Grizzly G0443 Owner's Manual
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Grizzly G0443 Owner's Manual

1-1/2 hp cyclone dust collector
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MODEL G0443
1-1/2 HP CYCLONE
DUST COLLECTOR
OWNER'S MaNUaL
(For models manufactured since 11/09)
Copyright © MarCh, 2012 By grizzly industrial, inC.
WaRNiNG: NO PORTiON Of THiS MaNUaL MaY bE REPRODUCED iN aNY SHaPE
OR fORM WiTHOUT THE WRiTTEN aPPROvaL Of GRizzLY iNDUSTRiaL, iNC.
#Kn14539 printed in taiwan

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  • Page 1 OWNER'S MaNUaL (For models manufactured since 11/09) Copyright © MarCh, 2012 By grizzly industrial, inC. WaRNiNG: NO PORTiON Of THiS MaNUaL MaY bE REPRODUCED iN aNY SHaPE OR fORM WiTHOUT THE WRiTTEN aPPROvaL Of GRizzLY iNDUSTRiaL, iNC. #Kn14539 printed in taiwan...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    & plug requirements ....10 example Materials list ......31 extension Cords ........10 system grounding ........32 g0443 Conversion to 220V operation ..11 SECTiON 5: OPERaTiONS ......33 SECTiON 3: SETUP ........12 remote Control ..........33 unpacking ............

  • Page 4: Introduction

    Any updates to your model before it returns to the shop. of machine will be reflected in these documents as soon as they are complete.

  • Page 5: Identification

    Canister remote Filter assembly Magnetic switch Vacuum hose Collection drum figure 1. Model g0443 identification (shown with optional stand). To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

  • Page 6: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0443 1-1/2 HP CYCLONE DUST COLLECTOR Product Dimensions: Weight................................251 lbs. Width (side-to-side) x Depth (front-to-back) x Height............55-1/2 x 36-1/4 x 87-1/2 in.
  • Page 7 The information contained herein is deemed accurate as of 3/27/2012 and represents our most recent product specifications. Model G0443 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model g0443 (Mfg. since 11/09)

  • Page 8: Section 1: Safety

    MENTAL ALERTNESS. Be mentally alert when hazards associated with each workpiece material, running machinery. Never operate under the and always wear a NIOSH-approved respirator to influence of drugs or alcohol, when tired, or when reduce your risk. distracted. Model g0443 (Mfg. since 11/09)
  • Page 9 FORCING MACHINERY.­Do­not­force­machine.­ Contact­ our­ Technical­ Support­ Department­ at­ It­ will­ do­ the­ job­ safer­ and­ better­ at­ the­ rate­ for­ (570)­546-9663. which­it­was­designed. Model g0443 (Mfg. since 11/09)

  • Page 10: Additional Safety For Dust Collectors

    To­ reduce­ this­ risk,­ make­ sure­ all­ dust­ lines­ are­ sure­to­regularly­clean­the­surrounding­area­where­ thoroughly­grounded­by­using­a­grounding­wire. the­machine­is­operated—excessive­dust­buildup­ on­ overhead­ lights,­ heaters,­ electrical­ panels,­ or­ other­heat­sources­will­increase­the­risk­of­fire. Model g0443 (Mfg. since 11/09)

  • Page 11: Section 2: Power Supply

    Nominal voltage ......220v/240v meets the requirements in the following section. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 amps Plug/Receptacle ......NEMa 6-15 Model g0443 (Mfg. since 11/09)

  • Page 12: Grounding & Plug Requirements

    Maximum Length (Shorter is better)..50 ft. with all local codes and ordinances. GROUNDED 6-15 RECEPTACLE Current Carrying Prongs 6-15 PLUG Grounding Prong figure 3. typical 6-15 plug and receptacle. -10- Model g0443 (Mfg. since 11/09)

  • Page 13: G0443 Conversion To 220V Operation

    Operation top of the switch, then remove the cords from Converting the Model g0443 from 110V to 220V the switch. operation consists of: 1) replacing the 110V remote magnetic switch with the 220V switch, 2)

  • Page 14: Section 3: Setup

    When you are completely satisfied with the condi- tion of your shipment, inventory the contents. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -12- Model g0443 (Mfg. since 11/09)

  • Page 15: Inventory

    " ........68 —Fender washers ⁄ " ....... 4 —hex nuts ⁄ "-18 ........24 —hex Bolts ⁄ "-16 x 1" ....... 6 figure 6. Model g0443 inventory. —hex nuts ⁄ "-16 ........14 -13- Model g0443 (Mfg. since 11/09)

  • Page 16: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 62¼" 87½" 28¾" Figure 7. Minimum working clearances. -14- Model G0443 (Mfg. Since 11/09)

  • Page 17: Wall Mounting

    4' ............1 • pencil ............1 Wall Stud Wall Stud Wall Stud • Measuring tape .......... 1 figure 8. g0443 wall mounting board layout. • lag Bolts ⁄ " x 5" (board/wall) ....1 • Flat washers ⁄...

  • Page 18: Materials Needed For Concrete/Masonry Wall

    Page 17. wall stud Centers figure 10. Board fastened to wall and ready for motor/blower housing assembly. -16- Model g0443 (Mfg. since 11/09)

  • Page 19: Assembly

    " flat washers—and only snug the bolts, rather than fully tighten them. Foam tape gasket here intake Cylinder figure 11. Foam tape stuck on intake cylinder. intake Barrel figure 13. example of securing blower on intake barrel. -17- Model g0443 (Mfg. since 11/09)
  • Page 20 Figure 15, to start the bolts easier. figure 17. Cyclone vacuum tube and hose attachment. figure 15. using tape on wrench in tight spot. -18- Model g0443 (Mfg. since 11/09)
  • Page 21 "-18 hex nuts. Figure 20. Mounting filters to the braces. 14. Apply the 3 x 15mm foam tape to the edges of the outlet port and the canister adapter, as shown in Figure 21. Figure 18. Outlet port and filter L-braces installed. Foam Tape Figure 21. Foam tape applied to the outlet port and canister adapter. Note: It may be necessary to reposition the can- ister L-braces down one bolt hole or shorten the length of the longer piece of flexible hose to acco- modate the bend in the hose. Outlet Gasket Here Figure 19. Model G0443 outlet port and filter L-braces installed. -19- Model G0443 (Mfg. Since 11/09)
  • Page 22 " flat washers, and (4) ⁄ " lock washers included in the box with the casters. figure 25. inserting collection drum vacuum ring. figure 23. Cut-away illustration of casters attached to the lower collection drum. -20- Model g0443 (Mfg. since 11/09)
  • Page 23 " hose clamps, as shown in figure 29. collection drum and hook the latch over the lid, as shown in figure 27, then clamp it in place. figure 29. Connecting the vacuum hose. figure 27. latch hooked over lid for clamping. -21- Model g0443 (Mfg. since 11/09)

  • Page 24: Power Connection

    (or the oFF button is pushed in) before connecting power. Clamp NOTICE The Model G0443 is prewired for 110v. if you plan to operate the machine at 220v, figure 30. plastic collection bag clamped in the motor must be rewired (see Page 12) place under filter.

  • Page 25: Test Run

    Make sure all tools and objects used during trol to make sure it is working properly. setup are cleared away from the machine. Connect the machine to the power source. -23- Model g0443 (Mfg. since 11/09)

  • Page 26: Section 4: Designing The System

    However, be aware that there is a fire or explosion hazard if plastic duct material is used the Model g0443 works great as a central sys- for dust collection without being grounded against tem for a small shop or a dedicated dust collector static electrical charge build-up.

  • Page 27: Metal Duct

    However, the cost of specifically Another disadvantage is the rough internal seams designed flexible duct can vary greatly. Grizzly and crimped ends that unavoidably increase static offers polyethylene hose, which is well suited for pressure loss.

  • Page 28: System Design

    Line Duct our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. don't worry, non-grizzly brand machines can be figure 36. efficient duct layout. substituted with grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.

  • Page 29: Step 4. Determine Required Cfm Of Each Machine

    5" 6" 7" 1203 Shaper Table Saw Planer 8" 1570 figure 40. CFM requirements labeled for each 9" 1990 machine. 10" 2456 figure 38. approximate required airflow for machines, based on dust port size. -27- Model g0443 (Mfg. since 11/09)

  • Page 30: Determining Main Line Duct Size

    Experiment with different combinations of blast gates open/closed to find the best results for your system. write your determined branch line sizes on your drawing, as shown in the following figure. -28- Model g0443 (Mfg. since 11/09)

  • Page 31: Multiple Dust Ports

    CFM require- ment for the machine. use the following tables to calculate the resistance of duct work. -29- Model g0443 (Mfg. since 11/09)
  • Page 32 6" 45˚ Y-Branch ........ 0.329 figure 47. CFM for static pressure loss of line 4" 45˚ Elbow ........0.225 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS connected to a dust collector & router. Max CFM Max SP Volts Inlet Impeller...

  • Page 33: Example Materials List

    1025 the airflow test probe is located 1.5x duct diameter upstream from the air inlet. test pipe length is a minimum of 10x duct diameter. figure 48. g0443 performance curve chart and data. -31- Model g0443 (Mfg. since 11/09)

  • Page 34: System Grounding

    External grounding all dust collec- Ground Wire tion lines. Internal Ground Wire Ground Screw Flex-Hose figure 50. Flex-hose grounded to machine. -32- Model g0443 (Mfg. since 11/09)

  • Page 35: Section 5: Operations

    SECTiON 5: OPERaTiONS Remote Control To reduce the risk of serious injury when using the remote control for the Model g0443 is ir this machine, read and (infrared) rather than rF (radio frequency) to understand this entire prevent accidental startups by other common rF manual before beginning items, such as garage door openers.

  • Page 36: Section 6: Accessories

    (1) 60˚ elbow. for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. H7508—Stand for G0443 Mounting your dust collector to a stand...
  • Page 37 2-stage filter system (5 micron outer and 1 micron inner). easily the best value in its class! g2752 g2753 g2754 figure 57. g0572 hanging air Cleaner. figure 55. dust collection attachments. -35- Model g0443 (Mfg. since 11/09)

  • Page 38: Section 7: Maintenance

    Removing/ Replacing filter on Page 37 for detailed instruc- tions on removing the canister filter. -36- Model g0443 (Mfg. since 11/09)

  • Page 39: Removing/Replacing Filter

    59, to hold it in place during the fol- lowing steps. hook remove these Black handle figure 61. Cross support fasteners. figure 59. Black handle cable secured in the handle hook. -37- Model g0443 (Mfg. since 11/09)
  • Page 40 (see figure 63). this will allow the canister base to align with the fastener holes around the brush base. figure 63. Filter brush base aligned with assembly fastener holes. -38- Model g0443 (Mfg. since 11/09)

  • Page 41: Section 8: Service

    4. replace the motor and impeller as a set if the dust collector. motor shaft and the impeller hub is damaged. 5. Motor fan cover is dented, causing the 5. replace motor fan cover. motor fan to hit the cover while spinning. -39- Model g0443 (Mfg. since 11/09)

  • Page 42: Operation (Continued)

    9. use a dust collection nozzle on a stand. inadequate. 10. the dust collector is too small for the 10. install a larger dust collector to power your dust dust collection system. collection system. -40- Model g0443 (Mfg. since 11/09)

  • Page 43: Section 9: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -41- Model g0443 (Mfg. since 11/09)

  • Page 44: 110V (Prewired) Wiring Diagram

    Neutral Ground L5-30 Plug (As Recommended) Motor 110V (Prewired) OL_NO 110V Circuit Board 13NO NHD C-09D 14NO ON/OFF NHD NTH-21 Switch 110V Magnetic Contactor Switch and Overload Relay READ ELECTRICAL SAFETY -42- Model g0443 (Mfg. since 11/09) ON PAGE 41!

  • Page 45: 220V (Rewired) Wiring Diagram

    220v (Rewired) Wiring Diagram Ground 6-15 Plug (As Recommended) 220V Motor (Rewired) OL_NO 220V Circuit Board 13NO NHD C-09D 14NO ON/OFF NHD NTH-11 Switch 220V Magnetic Contactor Switch and Overload Relay READ ELECTRICAL SAFETY -43- Model g0443 (Mfg. since 11/09) ON PAGE 41!

  • Page 46: Section 10: Parts

    SECTiON 10: PaRTS 4C-1 4C-4 4C-2 4C-3 28-1 4B-1 4B-4 4B-2 4B-3 31V2-1 31V2-2 31V2 31V2-3 43V2 31V2-4 31V2-3 31V2-5 33V2 50V2 51V2 -44- Model g0443 (Mfg. since 11/09)

  • Page 47: Main Parts List

    FOAM TAPE 3 X 6 X 300MM 31V2-4 P0440032V2-4 CANISTER FILTER 386MM V2.11.09 P0440092 COLLECTION DRUM VACUUM RING 31V2-5 P0440032V2-5 BAG CLAMP 445MM V2.11.09 P0440093 DRUM COLLECTION BAG 640 X 1000MM 33V2 P0440034V2 PLASTIC BAG 470 X 600MM V2.11.09 -45- Model g0443 (Mfg. since 11/09)

  • Page 48: Labels

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -46-...

  • Page 49: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 50 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 51: Warranty & Returns

    WaRRaNTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 52 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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