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Table of Contents
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Summary of Contents for Stanley DS06
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Page 1: User Manual
DS06 HYDRAULIC DIAMOND SAW USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 34566 2/2015 Ver. 10... -
Page 2: Declaration Of Conformity
Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA... -
Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► DS06 User Manual... -
Page 5: Safety Precautions
Use a firm grip with thumbs and fingers encircling the chain saw handles. A The DS06 Diamond Saw will provide safe and depend- firm grip helps reduce kickbacks and maintains able service if operated in accordance with the instruc- control of the chain saw. - Page 6 • Make sure the chain breaker and rivet spinner are securely mounted on flat, clean work surfaces. Check the mounting screws/bolts often. 6 ► DS06 User Manual...
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Page 7: Tool Stickers & Tags
OPERATION MANUAL. OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR. TOOL OPERATOR. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) DS06 User Manual ◄ 7... -
Page 8: Hose Types
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS DS06 User Manual ◄ 9... -
Page 10: Htma Requirements
2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements 10 ► DS06 User Manual... -
Page 11: Operation
CONNECTING TO A WATER SUPPLY 2. There should be no signs of leaks. 1. Using a standard garden hose, connect the DS06 to 3. The tool should be clean, with all fittings and fasten- a city or auxiliary water supply. Make sure the flow is ers tight. - Page 12 Min. TYPES OF CUTS 1/16" The DS06 can be operated using the types of cuts shown in Figure 6. When making cuts: Figure 4. Chain Segment Wear 2. If the average measurement is less than 1/16- NOTICE inch/1.6 mm, then the chain must be replaced.
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Page 13: Cold Weather Operation
PLUNGE CUT Start cutting with the DS06 until the cut is large enough to allow the tip of the wedge to insert into the cut. With the tip of the wedge in the cut, the opera-... -
Page 14: Maintenance & Adjustments
Refer to the saw bar disassembly proce- Adjust the chain tension each time the drive link dures in the Service Manual for further details. tang hangs fully exposed from the groove at the bot- tom of the saw bar (Figure 11). 14 ► DS06 User Manual... - Page 15 15). Do not use excessive force. Figure 12. Chain Breaker Mounting NOTE: The Stanley chain breaker is only designed to re- move rivet heads from the connecting links, not from a chain segment. The rivet heads shown in the shaded areas of Figure 13 are the only ones that can be removed.
- Page 16 The following procedures explain how to spin rivets us- rivet hub in the spinner anvil (Figure 21). ing Stanley’s bench-mounted rivet spinner (P/N 20857) to assembly the chain. 1. Mount the rivet spinner flush with the side or front of Take-up a flat, clean work surface (Figure 18).
- Page 17 Figure 23. Forming a Rivet Head Figure 26. Removing Old Nose Sprocket Figure 24. Spinner Oiling Chambers NOTE: The rivet spinner is equipped with oiling chambers and should be maintained periodically with a light- weight oil (Figure 24). DS06 User Manual ◄ 17...
- Page 18 Remove the screwdriver and slide out the insertion card. NOTE: Figure 30. Filing Rivets On used bars the nose rails might tend to spread apart. Use a small clamp if necessary to hold the rails together. 18 ► DS06 User Manual...
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Page 19: Tool Protection & Care
This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. •... -
Page 20: Troubleshooting
Pressure and return hose reversed. Connect for proper flow direction. Motor shaft must rotate clockwise. Back-pressure too high. Should not exceed 250 psi/17 bar @ 9 gpm/34 lpm measured at the end of the tool’s operating hoses. 20 ► DS06 User Manual... -
Page 21: Diamond Chain Applications
“green” concrete, highly abrasive conditions. Ultra- 13 inch Medium/hard aggregate concretes (granite, quartz, river rock, etc). Moderate steel reinforcing (wire mesh 3/8-1/2 inch/10-12 mm diameter). Soft aggregate concrete, concrete block, masonry, “green” concrete, highly abrasive conditions. DS06 User Manual ◄ 21... -
Page 22: Specifications
Ultra-25, Diamond Chain for 13 inch Bar......................56799 Pinnacle-25, Diamond Chain for 13 inch Bar ....................56800 Water Flow Meter, 0-7 gpm ..........................60859 Water Pump, 12 VDC, DC Plug ......................... DCP30100 Water Pump, 12 VDC, Battery Clips ......................DCP30101 22 ► DS06 User Manual... -
Page 23: Ds06 Parts Illustration
DS06 PARTS ILLUSTRATION DS06 User Manual ◄ 23... -
Page 24: Ds06 Parts List
00074 O-RING 12412 ELECTRICAL WARNING DECAL 33488 SELF-LOCKING RETAINING RING 12175 WASHER 05632 O-RING 33454 HHCS 5/16 -18 × 5/8 ZINC 58970 WATER VALVE SLEEVE 33263 HANDLE GRIP 01403 O-RING — — NO ITEM 33380 24 ► DS06 User Manual... - Page 25 BEARING 00621 O-RING 38897 SEAL WASHER 39070 V-RING 38700 SEAL RING — — NO ITEM 07324 RETAINING RING 37793 EXTENSION SPRING ANCHOR 41764 RETAINING RING 03786 GPM DECAL (8-GPM MODELS) (NOT SHOWN) 33360 SEAL KIT DS06 User Manual ◄ 25...
- Page 26 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...