent electric operation when the lock is engaged.
  • Page 20 Section 5: Wiring Monitored Sensing Edge Installation MillerEdge® Wired Monitored Sensing Edge Right hand installation shown, Left hand installation mirrored 1) Mount junction box to wall One half the door height plus 12 inches from floor. 2) Install Hard-wiring from operator and coil cord to junction box and secure with conduit clamps. 3) Connect hard-wiring from operator to coil cord with wire nuts and install junction box cover plate.
  • Page 21 Section 5: Wiring Wireless Monitored Safety Edge Systems MillerEdge® MEL Wireless Monitored Sensing Edge Right hand installation shown, Left hand installation mirrored 1) Mount Wireless Edge Receiver adjacent to operator. 2) Route MEL wireless receiver wires into operator electric box using suitable conduit and clamp systems. 3) Attach MEL wireless receiver power wires (red/black) to external radio plug as shown.

  • Page 22: External Radio

    Section 5: Wiring External Radio Installation Although the Fire Door Operator is equipped with an internal radio, external universal connection can also be used. 1) Make wire connections to External Radio Plug (provided) as shown. 2) Install plug to external radio harness plug on control board as shown. Special Application External Radio Terminal 0-40 VDC...
  • Page 23 Section 5: Wiring FDO Board Wiring 5.10...
  • Page 24 Section 5: Wiring Initiation Device Wiring WARNING: To reduce the risk of serious injury or death and prevent damage to the unit, all field connections must be made with power disconnected to all components. AVERTISSEMENT: Pour réduire le risque de blessures graves voire mortelles et ne pas endommager l’unité, toutes les connexions sur site doivent être effectuées avec les sources d’alimentation aux composants déconnectées.
  • Page 25 Section 5: Wiring Initiation Device Wiring Normally Open 4-Wire Initiating Devices WARNING: To reduce the risk of serious injury or death and prevent damage to the unit, all field connections must be made with power disconnected to all components. AVERTISSEMENT: Pour réduire le risque de blessures graves voire mortelles et ne pas endommager l’unité, toutes les connexions sur site doivent être effectuées avec les sources d’alimentation aux composants déconnectées.

  • Page 26: Notification Appliance Wiring

    Section 5: Wiring WARNING: To reduce the risk of serious injury or death and prevent damage to the unit, all field connections must be made with power disconnected to all components. AVERTISSEMENT: Pour réduire le risque de blessures graves voire mortelles et ne pas endommager l’unité, toutes les connexions sur site doivent être effectuées avec les sources d’alimentation aux composants déconnectées.

  • Page 27: Fire Alarm Relay Input/Battery Wiring

    Section 5: Wiring Fire Alarm Control Panel Relay Input: • In lieu of smoke detectors, the release device may be put into alarm by the fire alarm control panel. Most commonly, a relay module is used as an interface between the fire alarm control panel and the release device.

  • Page 28: Motor Connection

    Section 5: Wiring Outputs: Alarm Output: Additional Alarm Outputs can be added to the system using terminals 7-8-9 located on the FDO circuit board. These outputs can be any Notification Appliance such as visual and/or audible signals or wired into a fire control panel for indications of an alarm.

  • Page 29: Control Panel Information

    Section 6: Operator Setup Procedure Control Panel Fire Door Operators include a full function control panel including a liquid crystal display (LCD), calibration keys and Open, Close and Stop keys for on board operator control. See Fig. 1. The open, close and stop keys function as a 3-button wall control. The Display will show current operator conditions and calibration information.
  • Page 30 Section 6: Operator Setup Procedure Calibration Mode Structure If at any time should programming become confused. Press the CAL/RUN key once to enter RUN MODE then press CAL/RUN key again to reenter CALIBRATION MODE. Press the SCROLL key(s) to locate or check the settings on any menu item. FDO Operator Calibration Menu Structure 1.

  • Page 31: Close Direction

    Section 6: Operator Setup Procedure Setting Close Direction The direction of motor rotation depends on mounting position and/or how the main input power phases are wired. This setting is used to insure the door is closing and opening according to the input commands. NOTE: Make sure door is in Mid-Travel.

  • Page 32: Braking Rate 0

    Section 6: Operator Setup Procedure Setting Braking Rate (Optional) 1) If operator is in RUN mode, press CAL/RUN to enter calibration mode. 2) Press Scroll until display reads “BRAKING RATE >#. ” where # is the deceleration rate, ranging from 0 to 9.
  • Page 33 Section 6: Operator Setup Procedure Setting Travel Limits UP and/or DOWN 1) Jog the door using the OPEN key until you reach the desired height. 2) Press SET/CLEAR key to switch display to “UP LIMIT>SET “. Figure 8. 3) Press SCROLL DN key until display reads “DOWN LIMIT CLR”. 4) Jog door down to 2 in.

  • Page 34: Limit Overrun

    Section 6: Operator Setup Procedure Setting Limit Overrun WARNING: The Limit Overrun will override external reversing devices, including photocells and sensing edges or reversing edges. Therefore, any externally connected devices will be disabled during that portion of the door travel controlled by the Limit Overrun function.

  • Page 35: Monitored Reversing Devices

    Section 6: Operator Setup Procedure Monitored Reversing Devices 1) Press SET/CLEAR key to toggle to “ODC STB > ON”. 2) Press SCROLL UP until display reads “OPEN MODE > C-STOP”. 3) Press CAL/RUN to return to run mode. NOTE: STB photocells should NOT be used on the Fire Door Operator. Use only Monitored Safety Edges listed: 1).
  • Page 36 Section 6: Operator Setup Procedure Setting Open Modes (Constant vs. Momentary Contact) OPEN 1. If operator is in RUN mode, press CAL/RUN to enter calibration mode. 2. Press SCROLL (up or down) until display reads “OPEN MODE>MOM” or “OPEN MODE>C-STP. ” Figure 10. • MOM=momentary contact, meaning you press and release the OPEN or CLOSE key and the door will continue to move until it reaches its travel limit.
  • Page 37 Section 6: Operator Setup Procedure FDO Board Set-up Fire Door Operators are equipped with a Fire Door Module. This module will require input from the user. The Alarm Delay Time is the amount of time after an alarm or test signal is activated until the Fire Door Operator will close or release.
  • Page 38 Section 6: Operator Setup Procedure FDO Board Set-up The “Obstruction Cycles” is the number of times that a reverse may occur during an alarm or test before the Fire Door Operator will abort the close attempt and either stop on an obstruction or release mechanically. Setting Obstruction Cycles 1) Press SET/CLEAR to toggle between 1 or 3 cycles.
  • Page 39 Section 6: Operator Setup Procedure FDO Board Set-up “Auto Open” is the behavior that the Fire Door Operator will take after completing a TEST. When the test is finished, and the door has closed, upon reset, the Fire Door Operator can either re-open the door or leave the door closed.
  • Page 40 Section 6: Operator Setup Procedure FDO Board Set-up “Notification Appliance (HS>HORN/STROBE) at Down Limit” specifies how the Fire Door Operator will behave after the door has reached the down limit during a TEST. If the Notification Appliance (HS>HORN/STROBE) is turned off at the down limit, then the Fire Door Operator will turn off the Notification Appliance (HS>HORN/ STROBE) after the door has closed, otherwise, the Notification Appliance (HS>HORN/STROBE) will remain active until reset.

  • Page 41: Test Procedures

    Section 7: Test Procedures General Information The Fire Door Operator is intended for use on rolling fire doors. All models are normally-energized fail-safe operators incorporating internal batteries and proprietary control circuitry. All comply with UL864. The operators respond to emergency conditions generated by manual or automatic initiating devices and shall be installed in accordance with NFPA and UL864 standards.

  • Page 42: Mechanical Drop Test

    Section 7: Test Procedures Standard Door Closure Test Open door to full open. Place TEST/RESET key switch in the TEST position. • After preset delay - Door closes. Move key to RESET and then back to NORMAL. Mechanical Door Drop Test NOTE: TESTING MUST BE PERFORMED AND WITNESSED FOR NORMAL OPERATION AFTER INSTALLATION.
  • Page 43 Section 7: Test Procedures Automatic Door Closure Test Three Cycle Release on Obstruction Test: Open door to full open position. Make sure that the “FD OBSTCT CYL” are set to “3” and the “FD STP ON OB” is set to OFF. WARNING: KEEP THE DOOR OPENING CLEAR OF ALL PERSONNEL.
  • Page 44 Section 7: Test Procedures Auto Open Reset Test: Open door to full open position. Make sure that “FD AUTO OPEN” is set to ON. WARNING: KEEP THE DOOR OPENING CLEAR OF ALL PERSONNEL. AVERTSISSEMENT: PERSONNE BE DOIT SE TENIR DANS L’OUVERTURE DE LA PORTE. Turn the key-switch to TEST and leave it there.

  • Page 45: Transmitter Programming

    Section 8: Optional Operator Setup Procedure Transmitter Programming (Optional) Adding a Transmitter 1. If operator is in RUN mode, press CAL/RUN to enter calibration mode. 2. Press SCROLL (up or down) until display reads “LEARN NEW XMTR? ” Figure 11. • This question along with the instruction “HIT SET FOR YES”...
  • Page 46 Section 8: Optional Operator Setup Procedure Setting Mid-Stop Limit (Optional) The Fire Door Operator includes a programmable Mid-Stop. Do not use this feature for this model operator.

  • Page 47: Max Run Timer

    Section 8: Optional Operator Setup Procedure Resetting the MRT (Max Run Timer) The Max Run Timer is set automatically once the unit is cycled between Limits. The Max Run Timer prevents the unit from running continuously in the event of a problem. The MRT’s are set to the time required to run from one limit to the other, plus 5 seconds (nominal).

  • Page 48: Timer To Close

    Section 8: Optional Operator Setup Procedure Timer to Close Delay (Optional) The Fire Door Operators feature an on-board self closing timer. This timer will only close the door is a monitored safety device is installed, programmed, and performing correctly. This feature can e set OFF or from 2 seconds up to 5 minutes. NOTE: Minutes can be set in 1 minute increments.

  • Page 49: Cycle Count

    Section 8: General Display Information Operator Cycle Count 1) Press CAL/RUN to enter calibration mode. 2) Press SCROLL until display reads “CYCLES>1,2,3 etc. where the number is the number of open/close cycles the operator has performed. Figure 18. 3) Press CAL/RUN to return to run mode. OPEN Figure 18 CYCLES...

  • Page 50: Gdo Type

    Section 8: General Display Information GDO Type Fire Door Operators are available for use in jackshaft configuration only. However, the same control board is used for Jackshaft and Trolley configurations. The control board must be set for the appropriate GDO configuration.

  • Page 51: Troubleshooting

    Section 9: Troubleshooting Troubleshooting Example 1. In Calibration Mode, display and write down each Run Code and Error Code stored in memory. 2. List as shown in Fig. 3. 3. Refer to following pages to interpret codes. In this example, the operator was opened using the OPEN key on the keypad and stopped at the up limit. The OPEN wall button was then activated, causing the “6D”...

  • Page 52: Run Codes

    Section 9: Troubleshooting Display Operation in Run Mode Fire Door Operators display their status on the integrated display. Each time the operator runs, stops, reverses or refuses to run, the display will indicate why the action did, or did not, take place. Once an error code has been generated, the Operator will continue to display the error code while the operator is not running.
  • Page 53 Section 9: Troubleshooting - Run Code Displays Code Display Detailed/Expanded Description Corrective Action IDLE > DOWN LIMIT The door is at the Down Limit position. None IDLE > UP LIMIT The door is at the Up Limit position. None IDLE > MID STOP The door is at the Mid-Stop Limit position.

  • Page 54: Error Codes

    Section 9: Troubleshooting Error Codes To aid in troubleshooting problems, Fire Door Operators include an Error Code Memory that stores the most recent 10 error events. These codes are stored with or without power. The latest error code detected is also displayed on the LCD until the STOP button or key is pressed or the Operator stops at the down limit.
  • Page 55 Section 9: Troubleshooting - Error Code Displays Code Display Detailed/Expanded Description Corrective Action REV > MAX RUN TMR The door stopped traveling down and reversed Check the door balance. Check the Clutch adjustment to make because the Maximum Run Time between Limits sure it's not slipping.
  • Page 56 Section 9: Troubleshooting. Error Code Displays Code Display Detailed/Expanded Description Corrective Action CHECK N-C SAFETY The unit will not close because it determined Check the Normally Close (N-C Safe) Input device wired into the the Normally Closed Reverse input on the Timer Timer Close Module and device wires for a open circuit.
  • Page 57 Section 9: Troubleshooting. Error Code Displays Code Display Detailed/Expanded Description Corrective Action LIMIT MOD. FAIL The unit has determined that the Limit Module Check the limit cable connection. Power the unit down and back has stopped communicating. up. If the error persist then replace the Limit Module. DIAGNOSTIC MODE No Details None...

  • Page 58: Fdo Module Trouble Codes

    Section 9: Troubleshooting FDO Module Trouble Codes Trouble Codes indicate a problem with the Fire Door Module, or a connection to the Fire Door Module. Multiple trouble codes can be active (or uncleared) at the same time. The Fire Door Operator will indicate uncleared troubles by lighting the Trouble LED on the Remote Test and Trouble Plate, and producing an audible indicator through the sounder.
  • Page 59 Section 10: Service and Maintenance The following table provides a schedule of recommended Service and Maintenance items to be completed by qualified service personnel. WARNING: Failure to perform the recommended Service & Maintenance may result in premature failure of the operator.
  • Page 60 Section 11: Parts Breakdown See Page 11.4 See Page 11.3 See Page 11.5 For Electric See Page 11.2 Item Part Number Description QTY. 110627.0001 Bracket, Support 111036.0001 Ramp 086420.0506 Bolt, Carriage 111089.0001 Hoist Release 24121C Nut, Flange 111149.0001 Interlock Switch Assembly RH 112160.0001 Frame, RH 111149.0002...
  • Page 61 Section 11: Parts Breakdown Standard Equipment Motors All motor assemblies come complete with motor side conduit connector, flexible conduit, and complete wire harness pre-installed. ODP, Single and Three Phase Motors (Open Drip Proof ) Standard Equipment Single Phase Part Number Horsepower Available Voltages 110635.0001...
  • Page 62 Section 11: Parts Breakdown 111459.0001. Clutch Shaft Assembly Kit, RH 111459.0002. Clutch Shaft Assembly Kit, LH Item Part Number Description QTY. 111217.0001 Key, Round End, 3/6x1-1/2 110313.0010 Pin, Spring, 1/4x2 111445.0001 Shaft, Clutch, FDO 110819.0001 Washer, Plain, 5/8ID 110881.0001 Pin, Dowel, 3/16x1 112389.0001 Spring, 3/4IDx1-1/2 075193.0000...
  • Page 63 Section 11: Parts Breakdown 111458.0001. FDO Output Shaft Assembly Item # Part Number Description QTY. 110644.0001 SHAFT, OUTPUT, 1.00 DIA, SDMT 110694.0001 BEARING, 1.000 ID 111577.0001 SPRKT, 50T, #35 110819.0002 WASHER, PLAIN 1.026 ID 604297.4100 SET CLR, 1" ID X 1 5/8 OD 080300.1604 "SCR, SET, SCH, KNRLD, 1/4-20 X 1/4"...
  • Page 64 Section 11: Parts Breakdown FDO Electric Box Item Part Number Description QTY. 111101.0001 Insulator, PCB 112062.0001 Bracket, PCB mount 111854.0001 PCB Assy. 1/2HP 1PH 111680.0001 Box, Electric, FDO 111854.0002 PCB Assy. 3/4-1HP, 1PH 111658.0001 Battery, 12VDC 111854.0004 PCB Assy. 208-230-460, 3PH 111398.0001 Latch Assembly, Cover 111854.0005...

  • Page 65: Device Compatibility Identifier

    Device Compatibility Identifier: Part Number Hochiki Part Number System Sensor Part # Description Photoelectric Smoke Detectors 608964.0001 SLR-835-BH-4 System Sensor 4WT-B 4-wire smoke detector w/135°F thermal sensor 608964.0002 SLR-835-B-4 System Sensor 4W-B 4-wire, photoelectric smoke detector 608964.0005 SLR-835-BH-2 System Sensor 2WT-B 2-wire, photoelectric smoke detector with a 135°F fixed thermal sensor.
  • Page 66 Test Records: Date Serial # Installer/Tester Witness Pass Fail 12.2...
  • Page 67 Section 12: Warranty COMMERCIAL OPERATOR LIMITED WARRANTY The Genie Company (“Seller”) warrants to the original purchaser of this commercial door operator (”Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship under normal use for the following period(s), measured from the date of installation.
  • Page 68 1 Door Drive Mt. Hope, Ohio 44660 www.GenieCompany.com...

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