Table of Contents
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Repair/Parts
®
Husky
Diaphragm Pump
Heavy-duty 3-inch pump with large flow paths for fluid transfer applications, including
high-viscosity materials. For professional use only.
See page 4 for model information, including approvals.
125 psi (0.86 MPa, 8.6 bar) Maximum Working Pressure, Aluminum or Stainless Steel Pumps
with Aluminum Center Section
100 psi (0.7 MPa, 6.9 bar) Maximum Working Pressure, Polypropylene or Stainless Steel Pumps
with Polypropylene Center Section
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Aluminum
3300 Air-Operated
Polypropylene
ti16556a
Stainless Steel
ti16561a
3A0411A
EN
ti17454a
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Related Manuals for Graco Husky 3300
Summary of Contents for Graco Husky 3300
- Page 1 Repair/Parts ® Husky 3300 Air-Operated Diaphragm Pump 3A0411A Heavy-duty 3-inch pump with large flow paths for fluid transfer applications, including high-viscosity materials. For professional use only. See page 4 for model information, including approvals. 125 psi (0.86 MPa, 8.6 bar) Maximum Working Pressure, Aluminum or Stainless Steel Pumps with Aluminum Center Section 100 psi (0.7 MPa, 6.9 bar) Maximum Working Pressure, Polypropylene or Stainless Steel Pumps with Polypropylene Center Section...
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Page 2: Table Of Contents
Torque Instructions ..... . 20 Graco Information ......42 Parts, 3300P, Polypropylene . -
Page 3: To Order A New Pump
Follow the page references on these pages for further ordering information, as needed. Distributor Note Use the 20-digit number from the ID plate on the pump to order the necessary kits. If you have only the Graco 6-digit www.gracohusky.com... -
Page 4: Configuration Number Matrix
Configuration Number Matrix Configuration Number Matrix Check the identification plate (ID) for the 20-digit Configuration Number of your pump. Use the following matrix to define the components of your pump. Sample Configuration Number: 3300A-A01AA1TPACTPBN 3$57 12 &21),*85$7,21 12 6(5,$/ 12 '$7( &2'( 6(5,(6 0$;... -
Page 5: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. - Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
- Page 7 Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
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Page 8: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Pump cycles but will not prime. Pump is running too fast, causing Reduce air inlet pressure. cavitation before prime. Check valve ball severely worn or Replace ball and seat. See page 12. wedged in seat or manifold. Seat severely worn. - Page 9 Troubleshooting Problem Cause Solution Exhaust air contains fluid being Diaphragm (or backup) ruptured. Replace. See page 14. pumped. Loose diaphragm shaft bolt. Tighten or replace. See page 14. Diaphragm shaft bolt o-ring dam- Replace o-ring. See page 14. aged. Moisture in exhaust air. High inlet air humidity.
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Page 10: Repair
Repair Repair Pressure Relief Procedure Replace Seals or Rebuild Air Valve NOTE: Repair kits are available. See page 31 to order Follow the Pressure Relief Procedure when- the correct kit(s) for your pump. Air Valve Seal Kit parts ever you see this symbol. are marked with a †. - Page 11 Install the piston in the housing (201), NOTE: Apply lithium-based grease whenever instructed with the flat side toward the cup (213◆). Be careful to grease. Order Graco PN 111920. not to tear u-cups (208◆†) when sliding piston into housing.
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Page 12: Check Valve Repair
Repair Check Valve Repair Reassembly 1. Clean all parts and inspect for wear or damage. Replace parts as needed. 2. Reassemble in the reverse order, following all notes in F . 3. Put the inlet manifold on first. Be sure the NOTE: Kits are available for new check valve balls and ball checks (11-13) and manifolds are assembled seats in a range of materials. - Page 13 Repair Torque to 40-45 ft-lb (54-61 N•m) for Polypropylene models. Torque to 55-60 ft-lb (75-81 N•m) for Aluminum models. Torque to 40-45 ft-lb (54-61 N•m) for Stainless Steel models. See Torque Instructions, page 20. Arrow (A) must point toward outlet manifold. Not used on some models.
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Page 14: Diaphragms And Center Section
Repair Diaphragms and Center Section b. Plastic Pumps: Hold the hex of one fluid side diaphragm plate (15) with a 1-5/8 socket or box end wrench. Use another wrench (same size) on the hex of the other plate to remove. Then remove all parts of the diaphragm assembly. - Page 15 Install second set of alignment pins (112*) and NOTE: Apply lithium-based grease whenever instructed gasket (107*) in the center section. Lower the to grease. Order Graco PN 111920. second air cover onto the center housing. 1. Clean all parts and inspect for wear or damage.
- Page 16 Repair Reassembly of Standard Diaphragms NOTE: If your pump has overmolded diaphragms, see page 19. PTFE Diaphragms 1. Clean all parts and inspect for wear or damage. Replace parts as needed. 2. Clamp the shaft flats in a vise. 3. For metal pumps, install the washer (18) and o-ring (17) on the shaft bolt (16).
- Page 17 Repair 18 14 104* TP, SP, BN, FK, and GE models (Metal pumps) PO and CO ti14037b (Plastic pumps) models ti17811a ti17813a 108* PT models (Metal pumps) (Plastic pumps) ti17812a Rounded side faces diaphragm. Apply lithium-based grease. Torque to 110-120 ft-lb. (149-163 N•m) at 100 rpm maximum.
- Page 18 Repair All Other Standard Diaphragms - Metal Pumps: All Other Standard Diaphragms - Plastic Pumps: 1. Install the washer (18) and o-ring (17) on the shaft 1. Assemble the diaphragm (20), the air side dia- bolt (16). phragm plate (14), and the washer (18) on the fluid side plate (15) exactly as shown in F .
- Page 19 Repair Attach Second Fluid Cover NOTE: If you are replacing the diaphragms but not the air valve, you still must remove the air valve, and replace the gasket with the tool so the air valve can be used for proper installation of the second fluid cover. Remember to remove the tool and replace the gasket To reduce the risk of serious injury, do not put your fin- when finished.
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Page 20: Torque Instructions
Repair Torque Instructions See F . 8 for fluid cover and air valve fasteners. See Fluid cover fasteners: . 9 for manifold fasteners. Polypropylene and Stainless Steel: 40-45 ft-lb (54-61 N•m) NOTE: Fluid cover and manifold fasteners on the poly- Aluminum: 55-60 ft-lb (75-81 N•m) propylene pumps have a thread-locking adhesive patch applied to the threads. - Page 21 Repair Aluminum Polypropylene ti16564a ti16559a Stainless Steel ti17457a . 9. Torque Instructions - Manifold Fasteners 3A0411A...
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Page 22: Parts, 3300P, Polypropylene
Parts, 3300P, Polypropylene Parts, 3300P, Polypropylene see page 32 see page 33 see page 32 see page 27 see page 33 see page 30 see page 32 see page 33 see page 35 see page 32 see page 33 see page 32 see page 32 1 Not used on some models. -
Page 23: Parts, 3300A, Aluminum
Parts, 3300A, Aluminum Parts, 3300A, Aluminum see page 32 see page 33 see page 32 see page 27 see page 33 see page 30 see page 32 see page 35 see page 32 see page 33 see page 32 see page 33 1 Not used on some models. -
Page 24: Parts, 3300S, Stainless Steel
Parts, 3300S, Stainless Steel Parts, 3300S, Stainless Steel see page 32 see page 33 see page 33 see page 32 see page 30 see page 32 see page 27 see page 35 see page 32 see page 33 see page 32 see page 32 see page 33 1 Not used on some models. -
Page 25: Parts/Kits Quick Reference
Parts/Kits Quick Reference Parts/Kits Quick Reference Use this table as a quick reference for parts/kits. See pages indicated in table for full description of kit contents. Ref. Part/Kit Description Ref. Part/Kit Description SEATS; 4-pack, see page 34 CENTER SECTION, not sold separately, see page 27 24K928 Acetal... - Page 26 Parts/Kits Quick Reference Ref. Part/Kit Description 111897 MUFFLER BRACKET, mounting, see page 37 24K973 Aluminum 24K972 Polypropylene and Stainless Steel ----- BOLT, mounting, 1/2-13 , included in bracket 25▲ 188621 LABEL, warning (not shown) 33▲ TAG, warning, retorque (not shown) 16F337 Aluminum 16F338...
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Page 27: Center Section
Parts/Kits Quick Reference Center Section Sample Configuration Number Pump Size Center Section Fluid Covers Seats Check Diaphragm Manifold and and Material and Manifolds Balls Seat Seals A01A 3300A Aluminum 104* 113* 109* 107* 110* 108* 112* 101* ti17768a Aluminum Center Section Ref. - Page 28 Parts/Kits Quick Reference Sample Configuration Number Pump Size Center Section Fluid Covers Seats Check Diaphragm Manifold and and Material and Manifolds Balls Seat Seals A01A 3300A Polypropylene 116* 113* 110* 112* 108* 101* 109* 107* ti17769a Polypropylene Center Sections Ref. Description Qty.
- Page 29 Parts/Kits Quick Reference Sample Configuration Number Pump Size Center Section Fluid Covers Seats Check Diaphragm Manifold and and Material and Manifolds Balls Seat Seals A01A 3300A Center Section Rebuild Kits (*) Center Shaft Bearing Kits 24K850 24K854 A01A, P01A A01A, P01A, A01G, P01G 24K955 24K951 A01E...
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Page 30: Air Valve
Parts/Kits Quick Reference Air Valve Sample Configuration Number Pump Size Center Section Fluid Covers Seats Check Diaphragm Manifold and and Material and Manifolds Balls Seat Seals A01A 3300A 209◆† Apply lithium-based grease. 205◆ U-cup lips must face piston. Apply lithium-based grease to contact surface. 212◆... - Page 31 Parts/Kits Quick Reference Sample Configuration Number Pump Size Center Section Fluid Covers Seats Check Diaphragm Manifold and and Material and Manifolds Balls Seat Seals A01A 3300A Air Valve Air Valve Seal Kits (†) Replacement Kits 24K859 A01A, P01A, A01G, P01G A01A, A01G 24K855 24K948...
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Page 32: Fluid Covers And Manifolds
Parts/Kits Quick Reference Fluid Covers and Manifolds Sample Configuration Number Pump Size Air Valve and Fluid Covers Seats Check Diaphragm Manifold and and Material Center Section and Manifolds Balls Seat Seals 3300A A01A Fluid Cover Kits Manifold Center Kits 24K871 24K873 24K876 24K884... - Page 33 Parts/Kits Quick Reference Sample Configuration Number Pump Size Air Valve and Fluid Covers Seats Check Diaphragm Manifold and and Material Center Section and Manifolds Balls Seat Seals 3300A A01A Manifold to Fluid Cover Fluid Cover to Air Cover Fastener Kits Fastener Kits A1, A2 24K956...
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Page 34: Seats And Check Balls
Parts/Kits Quick Reference Seats and Check Balls Sample Configuration Number Pump Size Air Valve and Fluid Covers Seats Check Diaphragm Manifold and and Material Center Section and Manifolds Balls Seat Seals TP AC 3300A A01A Seat Kits Check Ball Kits 24K928 24K937 24K929... -
Page 35: Diaphragms
Parts/Kits Quick Reference Diaphragms Sample Configuration Number Air Valve and Pump Size Fluid Covers Seats Check Diaphragm Manifold and Center Section and Material and Manifolds Balls Seat Seals 3300A A01A NOTE: Some kits may not be available for your model. See the selector tool at www.gracohusky.com or speak with your distributor. - Page 36 Parts/Kits Quick Reference Diaphragms (continued) Sample Configuration Number Air Valve and Pump Size Fluid Covers Seats Check Diaphragms Manifold and Center Section and Material and Manifolds Balls Seat Seals 3300A A01A Two-Piece Diaphragm Kits Fluid Plate Kits 24K905 3300A 24K906 3300P 24K907 Kits include:...
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Page 37: Manifold And Seat Seals
Parts/Kits Quick Reference Manifold and Seat Seals Sample Configuration Number Pump Size Air Valve and Fluid Covers Seats Check Diaphragm Manifold and and Material Center Section and Manifolds Balls Seat Seals 3300A A01A Manifold Center Seal Kits Aluminum and Poly Pumps Stainless Steel Pumps 24K879 24K882... -
Page 38: Accessories
Parts/Kits Quick Reference Accessories Grounding Wire Assembly Kit 238909 Includes ground wire and clamp. NOTE: See DataTrak Manual 313840 for: • Pulse Count Conversion Kits 24B794 and 24B795 • DataTrak Conversion Kits 24K861 and 24K862 • All other data monitoring parts, including reed switches and solenoids. -
Page 39: Technical Data
Technical Data Technical Data Husky 3300 Metric Maximum fluid working pressure Aluminum or Stainless Steel with 125 psi 0.86 MPa, 8.6 bar Aluminum Center Section Polypropylene or Stainless Steel with 100 psi 0.7 MPa, 7 bar Polypropylene Center Section Air pressure operating range**... - Page 40 Technical Data Inlet/Outlet Sizes Fluid inlet - Polypropylene 3 in. ANSI/DIN flange Fluid inlet - Aluminum 3 in.-8 npt or 3 in.-11 bspt with 3 in. ANSI/DIN flange Fluid inlet - Stainless Steel 3 in.-8 npt or 3 in.-11 bspt Air Inlet - all pumps 3/4 in.
- Page 41 Technical Data Fluid Temperature Range NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid operating tem- perature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage. Fluid Temperature Range Diaphragm/Ball/Seat Material Aluminum Pumps...
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Page 42: Graco Standard Husky Pump Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.