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Installation and Appliance Setup - Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
NOTICE: SAVE THESE INSTRUCTIONS
Montpelier Medium Insert
For Use in North America
4403
Montpelier cover
1/08
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
The French language version of this manual is available online: www.vermontcastings.com
La version française de ce manuel est disponible en ligne: www.vermontcastings.com
1
Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19
Owner's Manual
SAFETY NOTICE: IF THIS APPLIANCE IS NOT
P R O P E R LY I N S TA L L E D , O P E R AT E D A N D
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
CONTACT LOCAL BUILDING OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
!
Please read this entire manual before
installation and use of this wood-burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not overfire - If any external part starts to glow, you
are overfiring. Close air controls. Overfiring will void
your warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause a house fire.
!
Tested and approved for use with dry, seasoned cordwood
only. Do Not Burn Wet or Green Wood. Burning any other
type of fuel will void your warranty.
WARNING
CAUTION
3-90-30004403
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Related Manuals for Vermont Castings Montpelier Medium Insert
Summary of Contents for Vermont Castings Montpelier Medium Insert
- Page 1 4403 • Do not overfire - If any external part starts to glow, you Montpelier cover are overfiring. Close air controls. Overfiring will void 1/08 your warranty. • Comply with all minimum clearances to combustibles as specified. Failure to comply may cause a house fire. CAUTION Tested and approved for use with dry, seasoned cordwood only. Do Not Burn Wet or Green Wood. Burning any other Installation and service of this appliance should be performed by type of fuel will void your warranty. qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals. The French language version of this manual is available online: www.vermontcastings.com La version française de ce manuel est disponible en ligne: www.vermontcastings.com Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
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Page 2: Table Of Contents
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... -
Page 3: Specifications
High EPA Test and the BTU content of cord wood (8600) times the efficiency. This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... -
Page 4: Dimensions
30-1/2” (774 mm) 17-1/4” (434 mm) 28-3/4” (730 mm) 22-1/4” (565 mm) Without 3" Projection Kit 21-1/2” (548 mm) 21-9/16” (547 mm) Figure 1 - Montpelier Medium Insert dimensions. 4403 Montpelier dims 1/08 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... -
Page 5: Installation
DO NOT CONNECT YOUR MONTPELIER MEDIUM INSERT pre-cast refractory tiles, straight or flexible stainless steel TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. pipe, or a poured-in-place liner. An unlined chimney must be relined professionally. • The chimney must have a nominal flue size of 6" (152 mm) diameter or 28 square inches (181 cm ) but no greater than 3 times larger or 85 square inches (548 cm ). A chimney larger than this must be re-lined. * This requirement is in addition to those specified in ANSI/NFPA211. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... - Page 6 ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ ULC-S640, Standard for Lining Systems for New Masonry Chimneys. • The opening of the fireplace around the insert must be sealed to prevent room air passing to the fireplace cavity. • Existing air-circulation chambers in a fireplace with a steel liner may not be blocked. • Provision must be made for removal of the insert to clean the chimney flue. • The existing fireplace damper (if any) should be locked in the open position. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 7 Because neither brick nor concrete has good insulating plastics, wood paper products, etc.) are combustible and must properties, heat radiated by the fire will pass downward not be used. The floor protection specified through the hearth to the wooden framing. Such hearths are considered combustible. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 8 For multiple layers, add R-values of each layer to determine overall R-value. 3. If the overall R-value of the system is greater than the R-value of the specified floor protector, the alternate is acceptable. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 9 7. Roll the Firebox into Position. At least two people measured from the finished hearth surface to the center will be needed to move the firebox. Lift the front of the bar of the flue collar is 19" (483 mm). (Figure 7) This stove slightly to put weight on the rear wheels to ease will allow an easy connection once the stove is rolled installation. Position the firebox so the flue collar lines up into place. with the connector. Use the leveling screws at the front of the Insert to adjust the level. Route the power cord to the side nearest the power supply and test the fans. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 10 • If the fire isn't too threatening, closing down the insert tight, (damper, primary air, all doors) will help to smother the fire. • Inspect your insert, stove pipe and chimney for any damage caused by the fire and correct any damage before using your insert again. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
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Page 11: Smoke Alarm/Safety Tip
WARNING This wood heater has a manufactured-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... - Page 12 Minimize thermal stress by and location of the chimney, weather, local geography, nearby allowing the plates to adjust gradually during the break-in obstructions, and other factors. fires by following Steps 1-3 on the following page. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 13 Finally, adjust the air control and fan speed for your desired reduces smoke by slowly increasing the fire size without heat level. creating an air-starved condition. You’ll soon find that the insert is HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 14 In Fireplace Insert installations, over-sized chimneys can produce less effective results than those that are properly sized, and interior chimneys usually perform better than those located outside the house. Different results may be experienced even in the same installation if you switch from burning good, dry wood to wood that is partially rotted or inadequately seasoned. To compensate for these factors in cold climates, it may be necessary to operate the Montpelier Medium Insert for longer periods of time with the air control set to a higher level more of the time. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
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Page 15: Maintenance
If additional adjusting of the latch does not enable the door to deposits are specially heavy. (If heavy deposits are a seal sufficiently in one area, try “adjusting” the gasket in that frequent occurrence, however, evaluate your operating area. Pack more cement or a smaller diameter gasket into the techniques.) Do not use abrasive cleaners. channel beneath the gasket so the main gasket is raised and • Rinse the glass thoroughly. makes contact with the door frame. If this procedure doesn’t • Dry the glass completely. solve the problem, replace the gasket. Instructions for gasket replacement are given later in this section. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... - Page 16 2. Use a wire brush or the tip of a screwdriver to clean the channel of any remaining cement, silicone or bits of gasket. 3. Apply a thin bead of high temperature silicone to the newly-cleaned groove. A 1/8" - 3/16" bead is sufficient. 4. Place a new gasket into the groove. Wait until you have placed all but a couple inches from the end before you trim the end to an exact fit. Figure 13 - Replace glass. ST999 replace glass 1/08 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 17 Vermont Castings’ Authorized Dealer, or engage a should be inspected at least once every two months during professional chimney sweep to perform the inspection and the heating season to determine if a creosote buildup has cleaning of the chimney. occurred. If creosote has accumulated, it should be removed Reverse the procedure to re-install the firechamber. to reduce the risk of a chimney fire. If you do experience a chimney fire, act promptly to: • Close the primary air control lever (fully to the right). • Get everyone out of the house. • Call the Fire Department from a nearby house. You should inspect the system every two months during the heating season as part of a regular maintenance schedule. To inspect the chimney, let the Montpelier Medium Insert cool completely. Then, using a strong light, sight up through the flue collar into the chimney flue. The fiber baffle will need to be removed gently to view inside the connector pipe. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
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Page 18: Optional Accessories
Model Color MEAD3CB Classic Black MEAD3BM Brown Majolica Caprice Cast Adjustable Profile Surround Model Color CAPCB Classic Black Steel Surround Model Color LHE30SSB Classic Black (Small) LHE30SLB Classiv Black (Large) Extended Trim Plate LHE30TCK (Cannot be used alone) Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... -
Page 19: Service Parts List
Brick, Right End 30004330 Air Plate 30004315 Brick, Left End 30004331 Pinion 30004320A Insulation, End Int. 30004334 Handle Wire 164504 End, Right 30004308 Handle, Wood Black 1600663 End, Left 30004309 Cover, Top 30004316 Back 30004307 Spring, Friction 1201846 Andiron 30004321 Front - Refer to Enamel Parts Chart Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403... - Page 20 Use if wire assembly is attached to firebox - Pre 2/24/11 Part Name Classic Black Brown Majolica Use if bracket is attached to firebox - Pre 2/24/11 Front 30004722K 30004903 w/Spacer Asy Door 30004312A 30004908 Ashlip 30004322A 30004904 Front Panel 30004323A 30004905 Panel Door 30004324A 30004906 Top Filler 30004336A 30004902 Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
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Page 21: Warranty
Firebox and heat exchanger, Grate and Stainless Limited Steel Burners, FlexBurn® System (engine, inner 3 years Lifetime cover,access cover and fireback) 90 Days All replacement parts beyond warranty period Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403 4021-645J • 08-03-17... - Page 22 Consideration must be given to the appliance location and configuration, environmental conditions, insulation and air tightness of the structure. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...
- Page 23 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403 4021-645J • 08-03-17...
- Page 24 352 Mountain House Road • Halifax, PA 17032 www.vermontcastings.com Vermont Castings • Montpelier Medium Insert Installation & Operating Manual_R26 • 05/19 3-90-30004403...