Hyundai HYCH707-2 User Manual
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Hyundai HYCH707-2 User Manual

Hyundai HYCH707-2 User Manual

Petrol wood chipper
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  • Page 2: Table Of Contents

    INDEX CONTENTS PAGE NO.S SAFETY 3 - 8 ASSEMBLY HYCH1500[E]-2 9 - 11 ASSEMBLY HYCH7070[E]-2 12 - 14 QUICK START GUIDE 15 - 16 STARTING PROCEDURE 17 - 20 STOPPING PROCEDURE OPERATING INSTRUCTIONS 22 - 26 MAINTENANCE 27 - 32 STORAGE TRANSPORT TROUBLESHOOTING...

  • Page 3: Safety

    1. SAFETY General Safety Notes. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
  • Page 4 1.10 Carbon Monoxide (where applicable). 1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the following;...

  • Page 5: Safety

    1.20 General Fuel Safety (where applicable). CAUTION ALL FUELS ARE FLAMABLE 1.21 Fire Hazard – keep fuel away from all sources of ignition for example heaters. Lamps, sparks from grinding or welding. 1.22 DO NOT carry out hot work on tanks that have contained fuel. 1.23 ALWAYS keep the work area tidy.
  • Page 6 1.46 All trailing cables should be routed so as not to cause any kind of trip hazard. 1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves. 1.50 Batteries (where present). 1.51 Batteries present a risk if they become damaged by the possible leaking of electrolyte.
  • Page 7 recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur. 1.70 Noise (where applicable). 1.71 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly.
  • Page 8 1.92 NEVER allow children or anyone unable to fully understand the directions given in this manual to operate this product. 1.93 Make sure you keep this manual handy so you may refer to it whenever questions arise and ensure you pass this manual on if the machine is loaned or sold. 1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when operating or repairing this machine.

  • Page 9: Assembly Hych1500

    2. ASSEMBLY HYCH1500[E]-2 CAUTION As this machine is heavy, it is recommended that the assembly is a two person operation. Frame Assembly Part No Main Axle Front Tow Bar Tow Bar Designation Wheels Tow Bar D-Pin Body Bracket Bracket Bolt Lay the main body (1) on a support or platform that is about 30cm above the ground.
  • Page 10 Part No Lower Discharge Upper Discharge Designation Feed Hopper Knob Chute Chute Connect the hinge of the feed hopper (9) to the corresponding hinge on the frame and secure. Due to the heavy weight of the components, use a lifting device or assistance of 2 or 3 people.
  • Page 11 2.11 Installation of 12v Battery & Tool Kit Part No Designation Battery Cover Battery Tray Tool Kit Tool Kit Strap 2.12 Attach the battery tray (14) to the main body (1). 2.13 Connect the battery terminals with the positive and negative cables on the starter motor.

  • Page 12: Assembly Hych7070

    3. ASSEMBLY HYCH7070[E]-2 CAUTION As this machine is heavy, it is recommended that the assembly is a two person operation. Frame Assembly Part No. Description Main Body Wheel Axle bracket Front Leg Hand bar Lay the main body (1) on a support or platform that is about 30cm above the ground. Leave some space either side of the main body for the installation of the wheels (2).
  • Page 13 Hopper & Discharge Port Part No Lower Upper Safety Cut Out Designation Safety Lever Feed Hopper Discharge Discharge Switch Chute Chute Attach the safety lever (8) with pivot bolts and shaft sleeve to the corresponding position on the feed hopper (9). Ensure the long shaft passes through the duct and spring on the lower side of the feed hopper and adjust the spring to the correct height.
  • Page 14 3.10 Installation of 12v Battery & Tool Kit Part No Electric Start Designation Battery Cover Battery Holder Tool Kit Safety Switch Switch 3.11 Attach the battery tray (13) to the mounting points on the main body (1). 3.12 Connect the battery terminals with the positive and negative cables on the starter motor.

  • Page 15: Quick Start Guide

    4. QUICK START GUIDE CAUTION This guide is meant to serve as a quick reference only. We advise reading the manual in full before operation. CAUTION This machine is shipped WITHOUT Oil and Fuel and will require filling BEFORE use. Failure to do so will result in engine damage which will not be covered by warranty.
  • Page 16 Unscrew the oil filler cap/dipstick and fill with oil. Use SAE15W40 Semi-Synthetic engine oil. The 420cc engine holds 1100ml of oil. The 210cc engine holds 600ml of oil. Fill to the top of the thread on the filler neck. Stop occasionally to check the oil level. DO NOT overfill.

  • Page 17: Starting Procedure

    5. STARTING PROCEDURE CAUTION This machine is shipped WITHOUT Oil and Fuel and will require filling BEFORE use. Failure to do so will result in engine damage which will not be covered by warranty. NOTE Before starting, make sure the machine is clear of materials and all non-essential persons.
  • Page 18 Place one hand on the machine and using your other hand pull the recoil starter handle until you begin to feel resistance. Once you feel resistance, pull the handle swiftly. Repeat until the engine starts. DO NOT let go of the recoil handle, instead return the handle slowly. Once the engine has started, reduce the choke by slowly moving the lever right, to the RUN position.
  • Page 19 ELECTRIC START 5.12 Turn the ignition key on the key start module to the ON position. 5.13 FOR COLD START : Move the choke lever left, to the START position. 5.14 Move the fuel tap right to the ON position. 5.15 Move the throttle lever right to the MIDDLE position.
  • Page 20 5.20 Turn the ignition key clockwise against the spring tension to the START position until the engine starts. 5.21 DO NOT operate the ignition key for longer than 5 seconds between attempts. Allow 10 seconds between each attempt. 5.22 Once the engine has fired, release the key and it will return to the RUN position. 5.23 Once the engine has started, reduce the choke by slowly moving the lever right, to the RUN position.

  • Page 21: Stopping Procedure

    6. STOPPING PROCEDURE CAUTION You MUST allow the cutting head to come to a complete stop and switch the engine OFF before carrying out any maintenance on the machine. Before stopping the machine, allow the engine to cool down by moving the throttle lever to the SLOW position and allowing the engine to idle for a few minutes.

  • Page 22: Operating Instructions

    7. OPERATING INSTRUCTIONS WARNING You MUST STOP using the machine if any of the following occur. The engine speed changes with no control. In case of misfire or unusual noise. In case of high vibration. If belts are slipping. In rain or stormy weather. CAUTION If you are not familiar with this type of machine you should seek advice and guidance from your dealer.
  • Page 23 If the machine should start to make unusual noises or vibrations, immediately shut off the engine, disconnect the spark plug HT leas and check for the cause. Usually noise or variation is generally a warning of trouble. You MUST find the source of the problem and fix it before reusing the machine. 7.10 Use only attachments and accessories approved by the manufacturer.
  • Page 24 7.25 NEVER attempt to unclog either the feed hopper or discharge chute while the engine is running. Immediately shut off the engine, allow the cutting disk to come to a complete stop. Remove the spark plug HT lead cap. Remove the clogged material. Inspect for damage and check for any loose parts for repair or replacement.
  • Page 25 7.42 Using The Machine 7.43 The wood chipper can process a wide variety of dry or green organic materials such as branches, pruning, stalks, vines, leaves and vegetable matter. 7.44 The maximum capacity is: HYCH1500E-2 – 100mm Diameter HYCH7070E-2 - 70mm Diameter 7.45 Maximum diameters depend upon the type and hardness of the wood.
  • Page 26 7.53 The wood chipper can clog up with soft, wet or fibrous materials. However, if you feed soft materials intermittently with branches, there should be no problem as the wood chipper tends to clean out any residue left in the machine. 7.54 If any stringy material becomes wrapped around the rotor shaft.

  • Page 27: Maintenance

    8. MAINTENANCE WARNING ALWAYS stop the engine and disconnect the spark plug HT lead cap BEFORE doing any repairs or maintenance. NEVER touch a rotating blade. Check and maintain the oil and fuel level daily. Frequently check the wood chipper and make sure that all deposits are removed from the feed hopper and discharge chute.
  • Page 28 AIR FILTER NEVER let the engine run without an air filter being fitted. A dirty air filter element decreases engine performance, increases fuel consumption and makes it difficult to start. You MUST make sure that the housing is free of dust and debris. DO NOT allow any dust or debris to enter the carburetor.
  • Page 29 SPARK PLUG CAUTION The spark plug MUST be tightened correctly otherwise the engine will overheat causing damage. 8.10 To ensure the engine runs correctly, the spark plug gap of 06 – 0.7mm must be maintained and the spark plug must be free of carbon deposits. 8.11 To remove the spark plug, remove the HT lead cap and the undo the spark plug in an anticlockwise direction.
  • Page 30 ENGINE OIL CAUTION Risk of burn injury from HOT engine oil. Allow the oil to cool to WARM before changing the oil. Warm engine oil will drain more easily. Use SAE15W40 Semi-Synthetic engine oil. The 420cc engine holds 1100ml of oil. The 210cc engine holds 600ml of oil.

  • Page 31: Maintenance

    BATTERY 8.25 The battery is maintenance free and as such requires no special treatment other than keeping it clean. 8.26 If the machine has not been used in a while, the battery may need charging. 8.27 The battery can be charged by starting the machine manually. Once running, it will charge the battery.
  • Page 32 BELT TENSIONING 8.34 Ensure belts are kept correctly tensioned. Tighten the adjusting nut (see image) to keep the belts tight. 8.35 DO NOT overtighten. 8.36 Belt tension should be MAIN BEARING 8.36 Grease the main bearing every 50 hours of use. 8.37 There are grease nipple on either side of the bearing.

  • Page 33: Storage

    9. STORAGE NOTE Improper storage of this machine may cause starting difficulties and may cause permanent damage and will not be covered by the warranty. Perform all the general maintenance from the maintenance section of this manual. Clean the exterior of the machine. DO NOT use a pressure washer or hose pipe as this could penetrate the engine with water and cause irreparable damage.

  • Page 34: Troubleshooting

    11. TROUBLESHOOTING CAUTION If trouble shooting does not solve the problem, contact your dealer or the manufacturer directly. Use ONLY original parts approved by the manufacturer, otherwise a hazard risk arises.
  • Page 35 Issue Possible causes Possible corrective actions STARTING DIFFICULTY Poor fuel supply. Poor fuel supply. NORMAL SPARK 1. No fuel in fuel system, fuel tap 1. Fill with fuel – open fuel tap. ISSUE WITH FUEL SYSTEM closed. 2. Clear blocked air vent. 2.

  • Page 36: Specification

    12. SPECIFICATION MODEL HYCH7070[E]-2 HYCH1500[E]-2 Engine Type 4 Stroke OHV Single Cylinder 4 Stroke OHV Single Cylinder Engine Size – cc Oil Capacity – ml 1100 Noise Level – dB (A) Power @ 3600rpm – hp 15.0 Starting Method Recoil (optional electrical) Recoil/Electric Battery –...

  • Page 37: Declaration Of Conformity

    97/68/EC_2010/26/EC NRMM Emissions Directive EC DECLARATION OF CONFORMITY The undersigned. As authorised by: Genpower Ltd Declares that the following equipment manufactured under licensed by Hyundai Corporation, Korea Conforms to the Directive:- 2000/14/EC (as amended) Of the European Parliament and of the council on the approximation of the laws of the Member States relating to the noise emission in the environment by equipment for the use outdoors.

  • Page 38: Recycling & Product Disposal

    14. RECYCLING & PRODUCT DISPOSAL 12.1 We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries instead the responsibility to dispose of WEEE and or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.
  • Page 39 15. CONTACT DETAILS 13.0 POSTAL ADDRESS: Genpower Ltd Isaac Way, London Road, Pembroke Dock, Pembrokeshire, SA72 4RW. UK. 13.1 TELEPHONE: +44 (0) 1646 687880 13.2 FAX: +44 (0) 1646 686198 13.3 E-MAIL: aftersales@genpower.co.uk 13.4 WEBSITE: www.hyundaipowerequipment.co.uk 16. CONTACT DETAILS 14.0 Our manuals are constantly being reviewed and updated.

This manual is also suitable for:

Hych1500e-2Hych707e-2Hych1500-2

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