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Hyundai DHY6000SELR2 User Manual

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DIESEL GENERATOR
Model DHY6000SELR2
User Manual

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Summary of Contents for Hyundai DHY6000SELR2

  • Page 1 DIESEL GENERATOR Model DHY6000SELR2 User Manual...

  • Page 2: Table Of Contents

    CONTENTS o’s Page N Section Description 1. SAFETY 3 – 7 2. MACHINE LAYOUT 8 – 9 3. PREPARATION for STARTING 10 – 13 4. OPERATING THE GENERATOR 14 – 15 5. LOAD 15 – 16 6. STOPPING THE MACHINE 7.

  • Page 3: Safety

    SAFETY. 1.1. The operator of the machine is responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Please note the following safety points 1.1.2.

  • Page 4: Safety

    1.3. Carbon Monoxide 1.3.1. Carbon monoxide is a colourless and odourless. Breathing in this gas can cause death as well as serious long term health problems such as brain damage. 1.3.2. The symptoms of Carbon monoxide poisoning can include the following; 1.3.2.1.
  • Page 5 1.4.7. Dispose of waste fuels correctly. 1.4.8. Diesel safety. 1.4.8.1. Always fuel and defuel in well-ventilated area. 1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are as follows, but are not limited too. 1.4.8.3.
  • Page 6 Never work on or near electricity with wet hands, wet clothing, or wet 1.4.10.5. gloves. Batteries present a risk if they are damaged there maybe the 1.4.10.6. possible risk of leaking electrolyte. This electrolyte is an acid and can cause serious injuries.
  • Page 7 1.5.4. AC Switch (Breaker) 1.5.4.1. The AC Switch (Breaker) will turn ‘OFF’ automatically when the load connected exceeds the generator output. 1.5.4.2. If AC switch turns ‘OFF’ then before resetting remove all of the load connected to the machine. Make sure you keep the load required below the rated output of the machine.

  • Page 8: Machine Layout

    2. MACHINE LAYOUT Page 8...

  • Page 9: Breaker

    Control panel Starter Switch 5 Breaker DC Fuse Oil Warning 16 Amp – 230 Connection Lamp Volt AC Outlet Points 32 Amp – 230 Voltmeter Volt AC Outlet Connection Ground/Earth Hours Run point Page 9...

  • Page 10: Preparation For Starting

    3. PREPARATION for STARTING  DO NOT refill tank while engine is running or HOT.  Do not smoke or allow flames or sparks in the area where the engine is refuelled or where the fuel is stored.  Do not overfill the diesel tank and make sure the filler cap is securely closed after refuelling.
  • Page 11 3.2. Check and refill the engine oil. 3.2.1. To ensure the generator maintains an optimum performance and the longevity of the life of the generator, it is important to use the correct engine oil – SAE15W/40 (API CH-4/ CF/SJ/SL diesel engine oil or higher grade) and change after the first 20 hours, then every 100 hours.
  • Page 12 3.4. Fuel Filter Service. 3.4.1. Drain out the fuel from the fuel tank. 3.4.2. Move the clamps on the pipes away from the filter connections. Clamp the pipe above the fuel filter. 3.4.3. Remove fuel filter and fit a replacement and re-position clamps on filter.
  • Page 13 3.7. Battery.  Explosive gases are emitted when battery is charging. Only charge in a well-ventilated area, away from sparks and naked flames. 3.7.1. Battery. 3.7.1.1. When you first install the battery, ensure that the battery's polarity is the same as the generator's battery leads - Black = negative, Red = positive. 3.7.1.2.

  • Page 14: Operating The Generator

    4. OPERATING THE GENERATOR  Do not loosen or readjust either the engine speed limiting bolt or the fuel injection limiting bolt as this will cause the performance of the generator to be affected. 4.1. Starting. 4.1.1. Turn the main AC switch to the 'OFF' position. 4.1.2.

  • Page 15: Load

    4.1.8. Always leave the key in the ‘ON’ position whilst the engine is running. 4.1.9. Run machine for two minutes before applying load 4.1.10. Insert the plug into the socket you are about to use. 4.1.11. Turn the main AC switch to the 'ON' position and turn the electrical appliance ‘ON’. ...

  • Page 16: Stopping The Machine

    5.1.5. To reset the breaker you must do the following; 5.1.5.1. Turn OFF and disconnect all loads. 5.1.5.2. Reset breaker, and add load onto the circuit to within 50% to 75% of rated output. 5.1.6. Wait a few minutes before resuming operation. 5.2.
  • Page 17 7.1. Maintenance chart. All work/s should be carried out by a competent person – if you need technical advice contact Genpower First Every Every Every year month Item Daily or 1000 or 20 hours hours hours hours Check and refill with diesel Check and refill with engine oil Check for oil leakage Check and tighten fastening parts...

  • Page 18: Long Term Storage

    8. LONG TERM STORAGE  After running the engine the oil will be very hot.  Wear correct PPE minimum of gloves and overalls. 8.1. If storing the generator for long periods of time, make the following operations. 8.1.1. Operate the engine for 10 minutes. 8.1.2.

  • Page 19: Troubleshooting

    9. TROUBLESHOOTING. 9.1. Troubleshooting - N.B. all corrective actions should be carried out by suitably qualified person/s. Problem Possible fault/cause Remedy The governor lever is not at Set lever to START position START position Check battery performance The start motor turns slowly and all connections Charge or replace with a new The battery is discharged...

  • Page 20: Specifications

    10. SPECIFICATIONS DHY6000SELR2 Model Frequency Hz 50 Hz Continuous Output Power kW 5 kW Max Power 5.5 kW Voltage AC Volts 230VAC Generator 1 x 16A, 1 x 32A @230V Sockets Fuel Tank capacity (Litres) DC Output Volts - Amps 12V 8.3A...

  • Page 21: Wiring Diagram

    11. WIRING DIAGRAM 11.1. (N.B. Subject to change without prior notice). Page 21...

  • Page 22: Service Record Sheet

    12. SERVICE RECORD SHEET Date Hours Maintenance undertaken Name Page 22...

  • Page 23: Genpower Contact Details

    13. GENPOWER CONTACT DETAILS 13.1. Postal address; Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. 13.2. Telephone and Fax contact numbers; Office +44 (0) 1646 687880 13.3. Email contact; Technical service@genpower.co.uk 13.4. Web site; www.hyundaipowerequipment.co.uk Page 23...

  • Page 24: Declarations Of Conformity

    14. DECLARATIONS OF CONFORMITY 14.1. Genpower Ltd confirms that these Hyundai products conform to the following CE Directives; 14.1.1. 2006/42/EC Machinery Directive 14.1.2. 2004/108/EC EMC Directive 14.1.3. 2000/14/EC Noise Emissions Directive 14.1.4. 97/68/EC NRMM Emissions Directive 14.1.5. 2006/95/EC Low Voltage Directive...
  • Page 25 NOTES. Page 25...
  • Page 26 NOTES. Page 26...
  • Page 27 NOTES. Page 27...
  • Page 28 GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk...

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