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Operator's Manual
PCB Searator
MAESTRO 6

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Table of Contents
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Summary of Contents for CAB MAESTRO 6

  • Page 1 Operator's Manual PCB Searator MAESTRO 6...
  • Page 2 Edition: 12/2018 Part No.: 9003354 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
  • Page 3: Table Of Contents

    Table of Contens Introduction ............................4 Instructions ............................... 4 Intended Use ............................4 Safety Instructions ............................ 4 Safety Marking ............................5 Environment ............................. 5 Technical Data ............................6 Contents of Delivery ..........................7 Control Panel ............................8 Installation .............................. 9 Electrical Links ............................
  • Page 4: Introduction

    Introduction Instructions Important information and instructions in this documentation are designated as follows: Danger! Draws your attention to an exceptionally grave, impending danger to your health or life. Warning! Indicates a hazardous situation that could lead to injuries or material damage. Attention! Draws attention to possible dangers, material damage or loss of quality.
  • Page 5: Safety Marking

    Introduction • Unauthorized interference with electronic modules or their software can cause malfunctions. Other unauthorized work on or modifications to the device can also endanger operational safety. • Always have service work done in a qualified workshop, where the personnel have the technical knowledge and •...
  • Page 6: Technical Data

    Technical Data MAESTRO 6/X03 MAESTRO 6/X01 Technical data 6/603 6/903 6/1203 6/1503 Technical data 6/601 6/601.70 6/901 Type of Component side 3 circular blades adj. one by one Type of Component side 1 circular blade separation Solder side linear blade...
  • Page 7: Contents Of Delivery

    Contents of Delivery Fig.1 Contents of Delivery Maestro 6 Power Cable Dial Gauge Assembly Food Switch Hexagonal Wrench DIN911 2,5mm Hexagonal Wrench DIN911 4mm Hexagonal Wrench DIN911 5mm Documentation...
  • Page 8: Control Panel

    Control Panel 11 12 15 16 17 18 19 20 21 Fig.2 Control Panel Emergency Switch Press it in a hazardous situation! home Is blinking in case of device is outside home position. home - To run the device in home position after switching on Taste - Quit errors in operation LED forward and...
  • Page 9: Installation

    Installation Electrical Links Attention! The device and printing materials will be damaged by moisture and wetness.  Set up the device only in dry locations protected from splash water. Notice! Clean the blade with a soft cloth before you start the machine at first time! Fig.3 Connections ...
  • Page 10: Switch On

    Startup Notice! The device offers the possibility to separate the circuit board benefits in several steps and thus gently. The cutting is more gentle for the PCB's with a higher number of cuts. Switch on 1. Switch on the device by power switch (1). LED home is blinking Notice! Are all connections ready and the device is swiched on and not in function check the emergency swith! Fig.4...
  • Page 11: Adjustment The Distance Between Circular And Linear Blade

    Startup Adjustment the distance between Circular and Linear Blade Fig. 3 Adjustment the blade distance The following settings apply to all three circular blades and must be done individually. 1. Loosen the clamping lever (4) by turning it counterclockwise until the adjusting knob (1) can be turned. 2.
  • Page 12: Recommendation For Cutting Circular Blade 60

    Startup Recommendation for cutting Circular Blade 60 depend of notch thickness and cut mode Notice! The cutting is more gentle for the PCB's with a higher number of cuts. The deepness of the last cut must be so that the PCB's are easily to separate.
  • Page 13: Adjustment The Cut Length

    Startup Adjustment the Cut Length Notice! The adjusted cut length must be orientated on the separated PCB. Then, the display "mileage" for the cut length shown a realistic value. Cut direction Cut length Fig. 6 Limit cutting length 1. Press P1 (1) until the blade carriage has moved to position P1. 2.
  • Page 14: Setting The Speed Of Cut

    Startup Setting the speed of cut Fig. 8 Setting the speed It is possible to set the speed level in 5 steps. The speed level is displayed in the speed (1) display. ≙ Step Speed of the blades ≙ 100 mm/sec ≙...
  • Page 15: Select The Cut Mode

    Startup 5.10 Select the cut mode Fig. 9 Cut mode Mode - Press the foot switch and the carriage only moves in one direction between P1 and P2. - Press the foot switch again and the carriage moves in the other direction between P1 and P2. There are only two cutting depths adjustable, as in both directions of the carriage movement can be cut.
  • Page 16: Operation

    Operation Switch on the device by power switch (1). LED home is blinking.. Fig. 10 Power Switch 1. Press button home. 2. Device will run to the home position LED home is permanently on. 3. Press the foot-switch and hold it. - Device will run to the start position (defined by P1) or from the start position short out and back into the start position.
  • Page 17: Types Of Circular Blades

    Types of Circular Blades Circular Blade Ø60 Fig. 12 Version with 3x circular blade 60 The version with circular blade60 is available in an arrangement of a row with tree blades. So it's possible to adjust a different cutting depth per blade and to cut aluminum PCB's. Fig.
  • Page 18: Circular Blade Ø185

    Types of Circular Blades Circular Blade Ø185 Fig. 16 Version with circular blade 185 The version with circular blade 185 is intended to cut FR4 PCB's with component height until 63mm. Fig. 17 Free space - possible height of components for circular blade 185...
  • Page 19: Replacement Of The Blades

    Replacement of the Blades In case of wasting, damage or material cahange it's necessary to change the upper blade. Risk of hand injury!  Wear protective gloves while changing the blade. Danger! Risk of cutting damage by rotating blade! Disconnect device before you start service work! Circular Blade Ø60 Fig.
  • Page 20: Removal And Installation Of Linear Blades

    Aligning the linear blade 1. Remove the dial gauge (3) from the accessory pack of the MAESTRO 6 and fit it to the angle arm (4). 2. Srew angle arm (4) with built-on dial gauge (3) to the side of the blade carriage.
  • Page 21: Change Of Blade Type

    Alignment of the blade carriage 4. Remove the dial gauge (3) from the accessory pack of the MAESTRO 6 and fit it to the straight arm. 5. Now screw arm with built-on dial gauge (3) to the side of the carriage profile.
  • Page 22: Eu Declaration Of Conformity

    Description: PCB Separator Device: MAESTRO 6 Applied EU-Directives and Standards: Directive 2006/42/EC on machinery • EN ISO 12100:2010 •...

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