York 19 SEER Installation Manual

York 19 SEER Installation Manual

R-410a 2-stage outdoor split-system air conditioning 2 – 5 tons – 1 phase

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INSTALLATION MANUAL
R-410A 2-STAGE OUTDOOR
SPLIT-SYSTEM AIR CONDITIONING
MODELS: 19 SEER
YXT, AC19B, AL19B SERIES
2 - 5 TONS - 1 PHASE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
COIL METERING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Typical Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Alternative Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Insulation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TXV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TXV Bulb and Equalizer line Installations . . . . . . . . . . . . . . . . . . . . . .7
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Vertical Temperature Bulb Orientation . . . . . . . . . . . . . . . . . . . . . . . . .7
System Charging Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Outdoor Unit Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Typical 2-Stage Conventional Field Wiring - AC . . . . . . . . . . . . . . . .11
Minimum / Maximum Operating Limit Conditions . . . . . . . . . . . . . . . . .3
Allowable Vertical Linesets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
IMPORTANT
It is recommended before starting the system to connect the
thermostat to Wi-Fi using a local network or portable hot-spot
so the thermostat and system receive the latest software
updates to optimize system performance only if using this in
communicating configuration. This notice does not apply to
conventionally wired equipment.
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a nominal sized matching indoor coil plus 15 feet of
field-supplied lines.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
Johnson Controls Unitary Products
LIST OF SECTIONS
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LIST OF FIGURES
Demand Response Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Two Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . 13
Two Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
LIST OF TABLES
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Status code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fault Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
This product must be installed in strict compliance with the enclosed
installation instructions and any applicable local, state, and national
codes including, but not limited to building, electrical, and mechanical
codes.
R-410A systems operate at higher pressures than R-22 systems. Do
not use R-22 service equipment or components on R-410A equip-
ment. Service equipment
®
WARNING
!
CAUTION
!
CAUTION
!
Must Be Rated
for R-410A.

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Summary of Contents for York 19 SEER

  • Page 1: Table Of Contents

    INSTALLATION MANUAL R-410A 2-STAGE OUTDOOR SPLIT-SYSTEM AIR CONDITIONING ® MODELS: 19 SEER YXT, AC19B, AL19B SERIES 2 – 5 TONS – 1 PHASE LIST OF SECTIONS GENERAL ..........1 SYSTEM CHARGE .
  • Page 2: Unit Installation

    5390862-UIM-A-0318 INSPECTION TABLE 1: Minimum / Maximum Operating Limit Conditions As soon as a unit is received, it should be inspected for possible dam- AIR TEMPERATURE AT AIR TEMPERATURE AT age during transit including copper distributor lines that may have shift- OUTDOOR COIL, °F (°C) INDOOR COIL, °F (°C) ing during transit, and are touching either copper lines or the cabinet.
  • Page 3: Johnson Controls Unitary Products

    5390862-UIM-A-0318 FIGURE 1: Typical Installation Clearances FIGURE 2: Alternative Installation Clearances Johnson Controls Unitary Products...
  • Page 4: Insulation Of Vapor Line

    5390862-UIM-A-0318 ADD-ON REPLACEMENT/RETROFIT UNIT PLACEMENT When this unit is being used as a replacement for an existing R-410A 1. Provide a base in the pre-determined location. unit, these are matched systems and the indoor coil and outdoor unit 2. Remove the shipping carton and inspect for possible damage. must be replaced.
  • Page 5: Txv Installation

    5390862-UIM-A-0318 4. Tape and suspend the refrigerant lines as shown. DO NOT allow WARNING tube metal-to-metal contact. See Figure 3. 5. Use PVC piping as a conduit for all underground installations as This is not a backseating valve. The service access port has a valve shown in Figure 4.
  • Page 6: Coil Metering Devices

    5390862-UIM-A-0318 THERMOSTATIC EXPANSION VALVE (TXV) NOTICE INSTALLATION Line set and indoor coil can be pressurized to 250 psig with dry nitro- CAUTION gen and leak tested with a bubble type leak detector. Then release the nitrogen charge. Do not use the system refrigerant in the outdoor unit to purge or leak Outdoor unit model numbers ending with an “H”...
  • Page 7: Evacuation

    5390862-UIM-A-0318 CAUTION In all cases, mount the TXV temperature sensing bulb after vapor line is brazed and sufficiently cooled. Failure to use suction line split grommet may result in TXV failure. 7. Pass the temperature sensing bulb tube for the TXV through the tube opening in the split grommet of the access panel.
  • Page 8: System Charging Connections

    5390862-UIM-A-0318 SYSTEM CHARGING WARNING NOTICE It is recommended to not attempt to pump more than the “Factory Charge” and an additional 15 foot line charge into a tube and fin out- For cold weather charging of the system at temperatures of 55°F or door unit for maintenance or service.
  • Page 9: Outdoor Unit Control Box

    5390862-UIM-A-0318 TABLE 2: R-410A Saturation Properties PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE TEMP. °F TEMP. °F TEMP. °F TEMP. °F TEMP. °F PSIG PSIG PSIG PSIG PSIG 326. OPTIONAL COLD WEATHER CHARGING For better temperature measurement inside the charging tent, use a thermocouple to monitor temperature readings.
  • Page 10: Typical 2-Stage Conventional Field Wiring - Ac

    5390862-UIM-A-0318 SECTION VII: ELECTRICAL TOTAL SYSTEM CHARGE DETERMINED CONNECTIONS 1. Determine outdoor unit factory charge from Tabular Data Sheet. GENERAL INFORMATION & GROUNDING 2. Determine indoor coil adjustment (if any) from Tabular Data Sheet. 3. Calculate the additional charge for refrigerant piping using the Tab- Check the electrical supply to be sure that it meets the values specified ular Data Sheet if line length is greater than 15 feet (4.6 m).
  • Page 11: Demand Response Wiring

    5390862-UIM-A-0318 FIGURE 12: Typical 2-Stage Conventional Field Wiring - AC FIELD CONNECTIONS POWER WIRING Conventional Wiring 1. Install the proper size weatherproof disconnect switch outdoors and 1. Route the 24-volt control wiring (NEC Class 2) from the outdoor unit, within sight of the unit, per local code. to the indoor unit, and to the thermostat in the steps below.
  • Page 12: Thermostat Chart - Two Stage Ac - Two Stage Variable Speed Furnaces

    5390862-UIM-A-0318 4. If desired, you can unplug the conventional wire harness from the If a dehumidification control is installed, it is recommended that a mini- control board and leave it in the outdoor unit for future use. mum airflow of 325 cfm/ton be supplied at all times. 5.
  • Page 13: Thermostat Chart - Two Stage Ac - Two Stage Variable Speed Furnaces

    5390862-UIM-A-0318 FIGURE 16: Thermostat Chart - Two Stage AC – Two Stage Furnace Johnson Controls Unitary Products...
  • Page 14: Thermostat Chart - Two Stage Ac - Variable Speed Furnaces

    5390862-UIM-A-0318 FIGURE 17: Thermostat Chart - Two Stage AC – Two Stage Furnace Johnson Controls Unitary Products...
  • Page 15: Thermostat Chart - Two Stage Ac - Variable Speed Furnaces

    5390862-UIM-A-0318 FIGURE 18: Thermostat Chart - Two Stage AC – Modulating Furnace Johnson Controls Unitary Products...
  • Page 16: Thermostat Chart - Two Stage Ac - Variable Speed Furnaces

    5390862-UIM-A-0318 FIGURE 19: Thermostat Chart - Two Stage AC – Modulating Furnace Johnson Controls Unitary Products...
  • Page 17: Thermostat Chart - Two Stage Ac - Variable Speed Furnaces

    5390862-UIM-A-0318 FIGURE 20: Thermostat Chart - Two Stage AC – Variable Speed Air Handler Johnson Controls Unitary Products...
  • Page 18 5390862-UIM-A-0318 FIGURE 21: Thermostat Chart - Two Stage AC – Variable Speed Air Handler Johnson Controls Unitary Products...
  • Page 19 5390862-UIM-A-0318 FAULT AND STATUS CODE BEHAVIOR Configuration Display Pressing the PUSH BUTTON, with no active call, less than two sec- Fault Code Storage onds, will display the current mode. The control stores the ten most recent fault codes in memory, for review Pressing the PUSH BUTTON, with no active call, longer than six sec- by the service technician.
  • Page 20: Status Code

    5390862-UIM-A-0318 TABLE 5: Status Code Display & Timing Duration of Control behavior with no thermostat signals present Control behavior with thermostat signals present connection (seconds) < 2 Display Operational Mode (AC or HP) (5 sec) Display PWM sent to the ODF (5 sec) Display Current/Stored Fault Code(s) if present Bypass ASCD (Reduce timer to zero immediately).
  • Page 21: Wiring Diagram

    5390862-UIM-A-0318 TABLE 6: Fault Code 7-Segment 7-Segment Control Description Required Condition Display 1 Display 2 Response Control senses an open sensor 2 RED Discharge line sensor failure (open) Soft Lockout 1 fault occurrence flashes High discharge line temperature Discharge Temperature > 263°F Fault, None Lockout (solid) Discharge Temperature >...
  • Page 22: Instructing The Owner

    5390862-UIM-A-0318 SECTION VIII: INSTRUCTING THE OWNER MAINTENANCE 1. Dirt should not be allowed to accumulate on the outdoor coil or other Assist the owner with registering the unit warranty using the warranty parts in the air circuit. Clean as often as necessary to keep the unit card included with the unit, or preferably online at clean.
  • Page 23: Wiring Diagram

    5390862-UIM-A-0318 SECTION IX: WIRING DIAGRAM COMM B- C COMM B- C FIGURE 22: Wiring Diagram Johnson Controls Unitary Products...
  • Page 24: Start Up Sheet

    5390862-UIM-A-0318 NOTES Johnson Controls Unitary Products...
  • Page 25 5390862-UIM-A-0318 SECTION X: START UP SHEET Residential Split 2-Stage Capacity System Unit Cooling With Electric Heat Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Company Name Start-Up Technician Dealer Training Certification Number Owner Information Name Address Daytime Phone...
  • Page 26: Uim-A

    Comments and Additional Job Details Page 2 of 2 (9/27/17) Subject to change without notice. Published in U.S.A. 5390862-UIM-A-0318 Copyright © 2018 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing York International Corp. 5005 York Drive Norman, OK 73069...

This manual is also suitable for:

YxtAc19bAl19b series

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