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ZFV-CA40/45
Model
Smart Sensor
For Model ZFV-SC□□
Amplifier Unit
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet primarily
describes precautions required in installing and operating the
product.
Before operating the product, read the sheet thoroughly to acquire
sufficient knowledge of the product. For your convenience, keep the
sheet at your disposal.
TRACEABILITY INFORMATION:
Importer in EU:
Manufacturer:
Omron Europe B.V.
Omron Corporation,
Wegalaan 67-69
Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp,
Kyoto 600-8530 JAPAN
The Netherlands
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
* 4 0 1 8 8 3 1 - 7 D *
© OMRON Corporation
2005-2015
All Rights Reserved.
PRECAUTIONS FOR SAFE USE
Please observe the following precautions for safe use of the products.
(1) Installation Environment
･ Do not use the product in environments where it can be exposed to inflammable/
explosive gas.
･ To secure the safety of operation and maintenance, do not install the product close
to high-voltage devices and power devices.
(2) Power Supply and Wiring
･ The supply voltage must be within the rated range (DC24V+10%,-15%).
･ Reverse connection of the power supply is not allowed.
･ Open-collector outputs should not be short-circuited.
･ Use the power supply within the rated load.
･ High-voltage lines and power lines must be wired separately from this product.
Wiring them together or placing them in the same duct may cause induction,
resulting in malfunction or damage.
(3) Others
･ Do not attempt to dismantle, repair, or modify the product.
･ Dispose of this product as industrial waste.
PRECAUTIONS FOR CORRECT USE
Please observe the following precautions to prevent failure to operate, malfunctions, or
undesirable effects on product performance.
(1) Installation Site
Do not install the product in locations subjected to the following conditions:
･ Ambient temperature outside the rating
･ Rapid temperature fluctuations (causing condensation)
･ Relative humidity outside the range of 35 to 85%
･ Presence of corrosive or flammable gases
･ Presence of dust, salt, or iron particles
･ Direct vibration or shock
･ Reflection of intense light (such as other laser beams or electric arc-welding
machines)
･ Direct sunlight or near heaters
･ Water, oil, or chemical fumes or spray
･ Strong magnetic or electric field
(2) Power Supply and Wiring
･ When using a commercially available switching regulator, make sure that the FG
terminal is grounded.
･ If surge currents are present in the power lines, connect surge absorbers that suit the
operating environment.
･ Before turning ON the power after the product is connected, make sure that the power
supply voltage is correct, there are no incorrect connections (e.g. load short-circuit) and
the load current is appropriate. Incorrect wiring may result in breakdown of the product.
･ Before connecting/disconnecting the Sensor Head, make sure that the Smart Sensor is
turned OFF. The Smart Sensor may break down if the Sensor Head is connected or
disconnected while the power is ON.
･ Use only combinations of Sensor Heads and Sensor Controllers specified in this manual.
･ LCD panel is made by precise technologies, but there might be negligible faulty pixels.
These faulty pixels are depend on the structure of LCD panel, and are not failure.
(3) Orientation when Installing the Amplifier Unit
To improve heat radiation, install the Amplifier Unit only in the orientation shown
below.
Correct
Do not install the Amplifier Unit in the following orientations.
Incorrect
Incorrect
(4) Maintenance and Inspection
･ Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head and
Amplifier Unit.
･ If large dust particles adhere to the front Panel of the Sensor Head, use a blower
brush (used to clean camera lenses) to blow them off. Do not blow the dust
particle swith your mouth.
･ To remove smaller dust particles, wipe gently with a soft cloth. Do not use
excessive force to wipe off dust particles. Scratches on the front Panel may
(2/2)
cause errors.
Part Names and Functions
(9)Sensor Head connector
(1)OUTPUT indicator
(2)RUN indicator
(3)ERR indicator
(4)READY indicator
(8)LCD monitor
(5)Control keys
(6)Menu selector switch
(7)Mode selector switch
(11)RS232C connector
(12)USB port
(13)I/O cable
(1) OUTPUT indicator
The Output indicator lights when the OUTPUT signal turns ON.
(2) RUN indicator
The RUN indicator turns ON in the RUN mode.
(3) ERR indicator
The ERR indicator turns ON when error occurs.
(4) READY indicator
After the amplifer unit starts normally, the READY indicator turns ON.
(5) Control keys
The Control Keys are for setting measurement conditions and other information.
(6) Menu selector switch
This switch selects the setup menu.
STD.......Standard menu. Select this when setting the minimum required items
for measurement.
EXP........Expert menu. Select this item when making a more detailed setup.
(7) Mode selector switch
This switch selects the operating mode.
MENU...Select this mode when setting measurement conditions.
ADJ........Select this mode when adjusting the judgment threshold value.
RUN.......Select this mode when performing measurement.
Output is performed only when the RUN mode is currently selected.
(8) LCD monitor
The LCD monitor displays setup menus and images captured from the Sensor Head.
(9) Sensor Head connector
This connector connects the Sensor Head.
(10) Coupler
This connector is used to connect two or more Amplifier Units. It is located on
both ides of the Amplifier Unit.
(11) RS-232C connector
Connect the RS-232C cable when you are connecting the Amplifer Unit to a PLC,
or a PT, or a personal computer.
The RS-232C cable must use the following special goods.
When cables other than special goods are used, it causes the malfunction
and the breakdown.
[For PLC or PT connection] model ZS-XPT3
[For Personal computer connection] model ZS-XRS3
(12) USB port
Connect the USB cable to the USB port to connect to a personal computer.
(13) I/O Cable
The I/O cable connects the Amplifier Unit to the power supply and external devices,
such as timing sensors or programmable controllers.
Attaching the ferrite core
Attach the ferrite core (provided with
the Smart Sensor) to the I/O cable of
the Amplifier Unit.
Installing the Amplifier Unit
Installing on the DIN track
Amplifier Units can be easily mounted on the 35-mm DIN track.
OUTPUT
RUN
ERR
READY
Installation procedure
1. Hook the connector end of the Amplifier Unit onto the DIN track.
2. Push the Amplifier Unit down onto the DIN track until the hook
on the I/O cable side is locked.
Push down until you hear it snap into place.
Always hook the connector end of the Amplifier Unit on the DIN track first.
Hooking the I/O cable end on the DIN track first may impair the mounting
(10)Coupler
strength of the DIN track attachment.
Hook on connector end
Hook on I/O cable end
Removal procedure
The following describes how to remove the Amplifier Unit from the DIN track.
1. Pull the hook on the I/O cable end of the Amplifier Unit
downwards.
2. Lift up the Amplifier Unit from the I/O cable end, and remove it
from the DIN track.
Hook on I/O cable end
About the I/O cable
The following shows the leads
that comprise the I/O cable.
* : Enabled only in the RUN mode
(1) Power supply
This connects the power supply.
Supply power from a DC power supply unit that has a countermeasure (safety
ultra-low voltage circuit) built-in for preventing high voltages from
occurring.Wire the power supply separately from other devices. Wiring them
together or placing them in the same duct may cause induction, resulting in
malfunction or damage.
Ferrite core
(2) GND
The GND terminal is the 0V power supply terminal.
(3) OUTPUT (control output)
This outputs judgment results. This lead is interlocked with OUTPUT LED.
(4) ENABLE (enable output)
This turns ON when the sensor is ready for measurement.
(5) ERROR (error output)
This turns ON when an error is generated.
(6) TEACH (teaching input)
DIN track (sold separately)
There are two teaching modes, workpiece stop teaching and workpiece move
PFP-100N (1 m)
teaching. These teaching modes can be selected in the menu.
PFP-50N (0.5 m)
PFP-100N2 (1 m)
(7) TRIG (measurement trigger input)
There are two measurement modes, synchronous measurement and continuous
measurement. Which mode of measurement is to be performed in is selected in
the menu.
(8) BANK1 (bank switching input 1)
(9) BANK2 (bank switching input 2)
End plate (sold separately)
(10)BANK3 (bank switching input 3)
PFP-M
I/O Circuit Diagrams
NPN output type (ZFV-CA40)
PNP output type (ZFV-CA45)
Brown
(1) Power supply
Blue
(2) GND
Black
(3) OUTPUT*
Orange
(4) ENABLE
Light blue
(5) ERROR
Yellow
(6) TEACH*
Pink
(7) TRIG*
Gray
(8) BANK1*
Green
(9) BANK2*
Red
(10) BANK3*
Purple
Unused
White
Unused
Brown
Power supply (24V DC)
Load
Black
OUTPUT
Load
Load
Orange
ENABLE
Light blue
ERROR
24V DC
Blue
GND (0V)
Yellow
TEACH
Pink
TRIG
Gray
BANK1
Green
BANK2
Red
BANK3
Brown
Power supply (24V DC)
Yellow
TEACH
Pink
TRIG
Gray
BANK1
Green
BANK2
Red
BANK3
Blue
GND (0V)
Light blue
ERROR
24V DC
Orange
ENABLE
Load
Black
OUTPUT
Load
Load
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