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Cable Assembly Instructions
Solder-clamp connectors for semi-rigid cable
Straight Connectors—Semi-Rigid Cable
Parts list
Body assembly
1
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut over cable. Slide solder ferrule over cable until it stops
against cable jacket.
—Solder cable jacket to ferrule.
2
—Assemble insulator and contact onto cable dielectric and
center conductor. If insulator is not flush against solder ferrule due to
dielectric extrusion, retrim dielectric.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
3
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
Cable Trim Dimensions
Dielectric
Center conductor
APPLIED ENGINEERING PRODUCTS
(203) 776-2813 • FAX (203) 776-8294
Backnut
Solder Ferrule
Insulator
Contact (male or female)
Solder
Jacket
A
B
Right Angle Connectors—Semi-Rigid Cable
Insulator
Body assembly
Parts list
1
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut over cable. Slide solder ferrule over cable until it
stops against cable jacket.
—Solder cable jacket to ferrule.
2
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
—Solder center conductor into notch in rear of contact with
.025–.032" diameter chisel-tip soldering iron.
—Solder should cover center conductor, but not extend over top
of notch in contact, or exceed contact diameter.
3
—Place insulator in body cavity, and press cap into place.
Properly assembled cap will be slightly below end of body assembly.
CONNECTOR TYPE
STRAIGHT CONNECTORS–.085" cable
STRAIGHT CONNECTORS–.141" cable
RIGHT ANGLE CONNECTORS
www.aepconnectors.com • aepsales@aepconnectors.com
Backnut
Solder Ferrule
Cap
Solder
Solder
A
.090
.105
.110
B
.170
.130
.150
7
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