Furuno CSH-8LMARK-2 Installation Manual
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Furuno CSH-8LMARK-2 Installation Manual

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Installation Manual
COLOR SCANNING SONAR
CSH-8LMARK-2
MODEL
(Product Name: FULL-CIRCLE SCANNING SONAR)
SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATION .......................................................................................... iii
EQUIPMENT LISTS........................................................................................................ iv
1. MOUNTING..............................................................................................................1-1
1.1 Hull Unit .............................................................................................................................1-2
1.2 Transceiver Unit...............................................................................................................1-12
1.3 Processor Unit .................................................................................................................1-13
1.4 Control Unit ......................................................................................................................1-13
1.5 Ground .............................................................................................................................1-16
1.7 Motion Sensor MS-100 (option) .......................................................................................1-17
1.8 DC-AC Inverter (option) ...................................................................................................1-18
2. WIRING....................................................................................................................2-1
2.1 Cabling Outline ..................................................................................................................2-1
2.2 Hull Unit .............................................................................................................................2-3
2.3 Transceiver Unit.................................................................................................................2-5
2.4 Processor Unit ...................................................................................................................2-8
2.5 Synchronizing Transmission with Other Equipment ........................................................2-13
2.6 Transducer Cable Extension Kit (option) .........................................................................2-16
2.7 DC-AC Inverter (option) ...................................................................................................2-17
3. ADJUSTMENT.........................................................................................................3-1
3.1 Measuring TX Output.........................................................................................................3-1
3.2 Heading Alignment.............................................................................................................3-3
3.3 Setting for External Equipment ..........................................................................................3-4
3.4 Smoothing the GPS Data...................................................................................................3-6
3.5 NMEA Version Setting .......................................................................................................3-7
3.6 Adjusting Echo Sounder Video ..........................................................................................3-7
3.7 Sea Trial.............................................................................................................................3-8
APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1
APPENDIX 2 PROCEDURE FOR RETROFITTING ................................................AP-2
PACKING LIST ............................................................................................................ A-1
OUTLINE DRAWING ................................................................................................... D-1
INTERCONNECTION DIAGRAM ................................................................................ S-1
www.furuno.com
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

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  • Page 1: Table Of Contents

    3.6 Adjusting Echo Sounder Video ..................3-7 3.7 Sea Trial..........................3-8 APPENDIX 1 JIS CABLE GUIDE ................AP-1 APPENDIX 2 PROCEDURE FOR RETROFITTING ..........AP-2 APPENDIX 3 DIP SWITCH SELECTION FOR THAI VERSION SOFTWARE CSH-8LMARK-2-85 ONLY)...............AP-7 PACKING LIST ......................A-1 OUTLINE DRAWING ....................D-1 INTERCONNECTION DIAGRAM ................S-1 www.furuno.com...
  • Page 2 7KH SDSHU XVHG LQ WKLV PDQXDO LV HOHPHQWDO FKORULQH IUHH )85812 $XWKRUL]HG 'LVWULEXWRU'HDOHU  $VKLKDUDFKR 1LVKLQRPL\D  -$3$1 $  -81  3ULQWHG LQ -DSDQ $OO ULJKWV UHVHUYHG $  6(3    3XE 1R ,0($ 5()8 &6+/ 0$5.           ...

  • Page 3: Safety Instructions

    Water leakage can sink the vessel. Also confirm that the transducer will not loosen by ship's vibration. The installer of the equipment is solely responsible for the proper installation of the equipment. FURUNO will assume no esponsibility for any damage associated with improper installation.
  • Page 4 SAFETY INSTRUCTIONS CAUTION CAUTION Turn off the POWER switch on the The zinc block near the hull unit before manually raising or transducer must be replaced lowering the transducer (with the yearly. ratchet wrench). The junction between the transducer Bodily injury can result if the rachet and main shaft may corrode, which wrench rotates unexpectedly, because can result in loss of the transducer or...

  • Page 5: System Configuration

    SYSTEM CONFIGURATION Display Unit (MU-150HD, etc.) (2 max.) Processor Unit CSH-5210-A Control Unit CSH-5211-A Transceiver Unit CSH-8030-A-8L Navaid Current Indicator AD Converter Speed Log E/S Interface Remote Controller Speaker Motion Sensor Junction Box MS-100 Hull Unit CSH-1700 CSH-8040-A, 600 mm stroke CSH-8041-A, 400 mm stroke : Standard supply...

  • Page 6: Equipment Lists

    EQUIPMENT LISTS Standard Supply Name Type Code No. Remarks Processor Unit CSH-5210-A – 1 set Control Unit CSH-5211-A – 1 set Transceiver Unit CSH-8030-A-5L – 1 set Hull Unit CSH-8040-A – 1 set 600 stroke CSH-8041-A – 400 stroke Installation Materials CP10-05201 006-910-940 1 set...
  • Page 7 EQUIPMENT LISTS How to select transducer unit combinations CSH - 8030 - A - 8L - (1): Input voltage: 60 (100 VAC), 72 (220 VAC) (2): Frequency: 107 kHz, 85 kHz How to select hull unit combination CSH- - A - (1):Stroke: 8040 (600 mm) or 8041 (400 mm) (2): Frequency: 107 kHz or 85 kHz (3):Tank: N (None), S (Steel), F (FRP)
  • Page 8 EQUIPMENT LISTS This page is intentionally left blank.

  • Page 9: Mounting

    MOUNTING NOTICE Be sure the power supply matches equipment voltage rating. Improper power supply will damage the equipment. Locate the transducer where the affects of noise and air bubbles are minimal. Noise and air bubbles will affect performance. When selecting a mounting location keep the following points in mind: ▪...

  • Page 10: Hull Unit

    1. MOUNTING Hull Unit 1.1.1 Mounting location Discussion and agreement are required with the dockyard and ship owner in deciding the location for the hull unit. When deciding the location, take into account the follow- ing points: • Select an area where propeller noise, cruising noise, bubbles and interference from turbulence are minimal.
  • Page 11 1. MOUNTING When the retraction tank is made locally, finish it so Welding Bead that the welding bead does not protrude on the inner surface of the tank. The tank guide will hit the bead, causing motor born-out. The gap between the tank and tank guide is 1 mm.
  • Page 12 1. MOUNTING 1.1.3 Assembly and installation of the hull unit The hull unit is shipped disassembled as the parts shown on page 1-11 through 1-13. Assemble the hull unit as follows: Necessary tools Tool Rating Remarks Wrench M10 (Diagonal 17 mm) Wrench M10 (Diagonal 30 mm) Pipe Wrench...
  • Page 13 1. MOUNTING 3. Coat the top of the main shaft with a small amount of grease. Pass the main shaft through the main body flange, and fix it temporarily with the shaft retainer. (The shaft retainer should be secure enough to prevent shaft rotation.) Coat threads with grease.
  • Page 14 1. MOUNTING 5. After screwing the transducer into the main shaft, fasten two socket-screws (M10 10, supplied). Coat 50 mm of shaft with grease. Waterproofing 50 mm attachment 140 mm Socket-set screw Rotate transducer M10×10, 2 pcs. to screw in main shaft.
  • Page 15 1. MOUNTING 8. Install grease cotton on the main body as below. a) Wind grease cotton onto main shaft. b) Mark on the cotton as below. c) Remove the cotton from the shaft, and then cut it at the position of the mark. Discard the ends.
  • Page 16 1. MOUNTING 10. Attach zinc block to main shaft. CAUTION The zinc block must be replaced yearly. The junction between the transducer and main shaft may corrode, which can result in loss of the transducer or water leakage Ship's bow inside the ship.
  • Page 17 1. MOUNTING 12. Fix anti-vibration stays to the retraction tank. Anti-vibration stays should be fixed to directions of ship’s bow – stern and port – starboard. Anti-vibration stay Fixing anti-vibration stays to retraction tank 13. Orient the main shaft so that the bow mark faces ship’s bow and fix it securely with the shaft retainer.
  • Page 18 1. MOUNTING HULL UNIT KIT Name Type Code No. Remarks Raise / Lower Drive – – – Specifications according to Assembly order. Transducer – – – Main Shaft – – – Retraction Tank – – – Main Body Flange 10-044-2201 100-112-540 Grease Cotton 9.5SQUARE *0.7M*...
  • Page 19 1. MOUNTING 1.1.4 Confirmation of transducer movement After you have installed the hull unit, confirm that the transducer moves upward/down- ward smoothly by using the ratchet wrench. Note: When lowering the transducer, confirm that there is enough space below the ship’s bottom.

  • Page 20: Transceiver Unit

    1. MOUNTING Transceiver Unit • The transceiver unit generates heat so the mounting location should be well venti- lated and dry. • The unit is only designed for bulkhead mounting. The unit weighs 40 kg so reinforce the mounting location if necessary. •...

  • Page 21: Processor Unit

    1. MOUNTING Processor Unit Fasten the unit with four M6 bolts or tapping screws. For location, consider the length of the following cables. • Cable between processor unit and monitor unit: Max. 10 m • Cable between processor unit and transceiver unit: Max. 50 m 300±1 385±1 300±1...
  • Page 22 1. MOUNTING 4. Fasten the KB fixing plate with two tapping screws ( 6.5, local supply). 300±1 Hex. bolt (M5×12) Tapping screw (Fixing hole: ø6.5) KB fixing metal How to attach KB fixing plate Installation without KB fixing plate 1. Make four holes of 6 mm in diameter referring to the figure below. 300±1 Fixing hole ø6 75±1...
  • Page 23 1. MOUNTING Changing the cable entrance location 1. Unfasten six screws (M4 8) at the bottom of the control unit. 2. Unfasten two screws (M4 10) fixing the cable clamp. Discard these screws. 3. Unplug connectors from J1 and J2 on the KEY Board 10P6951. Default hole location Screws M4×8 (8 pcs.)

  • Page 24: Ground

    1. MOUNTING Ground Ground the equipment with copper straps (supplied) or earth wire as appropriate. Note: If the ground is not proper, operation error or noise-filled video may result. CAUTION Attach protective earth (ground) securely to the ship's body. The protective earth (ground) is required for the transceiver unit and DC-AC inverter (option) to prevent electrical shock.

  • Page 25: Transducer Cable Extension Kit Csh-1700 (Optional Junction Box)

    1. MOUNTING Transducer Cable Extension Kit CSH-1700 (Optional Junction Box) This optional kit provides for extension of the transducer cable by 6.6 m, and can be mounted on a deck or the bulkhead. Determine mounting location considering length of cable assy. Maintenance space around the unit should be as shown below. Name: Transducer cable extension kit, Type: CSH-1700, Code No.: 000-068-207 Name Type...

  • Page 26: Dc-Ac Inverter (Option)

    1. MOUNTING 1.7.2 Mounting procedure Orient the FORE mark on the unit toward the ship’s bow and mount the unit within 5° of horizontal in all directions. For the offset, see Chapter 3. FORE ≤ 5° Mounting the motion sensor MC-100 DC-AC Inverter (option) The optional DC-AC inverter is required when the ship’s mains is 24 VDC.

  • Page 27: Wiring

    WIRING Cabling Outline Cabling between processor unit and transceiver unit The cable between the processor unit and transceiver unit comes in lengths of 15 m, 30 m or 50 m. A connector is pre-fitted at the factory for connection at the transceiver unit.
  • Page 28 2. WIRING Remove sheath up to point a . Processor unit Transducer cable 10S1943, 6.6 m *3 Secure with cable tie. Connector box CN-A1 (Assemble 1 2 13 14 3 4 11 12 5 6 9 10 7 8 REMOTE locally) Display unit (User supply)

  • Page 29: Hull Unit

    2. WIRING Hull Unit 2.2.1 Wiring of transducer cable Wire the transducer cable (14 cores) as below to prevent undue stretching during rais- ing or lowering operation. Fix the cable with the cable clamp on the raise/lower drive assy. 1. Fix the transducer cable from raise/lower drive assy with cable clamp [A]. Raise/lower drive Cable clamp [A] assembly...
  • Page 30 2. WIRING 2.2.2 Connector box for hull unit cable Fasten the connector box on the side of the hull unit opposite the cable clamp [B]. Its purpose is to act as relay for the cable which sends control signals from the transducer unit to the hull unit.

  • Page 31: Transceiver Unit

    2. WIRING Transceiver Unit Except the power cable, all cables connected to the transceiver unit are pre-fitted with connectors. Transceiver Cable gland Cables numbered on cable (See next page.) cable sheath. (Connect according to number.) Twist cable clip around the cables firmly.
  • Page 32 2. WIRING 2.3.1 Transducer cable wiring Separate the cable in two, pass it through cable clamp [A] and fix it with a cable tie. Pass the cable through cable clamp [B] and fix with cable tie. Pass cable through cable clamp at the side of the transceiver unit.
  • Page 33 2. WIRING 2.3.3 Changing the power specification Change jumper wires on the transceiver unit according to ship’s mains. Follow the la- bel on the power block in the transceiver unit. Attach the other end of the wire plugged in #3 (COM) into one of #4 (100 V) thru #8 (240 V) depending on ship’s mains. Also, change the power fuse appropriately.

  • Page 34: Processor Unit

    2. WIRING Processor Unit 2.4.1 Wiring with transceiver unit Attach a 38P connector to the end of the cable connected to the processor unit. Plug in this connector to CN-A1 on the MAIN Board. Twisted pair wire Binding tape Armor Vinyl sheath Dot mark Braided shield...
  • Page 35 2. WIRING How to use the crimping tool 1. Strip the vinyl sheath of the wire to expose the core by 3.5 mm. 2. Hold the crimping tool horizontally and insert the contact pin with its slit facing downward into the crimp hole on the crimping tool. 3.
  • Page 36 2. WIRING How to use pin extractor If a contact pin is inserted into an incorrect hole on the connector body, remove it with the pin extractor. 1. Push the pin extractor into the pin hole from the side opposite to the pin inserting side.
  • Page 37 2. WIRING TTYCSLA-1 ES: SRCN6A16-7P GYRO: SRCN6A13-5P NMEA1/CIF1, NMEA2/CIF2,: SRCN6A16-10P LOG: SRCN6A13-3P Shield Armor Sheath Core Drain wire Wind drain wire around vinyl sheath. Connector clamp Wrap drain wire with tape conductor for grounding. Fix with vinyl tape for protection against injury.
  • Page 38 2. WIRING Display unit Prepare a XGA display locally. When using MU-150HD as the display unit, refer to its operator’s manual. Connect the processor unit and display with the monitor cable 3COX-2P-6C 5 m or 10 m (supplied). Use the MONITOR 1 port for a display unit. NMEA/CIF NMEA input sentence Talker...

  • Page 39: Synchronizing Transmission With Other Equipment

    2. WIRING Data No. Information Water current, single layer Water current, multi- layers CIF output sentence Data No. Information Target position (L/L) Gyrocompass Heading data from a gyrocompass can be inputted in AD-10 format via AD-100. For details, see the operator’s manual for AD-100. Echo sounder Echo sounder data can be input from an echo sounder using the E/S interface VI- 1100A.
  • Page 40 2. WIRING DIP switch setting Set DIP switch #4 on the MAIN Board as follows: MAIN Board EXT KP(J11) Processor unit, DIP switch S4 location DIP switch No.1 sonar No.2 sonar S4-#2 – S4-#1 – When synchronizing No.2 sonar to No.1 sonar, set ON at [EXT KP SYNC] item on the setting menu.
  • Page 41 2. WIRING DIP switch setting Set DIP switch S4-#1 on the MAIN Board as follows: Positive KP: OFF Negative KP: ON Menu setting Turn ON menu item [EXT KP SYNC] in the System menu. Refer to the operator’s man- ual for the procedure. 2.5.3 Outputting KP of CSH-8L to echo sounder or other sonar To output the transmission trigger (KP) of the CSH-8L to an echo sounder or other...

  • Page 42: Transducer Cable Extension Kit (Option)

    2. WIRING Transducer Cable Extension Kit (option) The upper side of the cable clamp holds the transducer cable; the lower side the cable connected to the transceiver unit. Terminals for the transducer are numbered from the left side from 1 to 14. On the IN side of the circuit board, connect the cables from the transducer.

  • Page 43: Dc-Ac Inverter (Option)

    2. WIRING DC-AC Inverter (option) Use the JIS (Japan Industrial Standard) cable DPYCY-6 or equivalent (max. 5 m) be- tween the ship’s mains and the DC/AC inverter. For output (100 VAC), use JIS (Japan Industrial Standards) cable DPYCY-4 or equivalent (max. 50 m). FV5.5-6 (DC input: Local supply) FV5.5-4 (AC output: Local supply) Wind vinyl tape.
  • Page 44 2. WIRING This page is intentionally left blank. 2-18...

  • Page 45: Adjustment

    ADJUSTMENT Measuring TX Output WARNING ELECTRICAL SHOCK HAZARD Do not open the equipment unless totally familiar with electrical circuits and service manual. Only qualified personnel are allowed to work inside the equipment. 1. Set up the control unit as follows: Range: 400 m, Tx Power: 10 (max.), Vertical Scan: Narrow Tilt: 0°, Tx Pulselength: 10 (max.) 2.
  • Page 46 3. ADJUSTMENT X axis exploded view 2 μs/div, 50 V/div 5 μs/div, 100 V/div Shorten time axis to 5 S/DIV and confirm Vpp. Typical value of TX output (107 kHz) Channel Peak Voltage (Vpp: Ref) Channel Peak Voltage (Vpp: Ref) Typical value of TX output (85 kHz) Channel Peak Voltage (Vpp: Ref)

  • Page 47: Heading Alignment

    3. ADJUSTMENT Heading Alignment 1. Turn on the power. Locate a target (buoy, etc.) in the bow direction and display it on the screen at a close range. The heading alignment is correct if the target in the bow direction is displayed 12 o’clock on the screen. If it is not, go to step 2. When the target on the screen is skewed to the right, the transducer Buoy...

  • Page 48: Setting For External Equipment

    3. ADJUSTMENT Setting for External Equipment Do the following settings depending on the external equipments connected. Open the System menu referring to the previous page. SYSTEM MENU (RANGE CTRL: U/D, GAIN CTRL: L/R) [MENU MODE] : SONAR SOUNDER MARKS SYSTEM DIMMER : 10 DISP SELECT...
  • Page 49 3. ADJUSTMENT SHIP’S SPD/BR Choose the source of speed and course data with which to draw ship’s track. 1. Rotate the [RANGE] control to select SHIP’S SPD/BR. 2. Rotate the [GAIN] control to choose item appropriately. LOG/GYRO: Use data from the speed log connected to LOG port as ship’s speed, data from gyrocompass connected to GYRO port as ship’s course.

  • Page 50: Smoothing The Gps Data

    3. ADJUSTMENT PORT 1 FORMAT, PORT 2 FORMAT Set data format of equipment connected to NMEA/CIF 1 port or NMEA/CIF 2 port. 1. Rotate the [RANGE] control to select PORT 1 FORMAT or PORT 2 FORMAT. 2. Rotate the [GAIN] control to choose NMEA or CIF depending on the equipment connected.

  • Page 51: Nmea Version Setting

    3. ADJUSTMENT NMEA Version Setting Change the jumper block setting in the processor unit according to NMEA version to output. MAIN Board J22 J25 Location of jumper block J22 and J25 Jumper NMEA Ver1.5 CIF or NMEA Ver2.0 Port 1-2 (Default setting) NMEA1/CIF1 1-2 (Default setting) NMEA2/CIF2...

  • Page 52: Sea Trial

    3. ADJUSTMENT Sea Trial Cruising noise check Check and record the cruising noise level displayed on the screen. Do this with the transceiver turned off and the ship anchored, and also with the ship running at the speed normally used while the sonar is in use. Ship anchored RANGE 800 m...

  • Page 53: Appendix 1 Jis Cable Guide

    EX: TTYCYSLA - 4 MPYC - 4 TTYCSLA-4 # of cores Designation type Designation type # of twisted pairs The following reference table lists gives the measurements of JIS cables commonly used with Furuno products: Cable Core Cable Core Diameter Type...
  • Page 54 APPENDIX 2 PROCEDURE FOR RET- ROFITTING When retrofitting the CH series with the CSH-8LMARK-2, it is not necessary to change the retrac- tion tank. However, the hull unit must be chosen according to retraction tank length. Refer to the table below to choose hull unit. This must also be done with the 1800 mm or 3500 mm retraction tank.

  • Page 55: Appendix 2 Procedure For Retrofitting

    APPENDIX 2 PROCEDURE FOR RETROFITTING 3. Temporarily install the waterproofing attachment on the top of the main shaft and drill holes for socket-set screws. Push in fully. (O-ring will resist.) 30 mm Shaft Waterproof attachment O-ring M6 socket-set screw a) Mark drilling point on the shaft surface by tightening M6 socket-set screws (2 pcs.) b) Remove the waterproofing attachment.
  • Page 56 APPENDIX 2 PROCEDURE FOR RETROFITTING 7. Assemble the hull unit, taking the following points into account: 1) The shaft retainer should be in contact with the waterproofing attachment. 2) The fastening band should not be used on the main shaft when it is fitted with the water- proofing attachment.
  • Page 57 APPENDIX 2 PROCEDURE FOR RETROFITTING Relation between retraction tank length and main shaft length Main shaft 1300 1550 2350 4065 Shaft length cut Shaft Shaft Shaft Shaft Shaft length L(m) L(m) L(m) L(m) L(m) L(m) L(m) L(m) L(m) L(m) Tank Hull unit length CSH-8041-A...

  • Page 59: Appendix 3 Dip Switch Selection For Thai Version Software Csh-8Lmark-2-85 Only

    APPENDIX 3 DIP SWITCH SELECTION FOR THAI VERSION SOFTWARE (CSH-8LMARK-2-85 ONLY) Thai version software: Made for Thai customers. The display color, color curve and range settings will be different from the standard version. Item Board How to change the software Display color Main board of control unit.
  • Page 60 APPENDIX 3 DIP SWITCH SELECTION FOR THAI VERSION SOFTWARE (CSH-8LMARK-2-85 ONLY) This page is intentionally left blank. AP-8...
  • Page 65 8/May/2013 H.MAKI...
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  • Page 76 D-13 17/Jun/2015 H.MAKI 17/Jun/2015 H.MAKI 17/Jun/2015 H.MAKI 17/Jun/2015 H.MAKI...
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