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OIL-FIRED WATER BOILERS/NO. 2 OIL
INSTALLATION AND OPERATING INSTRUCTIONS
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . .3,4
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . .5
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . . .5
Operating Instructions:
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . . .7
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . . .8
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,12
™
I I M M P P O O R R T T A A N N T T : : The installation of this equipment must con-
form to the requirements of the authority having jurisdiction
or, in the absence of such requirements, to the Installation of
Oil Burning Equipment, ANSI/NFPA 31, latest edition, and to
the National Electrical Code ANSI/NFPA 70, latest edition.
The installation must also conform to the additional require-
ments in this Slant/Fin Instruction Manual. Where there is any
difference, the more stringent requirement shall govern.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineers Safety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1, latest edition.
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE BOILER
IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil burning hot
water heating system equipment or otherwise qualified by the
authorities having jurisdiction over the installation.
Printed in U.S.A.305
Part No. 48-0090
FOR REFERENCE.
Publication No. XL-40
Revision C
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Table of Contents
Related Manuals for Slant/Fin XL-2000
Summary of Contents for Slant/Fin XL-2000
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Page 1: Table Of Contents
Installation Requirements: Boiler Location ....... . .3 Clearances ........3 Chimney Requirements . -
Page 2: Ratings And Dimensions
D.O.E. capacity output. The net I=B=R output ratings shown are based on an allowance for piping and pickup of 1.15 (water) or 1.33 (steam). D.O.E. capacity output is divided by the allowance to obtain net rating. The Slant/Fin Technical Service department should be consulted before selecting a boiler for unusual piping and pickup requirements such as intermittent system oper- ation, extensive piping, etc. -
Page 3: Boiler Location
XL-40 XL-50 * Includes burner, circulator and controls B. The XL-2000 Boiler has full wet base sections which sur- round fire-box for maximum heat absorption of burning fuel, and low floor temperature. C. If boiler is to be located over buried conduit containing... - Page 4 See NOTE (2) below. (1) Test for sufficient air for combustion by infiltration by running this boiler for 30 minutes under all of the following conditions and at the same time: a) all doors, win- dows and other like openings must be closed, b) all fuel burning appliances should be FIRING, c) all exhaust fans and clothes dryers turned ON. At the above conditions the CO 2 , smoke and draft readings must be normal.
- Page 5 XL-2000 Figure 3a. Appliances located in confined spaces. Air from inside the building. See Table 2 (2.3). Figure 3c. Appliances located in confined spaces. Air from out- doors through ventilated attic. See Table 2 (2.4). Figure 3b. Appliances located in confined spaces. Air from out- doors.
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Page 6: Controls And Accessories
ON BOILER UNITS Notes:Jacket must be installed on boiler units prior to installa- tion of trim. WATER BOILER TRIM, see page 2, figures 1 and 2 for tap- ping locations. WATER PIPING FOR HOT WATER HEATING BOILERS NOTE: On knocked-down boiler only, jacket may be installed after supply piping connection, but must be installed prior to adding trim and piping returns and drain valve. -
Page 7: Installing Burner
WARNING: NEVER OPERATE any natural draft* boiler (XL-2000 boiler is a natural draft boiler) with zero draft or overfire pressure: early failure of the burner, nozzle and chamber is inevitable if you do. Use a draft gauge, and make sure that overfire draft* is .02"... -
Page 8: Cleaning And Filling New Water Boiler
B. Bring water temperature to at least 180° F promptly. C. Circulate water through entire system. D. Vent the system, including the radiation. E. The boiler is now ready to be put into service or on standby. F. If brand name air-control devices are used, venting instructions furnished with the devices should be followed. -
Page 9: Oil Burner
Make sure that the entire seal (fiberglass rope) is making good contact with the boiler casting when replacing 3/8-16 x 1” long hex head bolt and tightening. 10. Check the flue collector seal. This is the flat rope seal on top of the heat exchanger. - Page 10 XL-2000...
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Page 11: Burner Data
XL-2000 BURNER DATA—CARLIN BURNERS FOR PACKAGED BOILERS ONLY FIRING RATE NO. 2 OIL BOILER CARLIN BURNER (GPH) MODEL MODEL (2) (3) XL-20 99-FRD 0.65 71399-00F-XL-20 XL-30 99-FRD 1.00 71399-00F-XL-30 1.15 XL-40 99-FRD 1.35 71399-00F-XL-40 1.55 XL-50 99-FRD 1.80 71399-00F-XL-50 2.00 NOTES: (1) Single slotted air band for XL-20 and XL-30, double slotted air band for XL-40 and XL-50. - Page 12 EXAMPLE: SHOWN AT N°6 POSITION EMBOSSED AIR BAND ADJUSTMENT OPENS WHEN ROTATED CLOCKWISE EXAMPLE: SHOWN AT N° 2 POSITION APPROXIMATE APPROXIMATE STATIC DISK AIR SHUTTER AIR BAND DIAMETER SETTING NO. SETTING NO. Blank/Closed Blank/Closed AIR BAND ADJUSTMENT SCREW XL-2000 INCHES None None None None...
- Page 13 XL-2000 BURNER DATA - RIELLO BURNERS FOR PACKAGED BOILERS ONLY (RIELLO R-40 SERIES W/SHORT TUBE) SLANT/FIN RIELLO BOILER BURNER BURNER MODEL P/N SINGLE MODEL STAGE XL-20 R-40 F-3 48-0242-100 XL-30 R-40 F-5 48-0243-100 XL-40 R-40 F-5 48-0244-100 XL-50 R-40 F-10 48-0245-100 †...
- Page 14 Therefore, the burner cover MUST be in place when making the final combustion instrument readings, to ensure proper test results. Figure 10A Model F-3, F-5 Air Adjustment Figure 10B Model F-10 Air Adjustment XL-2000 and temperature...
- Page 15 ©Slant/Fin Corp. 1996. SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 Canada: Slant/Fin Mississauga, Ontario FAX: (516) 484-5921 • LTD/LTEE, www.slantfin.com...