Hyundai DHY8500SELR User Manual
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Hyundai DHY8500SELR User Manual

Diesel generator
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Licensed by Hyundai Corporation, Korea

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Summary of Contents for Hyundai DHY8500SELR

  • Page 1 Licensed by Hyundai Corporation, Korea...
  • Page 2 ACKNOWLEDGEMENT THANK YOU for purchasing this Hyundai Diesel Generator. To get the most out of your purchase, please read the manual before using the Generator, in order to familiarise yourself with this product and after reading, please keep this manual for future reference. Failure to follow the proper protocols listed in the manual may cause personal injury to the operator or damage to equipment.

  • Page 3: Table Of Contents

    CONTENTS SAFETY PREPARATION OPERATION STARTING PROCEDURE SHUTDOWN PROCEDURE USING THE GENERATOR EMERGENCY SHUTDOWN MAINTENANCE AIR FILTER BATTERY STORAGE TRANSPORTATION TROUBLESHOOTING SPECIFICATION DECLARATIONS OF CONFORMITY RECYCLING CONTACT WARRANTY...

  • Page 4: Safety

    SAFETY GENERAL SAFETY NOTES The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user. Please note the following safety points.
  • Page 5 CARBON MONOXIDE (where applicable). Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
  • Page 6 CAUTION 3.17 ALL FUELS ARE FLAMMABLE 3.18 Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding or welding. 3.19 Pay attention when handling fuel. Petrol is flammable and the vapors are highly explosive. 3.20 Never remove the fuel cap or add fuel with the engine running.
  • Page 7 3.31 FUELING/DE-FUELING (where applicable). CAUTION 3.32 ALL FUELS ARE FLAMMABLE 3.33 ALWAYS fuel and defuel in a well-ventilated area outside of buildings. 3.34 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves and overalls. 3.35 When fueling/de-fueling ALWAYS avoid inhaling fumes.
  • Page 8 3.46 BATTERIES (where present). 3.47 Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE the electrolyte may be in liquid or gel form.
  • Page 9 3.63 NOISE (where applicable). 3.64 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long- term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced.
  • Page 10 3.80 Accident prevention regulations, other general safety regulation, occupational safety rules and traffic regulation must be followed without fail. 3.81 All users MUST be trained in use of the machine. The owner is responsible for training users. 3.82 You MUST use an authorised workshop for all service and repairs not described in this manual.
  • Page 11 ADDITIONAL SAFETY NOTES 3.96 The user of this machine MUST be over 18 years of age. 3.97 The machine should be positioned on a firm and level surface. 3.98 When working in a confined area, always make sure there is sufficient space around the machine to reduce the risk of injury and there is good ventilation from exhaust fumes.

  • Page 12: Preparation

    PREPARATIONS This manual is meant to serve as a quick reference for operating your diesel generator it is for convenience and the user should read the safety section first (pages 4-11). This generator produces carbon monoxide a poisonous, colourless and odourless gas that can cause death or serious injury.
  • Page 13 N.B. The engine may contain oil from its pre delivery inspection – be careful not to overfill. To ensure the generator maintains optimum performance and long life change the oil after the first 20 hours, then every 100 hours use. If the incorrect engine oil is used or the engine oil is not replaced every 100 hours as required the risk of crankshaft bearing failure, piston seizure, piston ring sticking and accelerated wear of the cylinder liner, main bearing and failure of other moving components increase significantly.

  • Page 14: Starting Procedure

    The battery negative (BLACK) cable has been disconnected prior to shipping. Once the machine has been checked and filled with both oil and diesel you can then connect the (BLACK) negative cable. We advise that you use an insulated spanner to do this to prevent accidental shorting between the POSITIVE &...
  • Page 15 APPLYING LOADS Before applying any load you must allow the engine to warm up for a few minutes. Check that the digital display is reading 230 volts +5% at 50 Hz. You must make sure that all appliances that are to be connected are in good working condition. DO NOT apply more than one load at a time.

  • Page 16: Shutdown Procedure

    Wattage Typical Example TYPE Starting Rated appliance Appliance Starting Rated Lighting Incandescent Incandescent lamp or Heating lamp 1000 100 vA 100 vA heating appliance watts appliance Fluourescent Fluourescent Fluourescent 40 to 60 x 1 to 1.5 80 vA lamp lamp lamp Refrigerator, Motor driven...

  • Page 17: Using The Generator

    USING THE GENERATOR You MUST STOP using the machine if any of the following occur: A) The engine speed changes with no control. B) In case of misfire. C) In case of high vibration. D) In the event of overload. If you are not familiar with this type of machine you should seek advice and guidance from your dealer.

  • Page 18: Maintenance

    10. MAINTENANCE WARNING Always stop the engine before doing any repairs or maintenance. Never touch the rotating parts. Check and maintain fuel level regularly, and check engine oil daily. At regular intervals, check the tightness of all nuts, bolts and screws. Before doing any repairs or maintenance, you MUST always stop the engine and remove the key and disconnect the battery.
  • Page 19 Service period First month or Every 3 months Every 6 months Every year or 8 hours/Daily 20 hours or 100 hours or 300 hours 1000 hours Check and replenish fuel Check and replenish engine oil Check for fuel leakage Check for oil leakage Change engine oil Second and First time...

  • Page 20: Air Filter

    10.1 Make sure all nuts, bolts and screws are tight. 10.2 Never store the equipment with diesel in the tank and inside a building where fumes can reach an open flame or spark. Allow the engine to cool before moving the generator. 10.3 To reduce fire hazards, keep the generator and diesel storage area free of grass, dirt and excessive grease.

  • Page 21: Battery

    12. BATTERY When you first install the battery, ensure that the battery’s polarity is the same as the 13.1 generators battery leads. BLACK = NEGATIVE RED = POSITIVE Using a voltmeter – check the voltage is 12.5V+, if lower, the battery must be 13.2 charged.

  • Page 22: Troubleshooting

    16. TROUBLESHOOTING 16.1 If troubleshooting does not solve the problem, contact your dealer or the manufacturer directly. Use only original parts approved by the manufacturer, otherwise a hazard risk arises. ENGINE WILL NOT START FUEL SYSTEM 16.2 POSSIBE CAUSES 1) Fuel valve is in CLOSED position (if applicable). 2) Fuel tank empty.

  • Page 23: Specification

    17. SPECIFICATION DHY8500SELR Engine Type D475E Power Output (HP) 5.5kW Start Method Electric Displacement (CC) 474cc Frequency (Hz) 50Hz Engine Speed (rpm) 3000rpm Continuous Output Power (Kw) 5.5kW Maximum Power (Kw) 6.0kW Voltage AC (V) 230V Sockets 1x16A socket, 1x32A socket...

  • Page 24: Declarations Of Conformity

    18. DECLARATIONS OF CONFORMITY 18.1 Genpower Ltd confirms that these Hyundai products conform to the following CE Directives; 2006/42/EC Machine Directive 2004/108/EC EMC Directive 97/68/EC_2010/26/EC NRMM Emissions Directive 2000/14/EC Outdoor Noise Directive 19. RECYCLING & PRODUCT DISPOSAL 19.1 We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) &...

  • Page 25: Contact

    machine safely. 20. CONTACT DETAILS 20.1 POST Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokshire, SA72 4RW. UK TELEPHONE +44 (0) 1646 687 880 +44 (0) 1646 686 198 TECHNICAL EMAIL aftersales@genpower.co.uk PARTS EMAIL parts@genpower.co.uk WEBSITE www.hyundaipowerproducts.co.uk 21. MANUAL UPDATES 21.1 Our manuals are constantly being reviewed and updated.
  • Page 26 SERVICE RECORD SHEET Date Hours Maintenance Undertaken Name...
  • Page 27 NOTES...

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