Horizon Fitness MC-80 Manual
  1. Manuals
  2. Brands
  3. Horizon Fitness Manuals
  4. Industrial Equipment
  5. MC-80
  6. Manual
Horizon Fitness MC-80 Manual

Horizon Fitness MC-80 Manual

Collator
Hide thumbs
Table of Contents

Advertisement

Quick Links

- This manual is designed to help you to install, operate and maintain Automatic Collator,
MC-80. Read, understand and keep this manual in a safe and convenient place.
- Do not operate MC-80 until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages result-
ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or trans-
lated to another language without the prior written consent of Horizon International Inc.
000928/MC80/02E/DV
COLLATOR
Important Information
MC-80
I
UM201006-02

Advertisement

Table of Contents
loading

Related Manuals for Horizon Fitness MC-80

Summary of Contents for Horizon Fitness MC-80

  • Page 1 MC-80. Read, understand and keep this manual in a safe and convenient place. - Do not operate MC-80 until you read and understand the instructions in this manual. - Horizon International Inc. shall not be liable for incidental consequential damages result- ing from : improper or inadequate maintenance by customer;...
  • Page 2 Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.

  • Page 3: Table Of Contents

    1-2-5 Remote Controller [2] ..................7 1-3 Accessories ......................8 2. Setting & Operation ..............11 2-1 Setting Up MC-80 ....................12 2-1-1 Loading Sheets On Bins ................12 2-1-2 Sucker Stopper and Valve Setting ..............13 2-1-3 Delivery Roller Unit Setting................14 2-1-4 Receiving Accessory Setting ................
  • Page 4 3-1-6 Filter on Air Pump ..................36 4. Installation Instructions ............37 4-1 Installation of Collator Module ................ 38 4-1-1 Installation Location ..................38 4-1-2 Installing MC-80 .................... 38 4-2 Installation of Kit CTK-80 (Option) ..............44 4-2-1 Parts ........................ 44 4-2-2 Installation Procedure ..................44 4-3 Installation of DDM-80 (Option) ..............

  • Page 5: Before You Begin

    1. Before You Begin 1. Before You Begin 1-1 Specifications ................... 2 1-2 Machine Descriptions ................3 1-3 Accessories ....................8...

  • Page 6: Specifications

    1. Before You Begin 1-1 Specifications Module Type MC-80a (Main Module) MC-80m (Extension Module) MC-80c (Right-side Delivery Module) Number of Bins 8, 16, 24, 32, 40 and 48 Sheet Size 148 x 210 mm to 318 x 470 mm (5.8" x 8.3" to 12.5" x 18.5") Bin Pile Height 50 mm (2") Stock Weight...

  • Page 7: Machine Descriptions

    1. Before You Begin 1-2 Machine Descriptions 1-2-1 Collator Module Stop Button Monitor Panel Used to shut down whole system in case Monitor panel is equipped with of emergency. two sets error monitor system. Transport Belt Section Transport belts carry fed sheet to delivery section.

  • Page 8: Sucker Bar Assembly

    Used to adjust the vacuum air power. A can not eliminate double sheet feeding. Sucker Rubber Two types of sucker rubbers are supplied with machine. Small Sucker Normal to Heavy Stock (Installed on MC-80) Large Sucker Very Heavy Stock (Packed in accessory box.)

  • Page 9: Monitor Panel

    Preset Counter (Only for caliper button is flashing, incorrect MC-80a and MC-80c) communication from tower to tower may occur. Turn off main power and check system switch MC-80 and system cable connection. Detector Sensitivity Monitor COLLATOR (Refer to Page 39 and 40.) Button Used to check detector sensi- tivity on all bins.

  • Page 10: Remote Controller [1]

    1. Before You Begin 1-2 Machine Descriptions 1-2-4 Remote Controller [1] Preset Counter Lamp When collating stops with preset counter, this lamp comes on. Module Lamp (1) When module(s) is (are) turned on, this lamp comes on. (2) When stop button is depressed, this lamp flashes. (3) When delivery sensor on 2nd, 3rd, 4th, 5th or 6th module continues to detect sheets, this lamp flashes.

  • Page 11: Remote Controller [2]

    1. Before You Begin 1-2 Machine Descriptions 1-2-5 Remote Controller [2] Feeding Error Lamp (1) Error lamp ! shows feeding errors in first set on receiving tray. (2) Error lamp " shows feeding error in second set from top on receiving tray. (3) Error lamp "...

  • Page 12: Accessories

    1. Before You Begin 1-3 Accessories Hose Clamp a-4 pcs, m-2 pcs, c-4 pcs Sheet Guide a-8 pcs, m-8 pcs, c-8 pcs Connecting Plate (Upper) m-1 pc Bulging Nose a-3 pcs, c-3 pcs Connecting Plate (Lower) m-1 pc Detector Cleaning Kit a-1 pc, c-1 pc Setting Plate a-3 pcs, m-3 pcs, c-3 pcs...
  • Page 13 1. Before You Begin 1-3 Accessories Grease a-1 pc, c-1 pc Sucker Rubber (Small) (a-8 pcs, m-8 pcs, c-8 pcs) Sucker Rubber (Large) (a-8 pcs, m-8 pcs, c-8 pcs)
  • Page 14 1. Before You Begin...

  • Page 15: Setting & Operation

    2. Setting & Operation 2. Setting & Operation 2-1 Setting Up MC-80 ..................12 2-2 Operation Procedure ................16 2-3 Right-side Delivery Function ..............19 2-4 Hand Marrying Operation (HMU-80 : Option) ........21 2-5 Feed Error Indication ................23 2-6 Programming Collating ................

  • Page 16: Setting Up Mc-80

    2. Setting & Operation 2-1 Setting Up MC-80 2-1-1 Loading Sheets On Bins NOTE (Before loading sheets) - Fan well sheets to be collated to minimize double sheets feeding. - Press firmly at folded edge when 4-page signature will be collated to minimize miss feed or jamming.

  • Page 17: Sucker Stopper And Valve Setting

    2. Setting & Operation 2-1 Setting Up MC-80 2-1-2 Sucker Stopper and Valve Setting Set sucker stoppers according to quality Sucker Stopper B and condition of sheets. A: Sucker Stopper A Turn all four sucker stopper A fully clockwise to set them at DOWN position when collating less than 130 gsm sheets.

  • Page 18: Delivery Roller Unit Setting

    2. Setting & Operation 2-1 Setting Up MC-80 2-1-3 Delivery Roller Unit Setting Lock Knobs CAUTION - Be sure to turn main power off when- ever weight rollers and/or bulging nose position are adjusted. Bulging Nose Set bulging nose and weight roller...

  • Page 19: Receiving Accessory Setting

    2. Setting & Operation 2-1 Setting Up MC-80 Use delivery air. - Use delivery air when collating thin stock or when statistic causes difficulty in transporting and jogging sheets. - Turn switch up to start delivery air and adjust air pressure with delivery air knob.

  • Page 20: Operation Procedure

    2. Setting & Operation 2-2 Operation Procedure Turn on power switch on each module. Power Switch Turn on module. Module ON/OFF Button - Turn on module with module ON/OFF button on each module. 1 2 3 Select detector mode with detector switch on monitor panel.
  • Page 21 2. Setting & Operation 2-2 Operation Procedure Check collated sheets. - When number of pages are not correct, or lamp in memory button is still on, read- just stoppers and depress memory button again. Select overlap. - Select required overlap with overlap Overlap Button button on remote controller.
  • Page 22 2. Setting & Operation 2-2 Operation Procedure Depress start button on remote controller Start/Bin Up Button to start collating. - Collating stops when feed error happens or one of bins becomes empty. Stop collating. Stop/Bin Down Button - Depress Stop/Bin-Down Button on re- mote controller to stop collating.

  • Page 23: Right-Side Delivery Function

    2. Setting & Operation 2-3 Right-side Delivery Function MC-80c or MC-80a with CTK-80 NOTE - Right-side delivery function is provided only on MC-80c and MC-80a with C Tower Kit (CTK-80). - Right-side delivery function can work only on a right end module of system. Set up receiving tray.
  • Page 24 2. Setting & Operation 2-3 Right-side Delivery Function Lower bins and load sheets on each bins. Bin No. Page No. - Lower bins with stop/bin down button. - Load front page of sets or smaller page number sheets from bottom (No. 8 Bin). Collated sets will flip over during trans- portation.

  • Page 25: Hand Marrying Operation (Hmu-80 : Option)

    80a with CTK-80. Hand Marrying Unit (HMU-80) - Attach hand marrying unit on to conveyor shaft. - Connect cable from hand marrying unit to receptacle of MC-80. Selector Switch Cable Upper Select hand marrying mode. - Select hand marrying mode with selector switch on hand marrying unit.
  • Page 26 Side Resister - Place hand married set against front and side resisters. - As soon as sensor on table detects sheet(s), MC-80 will start cycle of collat- ing. NOTE Table - Maximum thickness of hand married sheets should be less than 3.5 mm (0.14").

  • Page 27: Feed Error Indication

    2. Setting & Operation 2-5 Feed Error Indication When feed error (misfeed, double sheet feed or sheet jamming) occurs, collation stops after current collating set are delivered to acces- (Remote Controller) sary. Depending on speed of collation or overlap selection error monitor indicates in 3nd Module several ways.
  • Page 28 2. Setting & Operation 2-5 Feed Error Indication Feed Error Indication Remote Controller Monitor Panel Description Check and correct top set staying on re- ceiving tray or stitching unit. 1 2 3 1 2 3 Check and correct second set from top staying on receiving tray or stitching unit.

  • Page 29: Programming Collating

    2. Setting & Operation 2-6 Programming Collating Programming collating can be set with two buttons on remote controller. By these two buttons, three programming collating modes are selected. 2-6-1 Double Cycle Collation Double cycle collation program allows you to divide bins available into two setups.
  • Page 30 2. Setting & Operation 2-6 Programming Collating Turn module on. - Turn on a-module with module ON/OFF Button on panel. Module ON/OFF Button NOTE - Other module should be off. Memorizing Sheet Caliper Button Memorize sheet caliper. - Depress memorizing sheet caliper button on monitor panel to check and memorize sheet caliper on all used bins.

  • Page 31: Dual Cover Feeding

    2. Setting & Operation 2-6 Programming Collating 2-6-2 Dual Cover Feeding Dual cover feeding permits two top bins to (Example) accommodate cover stock. Program will start Cover Alternate feeding cover stock from lower bin without Cover interruption as soon as cover stock in upper bin runs out and vice versa.

  • Page 32: Mixed Modes Of Collation

    2. Setting & Operation 2-6 Programming Collating Select dual cover feeding mode. Lamp - Depress dual cover feeding selector on remote controller. Left dual cover feed- Selector ing lamp will be on and this shows upper cover sheet bins are ready for feeding. - In case you want to start feeding lower cover sheet bin first, depress dual cover feeding selector one more time.

  • Page 33: Tab Insertion Mode & Preset Stop Mode

    2. Setting & Operation 2-7 Tab Insertion Mode & Preset Stop Mode Two types of preset function can be per- Tab Sheets formed by use of preset counter. Inside Sheets 1 2-7-1 Tab Insertion Mode Inside Sheets 2 One or two tab sheet(s) can be inserted accord- Inside Sheets 3 ing to predetermined number on preset counter.

  • Page 34: Preset Stop Mode

    2. Setting & Operation 2-7 Tab Insertion Mode & Preset Stop Mode Input number on preset counter. Preset Counter - Input required numbers in preset counter with input buttons, and depress reset button to set number. Start collating. - To start collating, follow operation proce- dure in pages 16 to 18.

  • Page 35: For Efficient Operation

    2. Setting & Operation 2-8 For Efficient Operation 2-8-1 Detector Sensitivity Setting Detector Sensitivity Detector sensitivity on each bin can be set in Monitor Button 5 levels according to sheet thickness or print quality. Bin ON/OFF Depress detector sensitivity monitor Button button on monitor panel.
  • Page 36 2. Setting & Operation...

  • Page 37: Maintenance

    3. Maintenance 3. Maintenance 3-1 Cleaning ....................34...

  • Page 38: Cleaning

    Air Blower Knob How to use detector cleaning kit. Detector Cleaning Kit Put hose of detector cleaning kit (refer to page 42) on joint pipe of MC-80 module. Turn on pump with start/bin up button on remote controller. Start/Bin-Up Button Set air blower knob at maximum posi- tion.

  • Page 39: Delivery Sensor Cleaning

    Nip Roller of sheets, clean nip roller and transport belts with alcohol soaked cloth. - Nip roller can be accessed from feeding (bin) side of MC-80. Clean the belts inside here. - To access transport belts, open transport belt unit .

  • Page 40: Replacement Of Fuses

    3. Maintenance 3-1 Cleaning 3-1-4 Replacement of Fuses WARNING - Be sure to unplug power cord when- ever fuses are replaced. Electric Copntrol - Fuses are housed in electric control box. - Remove screw behind control box cover and screws at front lower position. The cover will be opened toward yourself.

  • Page 41: Installation Instructions

    4. Installation Instructions 4. Installation Instructions 4-1 Installation of Collator Module .............. 38 4-2 Installation of Kit CTK-80 (Option) ............44 4-3 Installation of DDM-80 (Option) ............49 4-4 Installation of DDA-80 (Option) ............51...

  • Page 42: Installation Of Collator Module

    - Select a place free from extremely high temperature and humidity. Connecting Plate A 5 mm 3 mm 4-1-2 Installing MC-80 Combine each module. - Combine each module with connecting plates (A-Upper and B-Lower). - Place three setting plates under each...
  • Page 43 4. Installation Instructions 4-1 Installation of Collator Module (In case EAP-80 is installed) 1. Install hoses of EAP-80 as shown in the drawing below. 2. Plug up a pipe on m-module with supplied cap. 3. Connect power cable on pump to MC-80m modules.
  • Page 44 4. Installation Instructions 4-1 Installation of Collator Module Set system switches. - Open operation panel. - Set system switch on QPM-106 on each module according to number of module installed. System Switches P.C.B. 1 tower SW1: 1 SW2: 1 2 towers SW1: 2 SW1: 2 SW2: 1...
  • Page 45 4. Installation Instructions 4-1 Installation of Collator Module Set function switches. - Open operation panel to access function switches on P.C.B. (QPM-106). P.C.B. Long Down Down Short 2 bins Twice c-tower Normal ST-20 Down Norm Down Once a-,m-tower High 1 bin Blowing Tower Tray...
  • Page 46 4. Installation Instructions 4-1 Installation of Collator Module 6. Connect MC-80m (MC-80c) and pump power cord. Wire Connection WARNING Terminal Board R S T G R S T G - Be sure to turn off main power or breakers switch of factory or plant before plugging or unplugging power cord.
  • Page 47 4. Installation Instructions 4-1 Installation of Collator Module (In case more than four modules are in- stalled.) One power source can work with up to three modules. When more than four modules are installed, plug main power cord as in drawing below.

  • Page 48: Installation Of Kit Ctk-80 (Option)

    4. Installation Instructions 4-2 Installation of Kit CTK-80 (Option) 4-2-1 Parts 1. Rear Delivery Guide Unit 1 set 2. Drive Unit 1 set 3. Solenoid Unit 1 set 4. Signal Cable 1 pc 5. Bulging Nose 1 pc Upper Sheet Guide Unit 4-2-2 Installation Procedure Remove front and rear cover before start assembling C Tower Kit.
  • Page 49 4. Installation Instructions 4-2 Installation of Kit CTK-80 (Option) Remove idle shaft and pulley. Idle Pulley & Shaft Slide belt guide. - To provide space for assembling, slide belt guide to operator side. 01MC80B69 Belt Guide Idle Pulley Install drive unit. - Remove idle pulley on drive unit.
  • Page 50 4. Installation Instructions 4-2 Installation of Kit CTK-80 (Option) Install idle pulley - Install idle pulley to original position on Belt Guide drive unit. - Two belts must be installed as shown in the right drawing. - Tension belts by pulling idle pulley and fix it.
  • Page 51 4. Installation Instructions 4-2 Installation of Kit CTK-80 (Option) (2) Solenoid Unit Solenoid Unit Install solenoid unit. - Install solenoid unit at operation side of module. - Put two screws to hold solenoid unit. Solenoid unit required positioning adjust- Snap Ring ment, do not tighten screws at this step.
  • Page 52 4. Installation Instructions 4-2 Installation of Kit CTK-80 (Option) (3) Signal Cable Fix signal cable on frame. - Remove hole cover on frame. Hole Cover CON-14 - Insert signal cable into hale and fix it with cable clamp. - Connect cable to CON14 (Pin No.4, 5 and 6) on P.C.B.

  • Page 53: Installation Of Ddm-80 (Option)

    4. Installation Instructions 4-3 Installation of DDM-80 (Option) 4-3-1 Parts 1. Delivery Unit 1 set 2. Belt 1 pc 4-3-2 Installation Procedure Remove front and rear cover before start assembling DDM-80. DDM-80 Install DDM-80 - Install DDM-80 at front delivery parts of MC-80a or MC-80c, and fix it with four screws.
  • Page 54 4. Installation Instructions 4-3 Installation of DDM-80 (Option) Connect sensor cable. - Connect sensor cable with cable already Sensor and Cable installed at drive side of MC-80c or MC- 80a. Sensor Cable Cable on MC-80 Place all removed covers at original position.

  • Page 55: Installation Of Dda-80 (Option)

    4. Installation Instructions 4-4 Installation of DDA-80 (Option) 4-4-1 Parts 1. Delivery Unit 1 set 2. Speed Control Pulley 1 set 3. Idle Pulley (Long & Short) 1 pc each 4. Tension Pulley 1 pc 6. Knob 1 pc 5. Support Pulley (1 pc) and Spacers (2 pcs) 01MC80B45 7.

  • Page 56: Installation Procedure

    4. Installation Instructions 4-4 Installation of DDA-80 (Option) 4-4-2 Installation Procedure Remove front and rear cover before start assembling DDA-80. Tension Pulley Speed Control Pulley Support Pulley Install DDA-80 - Install DDA-80 at front delivery parts of Spacers MC-80c, and fix it with four screws. Idle Pulley (long) Install two idle pulleys.
  • Page 57 - Connect sensor cable with cable already installed at drive side of MC-80c. Sensor Cable Install all removed covers on original position of MC-80c. Cable on MC-80 Plug air hose. - Plug delivery air hose to nipple on MC- 80c.
  • Page 58 4. Installation Instructions...

Table of Contents