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Related Manuals for CAB MAESTRO 4S
Summary of Contents for CAB MAESTRO 4S
- Page 1 Operator's Manual PCB Separator MAESTRO 4S...
- Page 2 Edition: 10/2017 Part No.: 9009613 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
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Page 3: Table Of Contents
Table of Contents Introduction ............................4 Instructions ............................... 4 Intended Use ............................4 Safety Instructions ............................ 4 Safety Marking ............................5 Environment ............................. 5 Technical Data ............................6 Contents of Delivery ..........................7 Control Panel ............................7 Installation .............................. 8 Electrical Links ............................ -
Page 4: Introduction
Introduction Instructions Important information and instructions in this documentation are designated as follows: Danger! Draws your attention to an exceptionally grave, impending danger to your health or life. Warning! Indicates a hazardous situation that could lead to injuries or material damage. Attention! Draws attention to possible dangers, material damage or loss of quality. -
Page 5: Safety Marking
Introduction • Work going beyond this may only be performed by trained personnel or service technicians. • Unauthorized interference with electronic modules or their software can cause malfunctions. Other unauthorized work on or modifications to the device can also endanger operational safety. •... -
Page 6: Technical Data
Technical Data Technical data 4S/450 4S/600 Separation type Component side: circular blade Soldering side: linear blade Operation motorized and optimized Separation speedt 300/500 mm/sec. switchable Material FR4, Aluminium Height of components Component side/Soldering side up to 34 mm Cutting length , continuous F up to 450 mm up to 600 mm Length D... -
Page 7: Contents Of Delivery
Contents of Delivery Maestro 4S/300 (600) Power Cable Dial Gauge Assembly Food Switch Hexagonal Wrench DIN911 2mm Hexagonal Wrench DIN911 5mm Documentation Fig.2 Contents of Delivery Control Panel Gelb Pantone 123C, Grün RAL 6018, Blau Pantone 7461, Grau Pantone 422C, Beschriftung, Fenster- und LED-Umrandung Schwarz, Fenster- und LED-Fond Filtergrau. 29.10.2013 Lortz Fig.3... -
Page 8: Installation
Installation Electrical Links Attention! The device and printing materials will be damaged by moisture and wetness. Set up the device only in dry locations protected from splash water. Notice! Clean the blade with a soft cloth before you start the machine at first time! Fig.4 Connections ... -
Page 9: Switch On And Programming
Switch on and Programming Notice! You can separate PCB panel with multiple cuts very softly. It means, more cuts are gentle for material and elements on the PCB board. Switch on and synchronize the blade 1. Switch on the device by power switch (1). LED not ready is blinking. Notice! Are all connections ready and the device is swiched on and not in function check the emergency swith! Fig.6... -
Page 10: Recommendation For Cutting - Depend Of Notch Thickness And Number Of Cuts
Switch on and Programming Recommendation for cutting - depend of notch thickness and number of cuts Notice! The cutting is more gentle for the PCB's with a higher number of cuts. The deepness of the last cut must be so that the PCB's are easily to separate. -
Page 11: Changing The Program
Switch on and Programming Changing the Program Switch between program 1 - 9 Press button program and hold it over 3 seconds. The display of the selected program is blinking. Select the program by pressing the program button. ... -
Page 12: Operation
Operation If the device switched of an d on it' will start in the last program before switched off. Switch on the device by the power-switch (1). LED not ready blinking. Fig.8 Power Switch 1. Press button home. 2. Press the foot-switch and hold it. - Device will run to the start position or from the start position short out and back into the start position.. -
Page 13: Maintenance
Maintenance Changing the Upper Blade In case of wasting, damage or material cahange it's necessary to change the upper blade. Risk of hand injury! Wear protective gloves while changing the blade. Danger! Risk of cutting damage by rotating blade! Disconnect device before you start service work! 1. -
Page 14: Adjustment Of The Upper Blade Stopper
Maintenance Adjustment of the Upper Blade Stopper Notice! The lower stop of the upper blade adjustment is already adjusted by delivery. After a long operation time, while working at strongly varying temperatures or else after replacing a blade, it is recommended to re-adjust the lower stop. Fig.11 Adjustment of the upper blade stopper 1. -
Page 15: Upper Guide Adjustment
Maintenance Upper Guide Adjustment Fig.12 Upper guide adjustment 1. Using a pre-scored PCB, check the clearance „A“ between the upper guides (1,3) and the lower blade (4). The clearance should be set so that the edge of the upper guide is located correctly into the pre-scored groove of the PCB. -
Page 16: Changing The Linear Blade
Maintenance Changing the Linear Blade Warning! Risk of cutting injury in handling of the linear blade. Risk of hand injury! Wear protective gloves while changing the blade. Fig.14 Changing the linear blade Fig.15 Changing the linear blade (Front view - inclined) (Bottom view - inclined) 1. -
Page 17: Adjusting The Linear Blade
Maintenance Adjusting the Linear Blade Warning! Risk of cutting injury in handling of the linear blade. To ensure a constant cutting quality and to prevent damaging of the blades must adjust the linear blade so that the distance between upper blade and linear blade is constant of the full cutting length. Fig.16 Setting of the linear blade Fig.17... -
Page 18: Check The Blade Alignment
Cutting of aluminium PCB‘s with roller blade FR4 Attention! The using of a roller blade FR4 (cab part No.: 8930509.001) for cutting aluminium PCB‘s reduced the durability of the blade by higher abrasion. For using a roller blade FR4 for cutting aluminium PCB‘s it‘s necessary to make a couple of modification: •... -
Page 19: Errors
Maintenance Remove the existing roller blade Shift the added fitted washer (cab part No.: 5903026.001) on the axle. Attach the roller blade FR4 (cab part No.: 8930509.001) like the descripion of the Operator‘s Manual.. Check the offset. -
Page 20: Eu Declaration Of Conformity
Description: PCB Separator Device: MAESTRO 4S Applied EU-Directives and Standards: Directive 2006/42/EC on machinery • EN ISO 12100:2010 •...