Stanley DS113000 User Manual

Hydraulic diamond saw
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DS11
HYDRAULIC
DIAMOND SAW
USER MANUAL
Safety, Operation and Maintenance
© 2012 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
62211 11/2018 Ver. 25

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Summary of Contents for Stanley DS113000

  • Page 1 DS11 HYDRAULIC DIAMOND SAW USER MANUAL Safety, Operation and Maintenance © 2012 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 62211 11/2018 Ver. 25...
  • Page 2 Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. DS11 User Manual ◄ 3...
  • Page 4: Safety Symbols

    SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 5: Safety Precautions

    Failure to do so could e. Do not overreach or cut above shoulder height. result in personal injury or equipment damage. Only use replacement bars and chains specified by STANLEY. • Make sure the chain guard is in place before operating the chain saw.
  • Page 6 SAFETY PRECAUTIONS if appropriate arranging for the safe disposal of the • Keep all parts of the body away from the cleats that materials by a qualified person. are attached to the saw, as these are sharp and can be a puncture hazard. •...
  • Page 7: Tool Stickers & Tags

    TOOL STICKERS & TAGS 12535 Circuit “E” Decal – DS115000 Only 11207 28323 Circuit “D” Decal – DS113000 Only 40 LPM @ 138 BAR 30 LPM @ 138 B AR EHTMA CATEGORY EHTMA CATEGORY 28409 12535 11207 Composite Decal 12412...
  • Page 8: Hose Types

    This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.
  • Page 9: Hose Recommendations

    HOSE RECOMMENDATIONS DS11 User Manual ◄ 9...
  • Page 10: Htma / Ehtma Requirements

    HTMA / EHTMA REQUIREMENTS HTMA / EHTMA REQUIREMENTS TOOL TYPE HTMA TYPE I TYPE II TYPE RR TYPE III HYDRAULIC SYSTEM REQUIREMENTS 4-6 GPM 7-9 GPM 9-10.5 GPM 11-13 GPM Flow range (15-23 LPM) (26-34 LPM) (34-40 LPM) (42-49 LPM) Nominal operating pressure 1500 psi 1500 psi...
  • Page 11: Operation

    If the operates without the proper water supply. required pressure cannot be achieved, you must use the STANLEY Electric Water Pump Kit (Part Always have water running before starting the chain Number 26020 or the Power Unit Water Pump Kit saw.
  • Page 12 For advice on specific cutting problems or techniques, consult your local STANLEY Representative. They can often provide information that will make your work safer and more UP CUT productive.
  • Page 13 OPERATION 2. Always maintain a high chain speed. High chain speeds produce the best results. 3. Avoid aggressive/heavy plunge forces. Aggressive plunge force creates spalling of the concrete when the saw bar and chain exits and causes premature bar and chain wear. COLD WEATHER OPERATION If the saw is to be used during cold weather, preheat the hydraulic fluid at low power source speed.
  • Page 14: Maintenance & Adjustments

    MAINTENANCE & ADJUSTMENTS GENERAL MAINTENANCE TIPS If the saw bar rails are worn, use a flat file and dress each one until it is flat and square with the side of the Several simple maintenance tasks which, if performed, saw bar (Figure 7). can keep a chain saw operating at a high level of ef- Also make sure the saw bar is perfectly straight.
  • Page 15 (Figure 13). Do not use excessive force. Figure 10. Chain Breaker Mounting NOTE: The STANLEY chain breaker is only designed to remove rivet heads from the connecting links, not from a chain segment. The rivet heads shown in the shaded areas of Figure 11 are the only ones that can be removed.
  • Page 16 Figure 15. Replacing the Punch against the spinner anvil (Figure 18). SPINNING RIVETS The following procedures explain how to spin rivets us- Take-up ing the STANLEY bench-mounted rivet spinner (P/N Rivet Spinner Handle Crank 20857) to assembly the chain. 1. Mount the rivet spinner flush with the side or front of a flat, clean work surface (Figure 16).
  • Page 17 MAINTENANCE & ADJUSTMENTS Rivet Spinner Take-up Handle Crank Figure 19. Centering the Rivet Hub 5. Apply a few drops of oil to the rivet hub (Figure 20). Figure 22. Spinner Oiling Chambers Figure 20. Applying the Oil 6. Turn the spinner crank while slowly running the take- up handle inward (approximately one full revolution) until the rivet head is formed (Figure 21).
  • Page 18: Tool Protection & Care

    This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pres- sure rating of 2500 psi/172 bar. 18 ► DS11 User Manual...
  • Page 19: Troubleshooting

    TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the correct hy- draulic flow and pressure to the tool as listed in the following table.
  • Page 20: Specifications

    Cutting Depths ........................15 or 18 inch / 38 or 46 cm Bar Lengths ........................15 or 18 inch / 38 or 46 cm Input Flow Range DS113000 ..........................7-9 GPM / 26-34 LPM DS115000 ............................12 GPM/45 LPM Input Pressure ..........................2000 psi / 140 bar Chain Type ............................
  • Page 21: Ds11 Parts Illustration

    DS11 PARTS ILLUSTRATION 10 11 39 40 41 42 DS11 User Manual ◄ 21...
  • Page 22: Ds11 Parts List

    20470 DRIVE SPROCKET 22715 CAP SCREW - 5/16-18 X 5/8 02649 HANDLE RETAINER 03786 GPM STICKER (DS113000) - NOT 02764 CAP SCREW - 5/16-18 X 3/4 SHOWN 03006 CAP SCREW - 5/16-18 X 3/4 HSFT 03790 GPM STICKER (DS115000) - NOT...
  • Page 23: Ds11 Motor Parts List

    DS11 MOTOR PARTS LIST U/W - DENOTES USED ON UNDER WATER MODEL ONLY ITEM PART NO.. DESCRIPTION ITEM PART NO.. DESCRIPTION 00148 BEARING 06861 GEAR HOUSING ASSY (INCLUDES ITEMS 13 & 20) 00170 RETAINING RING 31849 GEAR HOUSING ASSY (U/W 00178 O-RING* DS115000) Incds Items 13 &...
  • Page 24: Diamond Chain Applications

    DS11 PARTS LIST ITEM DESCRIPTION 03972 COUPLER 3/8 FEM 3/8 NPT (COUPLER SET P/N-03971) 03975 COUPLER 3/8 FEM 1/2 NPT (FLUSH FACE SET P/N-03974) 03973 COUPLER 3/8 MALE 3/8 NPT (COUPLER SET P/N-03971) 03976 COUPLER 3/8 MALE 1/2 NPT (FLUSH FACE SET P/N-03974) 20497 WATER HOSE ASSY 23517...
  • Page 25: Underwater Tools Depth Guideline

    UNDERWATER TOOLS DEPTH GUIDELINE UNDERWATER MODELS ONLY OPERATION OVERVIEW PERCUSSIVE ROTATIONAL Tools: Breakers, Tools: Grinders, Hammer Drills and Saws, Chain Saws Do not use hydraulic tools underwater that are not designated as an “underwater” model, or this will Chipping Hammers result in damage to the tool.
  • Page 28 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

This manual is also suitable for:

Ds115000Ds11Ds113000d

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