Snapper ZM5201M, ZM5201M, ZM6101M Safety Instructions & Operator's Manual
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Snapper ZM5201M, ZM5201M, ZM6101M Safety Instructions & Operator's Manual

Snapper ZM5201M, ZM5201M, ZM6101M Safety Instructions & Operator's Manual

Mid mount z-rider zero turning hydro drive series 1
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DRIVE SYSTEM TYPE
MOWER ORIENTATION
Z – Zero Turning – Hydro Drive
M – Mid Mount Mower
Z – Zero Turning – Hydro Drive
M – Mid Mount Mower
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in
accordance with the operating instructions and common sense!
COPYRIGHT © 2000
SNAPPER INC.
ALL RIGHTS RESERVED
Safety Instructions & Operator's Manual for
MODEL NUMBER EXPLANATION
Z
M
25 – Engine Horse Power
52 – Mower Cutting Width
61 – Mower Cutting Width
MID MOUNT Z-RIDER
ZERO TURNING

HYDRO DRIVE

25
01
KH
POWER UNIT
01 – Series Designation
MOWER UNIT
01 – Series Designation
SERIES 1
POWER UNIT MODELS
ZM2501KH
MOWER UNIT MODELS
ZM5201M
ZM6101M
ENGINE TYPE
SERIES DESIGNATION
ENGINE HP
KH – Kohler Engine
M – Mower Deck
MANUAL No. 7-3703 (I.R. 5/15/00)

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Summary of Contents for Snapper ZM5201M, ZM5201M, ZM6101M

  • Page 1: Hydro Drive

    Z – Zero Turning – Hydro Drive M – Mid Mount Mower Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 - 4. Remember that all power equipment can be dangerous if used improperly.

  • Page 2: Important Safety Instructions

    If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
  • Page 3 7. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by SNAPPER. 8. Keep people and pets out of mowing area. Immediately, STOP blades, STOP engine, and STOP machine if anyone enters the area.
  • Page 4 15. Have machine serviced SNAPPER dealer at least once a year and have the dealer install any new safety devices. Never allow untrained personnel to service machine. 16. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

  • Page 5: Table Of Contents

    These structures, when installed and used properly can offer additional security to the operator against serious injury in the event of a tip over accident. Operator Protective Structures may be required by local ordinances. Discuss your mowing application and ordinances with your local Snapper Dealer. TABLE OF CONTENTS...

  • Page 6: Section 1 - Familiarization

    OPERATOR’S SEAT FIGURE 1.1 1.2 NOMENCLATURE The nomenclature information above, Figure 1.1, shows the essential parts of the SNAPPER MID MOUNT Z- Its purpose, aside RIDER. It is recommended that all operator’s of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating.

  • Page 7: Section 2 - Safety Messages And Symbols

    Section 2 – SAFETY MESSAGES AND SYMBOLS CHOKE “ON” CHOKE CHOKE “OFF” ENGINE CONTROLS RABBIT “FAST” ENGINE SPEED TURTLE “SLOW”...

  • Page 8: Section 2 – Safety Messages And Symbols

    Section 2 – SAFETY MESSAGES AND SYMBOLS BLADES DISENGAGED “OFF” BLADES ENGAGED “ON” “START” “RUN” BLADE SWITCH KEY SWITCH “STOP” “ON” LIGHT SWITCH HOUR METER “OFF” MOTION CONTROL MULTI-DIRECTIONAL DANGER! ROTATING BLADES KEEP CHILDREN AND OTHERS OUT OF MOWING AREA DANGER! ROTATING BLADES...

  • Page 9: Section 3 - Operating Instructions

    Section 3 - OPERATING INSTRUCTIONS 2.1 PRE-START CHECK LIST Make the following checks and perform the service required before each start-up. 2.1.1. Check tires and add or release air as needed to bring pressure to 12 psi in drive tires. Pressure in front deck caster wheels should be 25 psi.

  • Page 10: Starting & Stopping Engine

    Section 3 - OPERATING INSTRUCTIONS 2.2 STARTING & STOPPING – ENGINE, BLADES, PARKING BRAKE This machine is equipped with dual hydrostatic wheel drive transmissions. Each transmission is controlled by a single motion control lever or joystick. This single control lever (joystick) controls the direction of motion, Forward and Reverse, and the speed of motion.

  • Page 11: Parking Brake

    Section 3 - OPERATING INSTRUCTIONS 2.2.5. PARKING BRAKE 1. Engage parking brake by pulling the parking brake lever back to the engaged position. NOTE: Motion control lever must be in the Neutral position to engage brake. See Figure. 2.6. NOTE: Engaging the parking brake locks the motion control lever (joystick) in the neutral position.

  • Page 12: Adjusting Cutting Height

    Section 3 - OPERATING INSTRUCTIONS 2.3 CUTTING HEIGHT ADJUSTMENT 1. Adjust cutting height as desired to any position, using deck lift lever. See Figure 2.8. NOTE: The engine does not have to be running to adjust cutting height. FIGURE 2.8 2.4 OPERATION- MOTION CONTROLS 2.4.1.

  • Page 13: Section 4 - Maintenance Instructions

    Section 4 - MAINTENANCE 3.1 INTRODUCTION To retain the quality of the SNAPPER mower, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular SNAPPER mower, always mention the model and serial number.

  • Page 14: Check Mower Drive Belt

    Section 4 - MAINTENANCE 3.2.3. CHECK MOWER DRIVE BELT 1. Foot Rest Removal a. Lower deck to lowest setting. b. Remove foot rest. See Figure 3.3. c. Removal of foot rest will allow access to deck belt. FIGURE 3.3 2. Check Belt Tension The idler and spring provide proper belt tension and require no adjustment.

  • Page 15: Front Wheel Bearings Lubrication

    Make sure funnels, pouring spouts and oil can are completely clean. Reinstall reservoir cap. See Figure 3.6. IMPORTANT: DO NOT remove or service the transaxle fluid filters. This service should be made periodically by an authorized SNAPPER dealer. See the service schedule recommended change interval. OIL FILL...

  • Page 16: Fuel Filter Replacement

    Section 4 - MAINTENANCE 3.5 ANNUALLY (END OF EACH SEASON) (Continued from previous Page) 3.5.2. FUEL FILTER Service fuel filter as instructed below. Turn key to “OFF” position. Engine MUST be stopped and MUST be cold before removing filter. Clamp fuel line to prevent fuel spillage or perform filter change when fuel tank and fuel line are empty.

  • Page 17: Power Transfer Shaft Removal

    Section 4 - MAINTENANCE 3.6 DECK REMOVAL (Continued from previous page) 4. Remove shoulder bolts, washers and nuts from rear lift arm. See Figure 3.10. SHOULDER BOLT, WASHER & FIGURE 3.10 5. Disconnect pull bar from front axle by removing clevis pins and cotter pins.

  • Page 18: Section 5 - Adjustments And Repair

    However, if there is difficulty in making these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer. 4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) SIDE to SIDE and FRONT to REAR...

  • Page 19: Mower Deck Adjustment (Levelness)

    Section 5 - ADJUSTMENTS & REPAIR 4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) (Continued) 6. Loosen the nuts and bolts that secure both front and rear deck support brackets on the high side of deck. Located above each support bracket, on the top part of the power unit frame, are three shim plates.

  • Page 20: Parking Brake Adjustment

    18 to 22 pounds of force to set the brake. If this adjustment does not result in proper braking action contact your authorized SNAPPER dealer for corrective action. See Figure 4.3. WARNING Do not operate this machine if the brakes are not...

  • Page 21: Mower Drive Belt Removal & Replacement

    Section 5 - ADJUSTMENTS & REPAIR 4.5.2. BLADE SHARPENING 1. Remove blade. See Figure 4.5. BEVELED WASHER FIGURE 4.5 2. Inspect condition of blade. See Figure 4.4. 3. If blade is in good condition, sharpen at 22 to 28 degrees. DO NOT sharpen beyond original cutting edge.

  • Page 22: Battery Removal

    Section 5 - ADJUSTMENTS & REPAIR WARNING Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal which could cause sparks. Cables must be connected to battery terminals in the proper position. RED (Positive) cable must go to the ( + ) terminal.

  • Page 23: Battery Testing

    Section 5 - ADJUSTMENTS & REPAIR State of Charge 100% Charged w/ Sulfate Stop 100% Charged 75% Charged 50% Charged 25% Charged 0% Charged 4.7.4. BATTERY TESTING There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed.

  • Page 24: Troubleshooting

    CORRECTIVE ACTION 1. Service battery. 2. Replace fuse. 3. Clean and check connections for good contact. 4. Contact authorized SNAPPER dealer. 1. Move blade engagement switch to “OFF”. 2. Set park brake. 3. Fill fuel tank with fresh fuel. 4. Move choke control to “CHOKE” position.

  • Page 25: Troubleshooting

    5. Replace traction drive belt. 1. Move blade switch to the “ON” position. 2. Replace clutch belt. 3. Replace mower belt. 4. Contact authorized SNAPPER dealer. 5. Contact authorized SNAPPER dealer. 6. Connect power transfer shaft or repair damage. 1. Bring to proper pressure.

  • Page 26: Service Schedule

    ITEM SERVICE PERFORMED Engine Oil Check Oil Level Initial Oil Change Periodic Oil Change Clean Sponge Element Air Pre-Cleaner Clean or Replace Air Cleaner Replace Spark Plug Replace Fuel Filter Clean Shroud & Fins Engine Cooling System Battery Check Electrolyte Charge Battery Testing Battery Check Pressures...

  • Page 27: Warranty

    For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

  • Page 28: Primary Maintenance

    PRIMARY MAINTENANCE...
  • Page 29 PRIMARY MAINTENANCE...
  • Page 30 PRIMARY MAINTENANCE...

  • Page 31: Primary Maintenance

    PRIMARY MAINTENANCE...
  • Page 32 NOTES...
  • Page 33 NOTES...
  • Page 34 NOTES...

  • Page 35: Important

    Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA.

This manual is also suitable for:

Zm2501khZmt2500kh, zm5201m, zm6101m

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