Grizzly G0842 Owner's Manual
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Grizzly G0842 Owner's Manual

Wood lathe w/copy attachment
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MODEL G0842 WOOD LATHE
w/COPY ATTACHMENT
OWNER'S MANuAL
(For models manufactured since 04/18)
Copyright © SEptEMBEr, 2018 By grizzly induStrial, inC.
WARNiNG: NO PORTiON Of THiS MANuAL MAY bE REPRODuCED iN ANY SHAPE
OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLY iNDuSTRiAL, iNC.
#WKBlJh19739 printEd in China
V1.09.18

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Summary of Contents for Grizzly G0842

  • Page 1 (For models manufactured since 04/18) Copyright © SEptEMBEr, 2018 By grizzly induStrial, inC. WARNiNG: NO PORTiON Of THiS MANuAL MAY bE REPRODuCED iN ANY SHAPE OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLY iNDuSTRiAL, iNC. #WKBlJh19739 printEd in China V1.09.18...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents iNTRODuCTiON ..........2 SECTiON 5: ACCESSORiES ......39 Contact info............ 2 SECTiON 6: MAiNTENANCE ......40 Manual accuracy ........... 2 Schedule ............40 identification ........... 3 Cleaning & protecting ........40 Controls & Components ......... 4 lubrication ........... 41 Machine data Sheet ........

  • Page 4: Introduction

    (see below). this information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture date Serial number Model G0842 (Mfd. Since 04/18)

  • Page 5: Identification

    Tighten all locks before operating. d) Rotate workpiece by hand before applying power. e) Rough out workpiece before installing on faceplate. f) Do not mount split workpiece or one containing knot. g) use lowest speed when starting new workpiece. Model G0842 (Mfd. Since 04/18)

  • Page 6: Controls & Components

    (rh) tooling for mounting workpieces. rotates counterclockwise (down, toward Tool Rest Lock Handle: Secures tool rest in front of machine). position. Tool Rest base Locking bolt: Secures tool rest base in position along bed. Model G0842 (Mfd. Since 04/18)
  • Page 7 "traces" premade template or master spindle during turning operations to allow user to make identical finished workpieces. O. Copy Attachment Handwheel: rotates clockwise to move copy attachment left. rotates counterclockwise to move copy attachment right. Model G0842 (Mfd. Since 04/18)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0842 WOOD LATHE WITH COPY ATTACHMENT Product Dimensions: Weight................................155 lbs. Width (side-to-side) x Depth (front-to-back) x Height................62 x 24 x 48 in.
  • Page 9 The information contained herein is deemed accurate as of 9/19/2018 and represents our most recent product specifications. Model G0842 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0842 (Mfd. Since 04/18)

  • Page 10: Section 1: Safety

    Everyday ery. never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. Model G0842 (Mfd. Since 04/18)
  • Page 11 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEForE ed operation, stop using the machine! Contact our operating machine. technical Support at (570) 546-9663. Model G0842 (Mfd. Since 04/18)

  • Page 12: Additional Safety For Wood Lathes

    -10- Model G0842 (Mfd. Since 04/18)

  • Page 13: Section 2: Power Supply

    -11- Model G0842 (Mfd. Since 04/18)
  • Page 14 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model G0842 (Mfd. Since 04/18)

  • Page 15: Section 3: Setup

    (or other you are completely satisfied with the machine and lifting equipment) rated for have resolved any issues between grizzly or the weight of this machine. shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 16: Inventory

    End Supports ..........2 C. Stand legs (Front right/rear left) .... 2 D. Stand legs (Front left/rear right) .... 2 E. tool tray ............. 1 figure 10. inventory fasteners. figure 8. Stand components. -14- Model G0842 (Mfd. Since 04/18)

  • Page 17: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -15- Model G0842 (Mfd. Since 04/18)

  • Page 18: Cleanup

    11. t23692 orange power degreaser. repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -16- Model G0842 (Mfd. Since 04/18)

  • Page 19: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Min. 30" for Maintenance 24" 62" = Electrical Connection figure 12. Minimum working clearances. -17- Model G0842 (Mfd. Since 04/18)

  • Page 20: Assembly

    16 hex bolts, (8) 8mm lock washers, and (8) M8-1.25 hex nuts (see figure 15). Warning tool tray label Flange Facing up legs figure 13. legs attached to tool tray. (Headstock End) (Tailstock End) figure 15. lathe attached to end supports. -18- Model G0842 (Mfd. Since 04/18)

  • Page 21: Test Run

    — If you plan to use lathe to make spindle copies, proceed to Test Run and com- plete all steps, then proceed to Copy Attachment Operation on Page 24. -19- Model G0842 (Mfd. Since 04/18)
  • Page 22 Call tech Support for help. re-insert switch disabling key. turn machine ON. -20- Model G0842 (Mfd. Since 04/18)

  • Page 23: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly industrial will not be held liable for accidents caused by lack of training. -21- Model G0842 (Mfd. Since 04/18)

  • Page 24: Workpiece Inspection

    Workpieces with excessive bowing or twist- ing are unstable and unbalanced. never turn these workpieces at high speed, or instability will be magnified and the workpiece can be ejected from the lathe causing injury. only turn concentric workpieces! -22- Model G0842 (Mfd. Since 04/18)

  • Page 25: Installing/Removing Copy Attachment

    Safety Copy Flat Washer & pre-installed Shield attachment hex Bolt Shoulder Bolt Knob pre-installed Cap Screw Flange Bracket figure 22. Safety shield assembly installed onto figure 20. Copy attachment secured to bracket. copy attachment. -23- Model G0842 (Mfd. Since 04/18)

  • Page 26: Copy Attachment Operation

    Max. Workpiece Dimensions ....32" x 8" Minimum Workpiece Width: ......1" the Model g0842 copy attachment enables you Screw to easily reproduce stair spindles or chair/table legs using a template or master spindle, as shown in figure 24.
  • Page 27 Support template Support Center (1 of 2) Screws figure 25. location of hinged template support and related components. -25- Model G0842 (Mfd. Since 04/18)
  • Page 28 Stylus Move from high points towards low points, or areas with greater depth of cut when operating copy attachment. figure 30. Example of recommended "downhill" direction of stylus travel. -26- Model G0842 (Mfd. Since 04/18)

  • Page 29: Adjusting Tailstock

    18. use appropriate lathe chisels to sharpen fall, damaging clamping plate or floor. details and smooth turned surfaces of each copy, then sand smooth. tailstock Clamp Bolts Clamping plate figure 31. location of tailstock clamp bolts and clamping plate. -27- Model G0842 (Mfd. Since 04/18)

  • Page 30: Adjusting Tool Rest

    -28- Model G0842 (Mfd. Since 04/18)

  • Page 31: Installing/Removing Headstock Center

    (see figure 33). Spindle Spur Center position tool rest desired loca- tion, then retighten lock handle to secure tool rest in position. figure 34. installing center in headstock spindle. -29- Model G0842 (Mfd. Since 04/18)

  • Page 32: Installing/Removing Tailstock Center

    36. Make sure center is securely installed by attempting to pull it out by hand—a properly installed center will not pull out easily. Secure quill by tightening quill locking nut against tailstock. -30- Model G0842 (Mfd. Since 04/18)

  • Page 33: Installing/Removing Faceplate Or Chuck

    Turning on Page 36. to mount a workpiece to your chuck, refer to the instructions that came with your chuck. -31- Model G0842 (Mfd. Since 04/18)
  • Page 34 Wrenches 32mm (included) ..... 2 the following instructions refer to typical chuck lightly oiled rag ..........1 installation, such as with grizzly Model t25646 4" Easy Chuck (see Page 39). Before installing To install faceplate: a chuck on your machine, consult the instruc-...

  • Page 35: Adjusting Spindle Speed

    — For general turning operations, or as a compromise between the two ranges, use mid range (lever in center position). refer to the chart in figure 42 to choose the appropriate rpM for your operation. -33- Model G0842 (Mfd. Since 04/18)

  • Page 36: Spindle Turning

    2" x 2", cut corners drill Bit ⁄ " ............1 off workpiece lengthwise to make turning tablesaw/Bandsaw ..........1 safer and easier (see figure 45). Corners Workpiece Removed Center figure 45. Corners of workpiece removed. -34- Model G0842 (Mfd. Since 04/18)
  • Page 37 11. properly adjust tool rest to workpiece (see Adjusting Tool Rest on Page 28). -35- Model G0842 (Mfd. Since 04/18)

  • Page 38: Faceplate Turning

    (refer to installing faceplate on Page 31). — if wood screws cannot be placed in workpiece, faceplate can be mounted to a backing block attached to workpiece (see Mounting Workpiece on backing block). -36- Model G0842 (Mfd. Since 04/18)

  • Page 39: Sanding/Finishing

    Steps 1–3 Mounting Follow under cause serious injury. Workpiece on faceplate (see Page 36) to Never wrap sandpa- attach backing block to faceplate. per or finishing materi- Workpiece als completely around workpiece. -37- Model G0842 (Mfd. Since 04/18)

  • Page 40: Selecting Turning Tools

    (usually at an angle of 20°–40°). figure 54. Example of a parting tool. Specialty Tools—these are the unique, • special function tools to aid in hollowing, bowl making, cutting profiles, etc. figure 52. Example of a skew chisel. -38- Model G0842 (Mfd. Since 04/18)

  • Page 41: Section 5: Accessories

    To reduce this risk, only install accessories recommended for this machine by Grizzly. t10808 Chuck diameter is 2 ⁄ " and includes...

  • Page 42: Section 6: Maintenance

    Clean/vacuum dust buildup off of motor and lathe bed, and lubricate spindle and quill. Monthly Check • Belt tension, damage, or wear. figure 58. recommended products for protect- ing unpainted cast iron/steel partS on machinery. -40- Model G0842 (Mfd. Since 04/18)

  • Page 43: Lubrication

    60 to of dry lube, such as grizzly Model g4682 (refer access motor shaft ball oiler. to Cleaning and Protecting on Page 40) to the outside of the quill (see figure 59).

  • Page 44: Section 7: Service

    7. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 8. Workpiece, faceplate, or chuck at fault. 8. Center workpiece in faceplate/chuck; reduce rpM; re-install/replace defective faceplate/chuck. 9. Centrifugal switch at fault. 9. replace. -42- Model G0842 (Mfd. Since 04/18)
  • Page 45 3. Workpiece too heavy for spindle. 3. remove excess material before remounting; use lighter workpiece. Quill does not move 1. Quill locking nut tightened against tailstock. 1. loosen quill locking nut (Page 27). when handwhell is turned. -43- Model G0842 (Mfd. Since 04/18)

  • Page 46: Tensioning & Replacing Belt

    (see figure 62). Replacing belt Spindle Speed lever the pulley system that allows the Model g0842 to operate at multiple speeds also keeps the V-belt properly tensioned. however, if the V-belt shows signs of cracking, splitting, or any other damage, we recommend you replace it to ensure optimum power transmission.

  • Page 47: Section 8: Wiring

    Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -45- Model G0842 (Mfd. Since 04/18)

  • Page 48: Wiring Diagram

    Motor Switch figure 64. Electrical component locations. Neutral 110 VAC 5-15 Plug Ground (Machine Body) Ground Ground ON/OFF Switch KEDU HY56 10A 125V Motor Start Capacitor 200uF 125V READ ELECTRICAL SAFETY -46- Model G0842 (Mfd. Since 04/18) ON PAGE 45!

  • Page 49: Section 9: Parts

    SECTiON 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 13 14 11-2 11-5...
  • Page 50 20-14 P0842020-14 EXTENSION SPRING 2.5 X 14.5 X 72 P0842056 HANDWHEEL 100D X 12B-S X M6-1 20-15 P0842020-15 STEEL PIN 4 X 87 P0842057 SET SCREW M6-1 X 10 BUY PARTS ONLINE AT GRIZZLY.COM! -48- Model G0842 (Mfd. Since 04/18) Scan QR code to visit our Parts Store.

  • Page 51: Headstock

    SPINDLE SPEED SHIFT LEVER PLATE P0842123 SPINDLE SPEED SHIFTING RACK P0842144 RED PLASTIC COVER P0842124 HEX NUT M8-1.25 P0842145 LOCK WASHER 8MM BUY PARTS ONLINE AT GRIZZLY.COM! -49- Model G0842 (Mfd. Since 04/18) Scan QR code to visit our Parts Store.

  • Page 52: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. if any label comes off or becomes unreadable, the owner of this machine MuST replace it in the original location before resuming operations. for replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -50- Model G0842 (Mfd.
  • Page 53 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 54 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 55: Warranty & Returns

    WARRANTY & RETuRNS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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